How Plywood Is Made In Factories? (Mega Factories Video)

Рет қаралды 16,878,770

Күн бұрын

Plywood production requires a good log, called a peeler, which is generally straighter and larger in diameter than one required for processing into dimensioned lumber by a sawmill. The log is laid horizontally and rotated about its long axis while a long blade is pressed into it, causing a thin layer of wood to peel off (much as a continuous sheet of paper from a roll). An adjustable nosebar, which may be solid or a roller, is pressed against the log during rotation, to create a "gap" for veneer to pass through between the knife and the nosebar. The nosebar partly compresses the wood as it is peeled; it controls vibration of the peeling knife; and assists in keeping the veneer being peeled to an accurate thickness. In this way the log is peeled into sheets of veneer, which are then cut to the desired oversize dimensions, to allow it to shrink (depending on wood species) when dried. The sheets are then patched, graded, glued together and then baked in a press at a temperature of at least 140 °C (284 °F), and at a pressure of up to 1.9 MPa (280 psi) (but more commonly 200 psi) to form the plywood panel. The panel can then be patched, have minor surface defects such as splits or small knot holes filled, re-sized, sanded or otherwise refinished, depending on the market for which it is intended.
Plywood for indoor use generally uses the less expensive urea-formaldehyde glue, which has limited water resistance, while outdoor and marine-grade plywood are designed to withstand moisture, and use a water-resistant phenol-formaldehyde glue to prevent delamination and to retain strength in high humidity.
Video Credit: www.westfraser.com
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@AeroCraftsman 2 жыл бұрын

An old friend who worked at a plywood plant said nothing went to waste. The veneers made plywood, the chips made strand board, the sawdust made particle board and they even recorded the noise and sold it as rock and roll.

@johnnyghanja 2 жыл бұрын

Almost bro.

@carnerageno 2 жыл бұрын

Dads on the internet again, somebody call mom.

@fjalics 2 жыл бұрын

Did they make engineered beams too?

@garyvcole 2 жыл бұрын

No, if it was noise it would be rap.

@terry_willis 2 жыл бұрын

Nope. The machines can carry a tune.

@lukelegg9915 2 жыл бұрын

Im SO GLAD yall kept the raw sound, it love hearing the machines and such and not some cheesy annoying crf music

@WhatYouMeanNo 2 жыл бұрын

My ears hurt from hearing that garbage much I couldn't agree more

@harryballsacky 2 жыл бұрын

TRU DAT

@gander6798 2 жыл бұрын

Facts!

@Zantides 2 жыл бұрын

The true sound of money

@griffin3964 2 жыл бұрын

I agree. It gives a less overly polished style, places you there a bit, and gives a bit of personality to the place, especially when you could hear the music being played by the people working there.

@Ms_Lexicophile Жыл бұрын

I always wondered how the logs were made into broad sheets/ boards. I was left thoughtless when I saw how it was sliced when it was held by a rotation component. The stability of the structures to perform the mechanism... Kudos to all the units involved in the process of making this indispensable component we use today! 3:22 Giant sharpeners? 😲

@souldancersbyjennifer 9 ай бұрын

IKR.... and they sharpen giant logs much better than we sharpen our pencils... 😂

@chancebutler6472 3 ай бұрын

why wouldnt they use it as lumber first then make this garbage... society is broken lol

@IWillSmurfYou 2 ай бұрын

Its pine dude theres tons of it and it grows fast. Chill ya fookn koont @@chancebutler6472

@curtisramsey3577 2 ай бұрын

@@chancebutler6472they are planted by the logging industry for that as specific purpose. Solid lumber cannot be used for every need, because it is not structurally sound in large sheets. This is actually a very sustainable industry that uses every scrap for something useful. You benefit daily from this type of manufacturing.

