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Rotary Kiln Process and Operation at Cement industry PART 1
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This course it contains
Cement Production
Clinker Burning Technology General
Process of the kiln plant in general
Preheater
Calciner / PC-Burner
Rotary Kiln / Main Burner
Clinker Cooler
General information's about:
Interlocks / PFD‘s
Control loops
Main control loops of a kiln plant
include
1. Pressure after DOPOL-fan
2. Kiln hood pressure
3. Exhaust gas temperature
4. Pressure Aeration chamber 1 (= depth of the clinker bed)
5. Cooling air flow rate
6 - Cooler control loops
Sub control systems
Main control system
Operation of the plant
include
Commissioning
Drying of the Refractories
Measures before drying
Example: Monitoring at the drying procedure
Example: of measurement of the temperatures
Approximate Schedule of drying
Drying of the Tertiary air duct / Cooler
Heating-up of the kiln plant
Tilting of the rotary kiln during heating-up
Example of Heating-up with oil
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