@mondvogel6124 Ай бұрын

@@chancebutler6472 who says this is garbage. You can get more boards off a log than lumber, and a board has a higher structural integrity due to the glue, and is less impacted by expansion and contraction. In other words, for many use cases this is the more environmentally friendly and more economical approach

@joeyrittierodt6958 9 ай бұрын

I was a core operator at Boise cascade in medford. OR. We layed slivers of 4' long pieces perpendicular to the 8x8 sheets and it was the most physical job I've ever had and hot. Even in the winter time it was over 100° up on that platform. The line never stopped! 8 straight hrs of GO! 2 ten min breakers and 1, 20 when you relief felt like relieving you. We worked as a team and you didn't want to piss anyone off because then you'd be the last to be relived.

@engineeringworld. 7 ай бұрын

Thank you so much for sharing your experience with us.

@AEVMU 4 ай бұрын

Guys like you keep society going, thank you! It's a small underappreciated thing but it's true. Plywood and wood products and hard work are appreciated!

@caleb_ryan_pereda 29 күн бұрын

I just left the Medford plant to go to RVP as a curtain coater! 😂

@Mwfrizzellandsons 2 жыл бұрын

The dude with the paint roller is one machine away from being eliminated.

@GokuBlack-uq5ki 2 жыл бұрын

The probably does 10-25 other tasks a machine cannot do.

@nordqvistjimmy 2 жыл бұрын

@@GokuBlack-uq5ki Drink Coffee?

@SgtBurned 2 жыл бұрын

Luckily that isn't his only job I bet, he's working with the other guy to maintain the output end of that machine. So packaging, and handling to shipment. If that was his only job I think he'd wish for the day to be replaced 🤣

@billfirmansjah1106 2 жыл бұрын

p000

@universalmonster4972 2 жыл бұрын

Imagine having that job for 35 years. Shoot me.

@wamatar7596 2 жыл бұрын

Definitely the Machine with the roller knife that turn the wood log into a sheet of ribbon is the most impressive and the cornerstone of that factory.

@Cenobyte40k 2 жыл бұрын

NO, it's clearly the speed metal that the sort operators was listening too.

@toxicslug9233 2 жыл бұрын

@@Cenobyte40k dude speed metal? When did slipknot become speed metal

@goodlookinouthomie1757 2 жыл бұрын

How can you say that when later on they use something called a "glue curtain"?

@Lawless187indika 2 жыл бұрын

@Maniac 5000 u crazy man, out of ya damn mind.. Didnt u see that fella with the paint roller? Theres no machine for that intricate task buddy

@ronaldshank7589 2 жыл бұрын

Gives a whole new meaning to the saying "Cut down to size"

@timsamuels7150 2 жыл бұрын

I’ve been in the construction business 40 years, watching that process was very informative thank you.

@chancebutler6472 3 ай бұрын

theyre destroying entire brand new logs to make plywood and not one of them thought maybe we could do ANYTIHNG with the logs before destroying them for a garbage product lol. heck we could make plywood with them after using as beams or something for 100 years first..

@tonyhurd5697 2 жыл бұрын

What I’m most impressed by , is the knowledge to create these machines , to coincide with each other to take a tree and make it into plywood . Amazing !!

@chancebutler6472 3 ай бұрын

the knowledge? they destroying new trees to make a crap product...... not to mention they could make it after using the tree as lumber for 100 years THEN DO THIS NONSENSE.

@flyinghawk9136 2 жыл бұрын

I'm impressed by the engineers who have designed and made those processing machines. Respect!

@LeadBariBass 2 жыл бұрын

And the engineers who keep them running! I'm in IT, but I have worked at several manufacturing plants. They are national treasures!

@clutch5sp989 2 жыл бұрын

As an engineer myself, the machinery is always more interesting to me than the products they make. As a kid, everything got taken apart to see what made it tik...lol

@MuzikSonics 2 жыл бұрын

Engineers, the unsung heroes of this country..

@jadr3123 Жыл бұрын

@@MuzikSonics Engineers are in all countries, all around the world.

@justwastingtimeonyt9952 Жыл бұрын

@@clutch5sp989 same, after a while my parents stopped getting expensive toys and just got cheap stuff for me to study(tear apart) lol

@troyano6548 2 жыл бұрын

The designers of these machines are admirable people.

@yengsabio5315 2 жыл бұрын

Indeed! And the sequence of events in the process, it is just so procedural!

@akashraja7656 2 жыл бұрын

Yep they r mech engineers

@BsnsFunding 2 жыл бұрын

@@akashraja7656 mechatronic or mechanical?

@akashraja7656 2 жыл бұрын

@@BsnsFunding ig both

@michaelthoma 2 жыл бұрын

Thank you

@Finnimagoo 2 жыл бұрын

I make the glue used in this plywood manufacturing process. Extremely expensive raw materials involved in the resin manufacturing side of it. Was really cool to see how it was applied and pressed.

@causewaykayak Жыл бұрын

I wish we could buy such good glues for small job fabrication. I used to live near Southampton England where Borden Chemicals made marvellous adhesives for aero and boatbuilding. One day in the 70s some air pressure fault blew the fine powder resin out if a large silo and across town WHOOPS. a lot of resprays and replacement windows needed after that mishap. Now whatevet happened to Borden and Casco Cascamite glues I don't know but the modern retail offering is worthless. I think it was either a water activated casein glue or a phenolic resin . Whichever, a boat made with it stayed together and Cascamite was our only glue legal for aircraft construction . I see on U Tube the lady who makes Culver Props (worth watching her at work on UT) had problems sourcing adhesives . Famous as she is someone got her a substitute in the US .

@Finnimagoo Жыл бұрын

@Rathlin Postman @Rathlin Postman Yes, the problem with smaller business customers here in New Zealand is that they can't purchase enough glue to make it worthwhile for glue manufacturers, forcing them to buy overpriced low quality glue retail. Our Phenol-Formaldehyde based resins, which are used in marine ply, for example, are made in 18-ton batches, so it wouldn't be worth scheduling reactor time for smaller jobs. Most resisns we make also have a short shelf life, making it difficult for smaller businesses to buy in bulk. The short shelf life is good for us as it protects us from large chemical plants in China or India for example, where they could make it for a lot less. Their Resin would be near expiry by the time it arrived in the country.

@causewaykayak Жыл бұрын

@@Finnimagoo ohh it's near bed time here but I really wanted to show appreciation of your quick response. It seems that you are speaking as an adhesive manufacturer ( true or false?). I find it a pity that the prospects of getting hold of decent materials is a serious limitation on proof of concept designers and prototyping workshops. I suppose these problems are nothing new in the Anna ls of engineering development. It just so VERY frustrating. Lately, and with working in wood, I have used epoxy resins (generally contraindicated for my tasks) to get projects advanced and explain the adhesive dilemma to interested parties. Dry powdered resins were always a mainstay. I wondered if Chinese manufactures would be interested in producing small containers for retail. Generally I find Chinese suppliers most helpful with responsive technical desks and reasonable delivery times. Moreover where kit has arrived damaged, restitution is a phone call away. Some of our UK sources could take a lesson in customer service.

@rayjackson4547 2 жыл бұрын

I knew generally how plywood was made, but after seeing the size of the factory and all the machinery I have a new respect for the material and the cost to manufacture.

@rumham1271 2 жыл бұрын

“Ever wonder how plywood is made?” No, never. But go on.

@ignatiusj.reilly1197 2 жыл бұрын

Bwahahahahahahahaha Dude that was my first thought when I started it up.

@gorilla1624 2 жыл бұрын

Bruh I literally always think how do they make plywood

@ignatiusj.reilly1197 2 жыл бұрын

@@gorilla1624 I work construction. I deal with plywood daily. hilarious

@gorilla1624 2 жыл бұрын

I do to but I never knew how it was made

@mmmmmmmmmm.m. 2 жыл бұрын

First thought 😁

@harrisonhellmich81 2 жыл бұрын

That's the most factory sounding factory I've ever heard

@opieutt9038 2 жыл бұрын

I like it though, just the intricacies in every machine is amazing.

@567Kriss 2 жыл бұрын

😂😂😂

@bobfarmer2226 2 жыл бұрын

Come to a yarn manufacturer.. if you want loud.

@Frerrva 2 жыл бұрын

I used to work in regular old sawmill on and off for a couple of years, oh boy can you hear them from some distance

@ryandrolet1825 11 ай бұрын

I liked the packing and shipping part the most (aside from all those wood sheets being glued and pressed together)! I’ve always wondered about how plywood was made, but I’m now curious as to how wafer board is made. I’ve used some of this down as flooring.

@paulborst4724 9 ай бұрын

People can be amazing when when we chose to work together.

@engineeringworld. 7 ай бұрын

Absolutely, teamwork can achieve incredible things! 😊🙌

@oscara.9265 2 жыл бұрын

@ 2:17 Can we take a moment to appreciate this guy playing "The Devil in I" by Slipknot?🤘👏👏👏

@the_kombinator 2 жыл бұрын

Icona pop at 4:21

@1393wsc 2 жыл бұрын

A lady you mean, you can tell by her hand

@Louzahsol 2 жыл бұрын

No because slipknot sucks.

@quentinhemi 2 жыл бұрын

@@Louzahsol you sir are factually incorrect

@killua2190 2 жыл бұрын

I came here specifically searching for other metal heads

@loui828 2 жыл бұрын

It always amazes me that we humans have come up with this great machinery, like the type of engineering in this things are next level.

@deanthemachine96 2 жыл бұрын

Google CERN LHC if you want to see next level

@jort281 2 жыл бұрын

The energy used in the machines and plant fuel will dump so much carbon into the atmosphere. Unsustainable.

@frankwiddifield7520 2 жыл бұрын

@@jort281 So move into a straw hut, stop driving vehicles, throw away your cell phone, and farm your own food, or you are just a hypocrite.

@roinnakebrett1731 2 жыл бұрын

but on the other hand, the road to hell is paved with good intensions, if you let the machinery go out of hand without giving something back to nature. Eventually we will all pay for it, and we are allready paying for it, question is, does nature have something terrible in store for us if we push it "over the edge", who knows where that edge is. Whenever that edge comes, we have no choice to turn back.

@evanherrera5948 2 жыл бұрын

@@deanthemachine96 🤓

@digitalwarfarerecords6532 8 ай бұрын

Worked in a Plywood Mill in the late 80s early 90s. Once the veneer came out of the dryer The Spreading/gluing was done by hand. The press(where I worked) was a 40 foot high elevator loaded and off loaded by hand. Automation has come a long ways since then. Most stations back then took multiple people to operate. And a shift had about 50 employees.

@engineeringworld. 7 ай бұрын

Today, with advancements in technology and automation, the plywood industry has become more efficient and streamlined. It's incredible to think about how far we've come in terms of reducing labor requirements and improving production processes. Thanks for sharing this glimpse into the past of plywood manufacturing!

@alexbourdeau4438 3 ай бұрын

I was a hot press operator at a plywood mill back in the 1980s. Much more hand work then. The glue was applied by a four person crew, one person feeding 4' core pieces through the glue spreader, one person catching them and laying them out and two flipping backs, centers and faces onto the glued core pieces. Our mill did 24 panel loads. The stack of panels came to me via conveyor which fed into an hydraulic pre-press that compressed the sheets just enough so I could handle them. Then the panels went on a vertical ride with me to the top of the hot press. There I fed them one at a time between plattens. When the press was full and I was back on the ground, I'd close the press, wait 4-6 minutes and do it all over again. From the hot press the panels went on to the trim saws and sanders. Lots of hard, physical work, but very rewarding - you'd made something that would be used all over the world.

@StuffBudDuz 2 жыл бұрын

Very cool footage. A super-important step is that the individual plies are layered with the wood grain of each at 90-degree angles to the sandwiching layers. This is the entire point of making the plies in the first place. This alternating of the wood grain in each layer is what gives plywood its tensile strength.

@johnklekotka1028 Жыл бұрын

Yes, good point. I don’t remember them showing how that step gets accomplished.

@starpawsy Жыл бұрын

I get your point, but if the sheets are cut into 4 X 8 the same way you could not do that. Half the sheets would need to be cut the other way.

@emif841 Жыл бұрын

@@johnklekotka1028 at 6.11 in doco

@jackstrawjr2963 Жыл бұрын

@starpawsy Exactly, the grain patterns would have to be alternated prior to cutting into 4x8 size. Also, if they're cut to 4x8 prior to lamination what is the cutting process after lamination? Wouldn't that result in sheets smaller than 4x8?

@timbuckman3870 Жыл бұрын

Yep, I worked in a plywood mill for 15 years.

@laverdadesmejor 2 жыл бұрын

The process is interesting but what is more amazing is the initial design of the machinery that make the finished product!

@pjmagana9547 2 жыл бұрын

No doubt, awesome

@retired8484 2 жыл бұрын

That's pretty much always the case

@AtheistSammie 2 жыл бұрын

That's all I kept thinking about, how these machines were made and perfected over decades out of the thousands of years of human carpentry history

@jed-henrywitkowski6470 2 жыл бұрын

Indeed.

@phloydaz21 2 жыл бұрын

My thoughts exactly as I watch any assembly line type machinery videos. Amazing how the engineers come up with this stuff.

@russellnoyes4554 Жыл бұрын

I worked for a plywood plant in Texas in the mid 80's. I was out in the log yard and would switch from swing saws to barkers. One of the best jobs I've ever had :) Hard work but fun!

@mattbranson9489 2 жыл бұрын

Pretty cool to see I cut peeler logs occasionally at work falling timber but never been in a mill to see how it’s used knowing the whole process from standing trees too finished product I feel helps you make better choices in the brush on how to buck the logs for maximum utilization

@pauliewalnuts240 2 жыл бұрын

They forgot to include the last step after packaging, the warping process! The warping process occurs in transit, from when they left production until their stocked for resale. The wood was flat when it left production but because of the strap on each end of a 4x8, the sheets become warped/bowed in the middle. New plywood, pre-warped for your enjoyment.

@glenerickson358 2 жыл бұрын

What about the bowed and twisted 2x4s they want full price for? 🤦‍♂️

@spencerferrier3857 2 жыл бұрын

That's not how it warps. At all. If the ambient heat & humidity are at a certain point in relation to the moisture content of the veneer, or if some of the veneer had too much moisture, the panels will warp as they cool coming out from the press. Usually happens due to moisture, but can easily happen if the hot plywood cools off too quickly.

@matthewmittlestead8747 2 жыл бұрын

@Peter Evans where are you from? Haha plywood here 4’x8’ going for around 60$ right now, and peaked around $85

@Grymyrk 2 жыл бұрын

@Peter Evans you might be thinking of particle board.

@Grymyrk 2 жыл бұрын

@Peter Evans It's not scrap, they have to glue it to make large flat sheets. You don't don't shit. Scrap wood would be all the off cuts that is then glued and pressed together like paper to make particle board.

@pitsburg11 2 жыл бұрын

It’s amazing the thousands of things we Walk by or use every day that we don’t know or think about how they were produced. Certainly makes you appreciate things more when you see how things are manufactured

@summerof6967 2 жыл бұрын

First thing came into my mind was the trees. Feels sad

@timothyandrewnielsen 2 жыл бұрын

I used to think plywood was shit wood. While im sure some plywood is... not all. Very strong wood.

@PoptartToppart 2 жыл бұрын

same, history popped into my head as how much those trees have seen, just like this wooden table where my keyboard is resting on.

@michaelrudolph7003 2 жыл бұрын

Shows you that no one person makes anything. More reinforcement that “I, Pencil” is accurate.

@MrSmid888 2 жыл бұрын

It’s the things we consume including tap water that’s more worrying. Those processes. They say tap water in 2021 has already been through 6 humans 🤷🏻‍♂️🌎

@martyfoster7053 Жыл бұрын

The logs being run through the lathe, is always my favorite part! Some of the processes I've seen in other countries roll the veneer back up, right after it is lathed... so it takes and unruly tree, that may be bowed, and crooked... and straitens it out! Cool stuff!

@eddiearrington8086 Жыл бұрын

Always wondered how it was done. Pretty amazing. Thank you for putting this out here

@SwitchUpYt 2 жыл бұрын

I can imagine James Bond being tied to this thing

@Xofttam 2 жыл бұрын

Do you expect me to talk?

@sbrasel 2 жыл бұрын

@@Xofttam No! I expect you to be painted yellow!

@AC_Milan1899 2 жыл бұрын

Bond wnk

@heinandwilson 2 жыл бұрын

Hahahahah

@inkydoug 2 жыл бұрын

I would tell you, Mister Bond, what lies in wait for you inside this machine, but you'd be bored stiff.

@icy1260 2 жыл бұрын

All the machinery and stuff made for this mega factory looks so intricate and complicated, the engineers behind this are quite incredible

@r3drift 2 жыл бұрын

engineers for this an literally everything you can even imagine.. WOW

@thegamingrepublic7014 2 жыл бұрын

Such creativity

@icy1260 2 жыл бұрын

@@thegamingrepublic7014 I know right

@user-wy8kv2ho2d 5 ай бұрын

@@r3driftяф

@jefff5118 9 ай бұрын

Wow. I was shocked at all the steps required to get the end product. Hats off. :-)

@engineeringworld. 7 ай бұрын

Glad you liked it! Which was your favorite?

@alanmusicman3385 2 жыл бұрын

Wow. I had always somehow assumed that at least the outer layers of plywood - which often look like a continuous piece of wood - were made from huge 4 foot wide trees - although the inner layers might be made from smaller bits glued together! I had no clue that they produce a sheet by continuiously shaving thing layers off a log until its all gone - cle-ver! This must be quite an energy intensive process, no wonder prices for plywood have got so outrageous.

@marurilio 2 жыл бұрын

It's good to know that they still make it out of wood, I even thought they were making it out of gold now, based on the price increase

@twiff3rino28 2 жыл бұрын

Thank Wall St. Too bad we couldn't send some big investors through this mill 😈

@crankshaft5867 2 жыл бұрын

It is the most sought after products in developing countries now due to heavy construction,no wonder I saw paupers getting rich by trading in these plys.

@shenghan9385 2 жыл бұрын

Lol

@marksimpson5767 2 жыл бұрын

well said.

@ChristopherHillman 2 жыл бұрын

Y'know from what 'I' hearD the price increase is from a lack of Shipping Containers (!) (A guy who works at the piers in Philadelphia down here said the HUGE warehouse is FULL of wood that's come off the ships there BUT they can't get it out the door because there's been the ongoing lack of containers to ship everything ouT with.

@bowland775 2 жыл бұрын

I love how when it shows the operator, they're listening to Slipknot-The Devil in I. 🤘🏻🤘🏻

@Rattetief 2 жыл бұрын

Haha! Paused the video to see if anyone else noticed it was Slipknot haha. Rock on!

@7Nahshon 2 жыл бұрын

I’m pretty sure the operator you’re referring to is a lady. 💯😎

@franciscorosariogonzalezzu9511 2 жыл бұрын

@@7Nahshon yes she is a lady.

@tatakazika8784 2 жыл бұрын

Haha, noticed the same immediately 🤣

@chrissadler4583 2 жыл бұрын

Just about to comment that!😸

@cobar5342 Жыл бұрын

The factory is a work of art. Wonderful design with great complexity

@SJR_Media_Group 2 жыл бұрын

Plywood is an amazing product. It's light, dimensional stable, and very strong. New processes and adhesives make a good product, a great product. I was confused on one thing. I had always thought that during layup, individual veneers are stacked with alternate direction of grain. For example, grain up / down first, left / right second, up / down, third and so on. Looks like all 4 x 8 sheets of veneer have grain running in same direction. Its different layers with glue where the strength comes from.

@haydendoan7691 Жыл бұрын

I thought about the same thing.

@SJR_Media_Group Жыл бұрын

@@haydendoan7691 Thank you.

@NoelKunz 2 жыл бұрын

"Have you ever wondered how plywood is made?" Honestly, no, but I'm going to watch this anyway and be amazed!

@dwaybetoggymackinaw5893 2 жыл бұрын

I was actually kinda disapointed. These aren't really sheets of plywood but engineered joists. Play wood has layers of ply with the wood grain alternating in direction. That's what gives sheets of plywood their strength. These are engineered joists used in structural applications where the span or required strength exceeds the capabilities of standard dimensional lumber. I was confused thinking "so when are they gonna show us the alternate layering"

@JKinsman468 2 жыл бұрын

Specially at 1am after a few beers

@lastngwenya8000 2 жыл бұрын

I have

@cobes11 2 жыл бұрын

“Fly wood” is an awesome name for a weewee.

@bozbozman1575 2 жыл бұрын

Have you ever wondered how penguins have sex?

@rlopez551 2 жыл бұрын

Great video tour without talking, the sounds alone are wonderful to hear. The text was just right and good pace. It felt like being there and seeing the overall process helps bring an appreciation of how this product is produced. You guys set the bar high on quality and detail. Great job!

@DJRITLER 2 жыл бұрын

Perfectly said by you also . Thank you 🙏🏼

@CatonaWall175 2 жыл бұрын

That is amazing. What clever people who designed and made such machinery to do this. Amazing.

@NaTech94 4 ай бұрын

*It's incredible how precise they engineer these machines. I never imagined cutting a tree into a "ribbon" could be so jaw-droppingly amazing.*

@patrickvalentino600 2 жыл бұрын

Interesting how all this processing and the purchase, operation and maintenance of all this machinery still results in a product substantially cheaper than solid hardwood

@digisneed7892 2 жыл бұрын

All propped up by the futures markets. Once the futures collapse, everything shuts down for real.

@okovarik3 2 жыл бұрын

This is probably true just somewhere. In Europe, especially in Czech Republic plywood is much more expensive than hardwood

@JP-xg8cd 2 жыл бұрын

@@digisneed7892 It’s coming…..

@chickngreez6395 2 жыл бұрын

91usd. a sheet for 25/32 plywood. Was bitching last year when re sheated my roof when it was 28$ a sheet.

@kanucks9 2 жыл бұрын

@@digisneed7892 these are real capital investments. A plywood mill makes products that are actually needed, it's not speculation, jeez.

@JohnKitterman 2 жыл бұрын

The engineering that makes this happen is astonishing

@billydreed1 2 жыл бұрын

powerful and precise

@nosredep7873 2 жыл бұрын

@john boy what if I don't believe you

@nosredep7873 2 жыл бұрын

@@ddw342 did you see who I replied to? Did you put 2 and 2 together that I was joking?

@emanuelmifsud6754 2 жыл бұрын

Engineers rely on other professions to do their work. My brother who is a Mechanucal Engineer called himself a "Catalogue Engineer" as he found information and made orders from business catalogue. Remember, a complicated factory like this needs Builders, Structural Engineers, Architects. Scientists, wood Technolgists, etc.

@phillhuddleston9445 2 жыл бұрын

@@emanuelmifsud6754 And machinists to make the machines.

@jobaytube 2 жыл бұрын

salute to those people who created these machines. looks like the whole logs can be turned to a plywood in a single day.

@causewaykayak Жыл бұрын

Fascinating . Talented engineers to maintain all that mega equipment. Plywood is such a magical material. !

@los-one 2 жыл бұрын

Amazing the precision they build machines with. Never in my life had I thought of cutting a tree into a “ribbon”. Jaw dropping amazing.

@vincentdinapoli9399 Жыл бұрын

Haven't you ever used toilet paper?....same principle!

@chancebutler6472 3 ай бұрын

perhaps you were smart enough not to destroy entire logs to make plywood.. and even if you really wanted to turn entire trees into plywood.... we could use them for a 100 years before ruining them like this.... and still make crappy products like this after.. with the same wood.

@MarkNiceyard 2 жыл бұрын

That lumber being cut into a flat sheet in two seconds is very impressive!

@javiergonzalez8227 2 жыл бұрын

This was amazing to see I would look at videos like this all day long 💪🏽

@maquinaseahawksgoonie5801 2 жыл бұрын

I worked in a plywood mill similar in size. Loud, smokey af and dangerous if you weren't paying attention! I did the inventory for the warehouse, security, veneer grader, general production line producer (made the plywood) and my last job was the glue mixer. This was over the course of 20 years. Great people from all walks of life. Great money! Our mill shut down back in '17.our small town saw the effects of that mill shutting down. I would love to work back in a plywood mill as a glue producer or warehouse inventory employee again!

@636rahul 2 жыл бұрын

The way it turned from a log to a wood ribbon was very mesmerizing !

@viitheforeigner 2 жыл бұрын

I was trying to figure out how dod that machine turn a log into a sheet a paper it’s insane

@justincameron9123 2 жыл бұрын

@@viitheforeigner the same way you peel a carrot

@brianlaurence2342 2 жыл бұрын

You should watch a menien lathe, the plant I worked I had a 2.5m and a 3.1m lathe, and 2 50 meter roller jet dryers.

@codeblue2532 2 жыл бұрын

@@justincameron9123 :: no more FieldTrips for you, Justin ! Once the logs are roughly cylindrical, 100” knives “ROTARY PEEL” the logs to about 3/16” sheets……….that is why the ‘book~matched/sequenced~matched pattern repeats. Choice woods like Teak, Walnut, Oak, are intentionally laid up into finished panels this way for the visual effect around a room, or on doors, etc.. At one time a Portland firm imported 3/16” x50” x 100” very beautiful rotary~cut mahogany plywood cores that many boat builders desired for appearance and flexibility………and that’s all I know, Justin. Me Voy.

@12cjp 2 жыл бұрын

I'm impressed how is made it ,not because of the plywood it self,but whoever invented those machines to make the plywood is a genius.

@ShaolinLao 2 жыл бұрын

Yeah I agree, they're a genius.

@championshipworldwrestling2740 2 жыл бұрын

I wonder how did they do it.

@saiyangine9306 2 жыл бұрын

Your answer is proven true. The absolute mind power to construct machinery to make a material it-self is a mystery to the blueprint of the machine that remains in that genius mind.

@championshipworldwrestling2740 2 жыл бұрын

Must ask Weinstein how they did it

@saiyangine9306 2 жыл бұрын

@@championshipworldwrestling2740 Weinstein could call himself a so called master, but, the only achievement he made was having his name known as loco to all public.

@souldancersbyjennifer 9 ай бұрын

Wow... took me a visit to the woodwork factory today to notice that the plywood surfaces are a single, beautiful continuous pattern... And I thought, it couldn't be so many 4ft thick trunks, but then how?! Ahh... so this answers it. Amazing how a log can be shredded so thin and consistently...

@engineeringworld. 7 ай бұрын

Thank you for your feedback!

@MrMannyboy329 Жыл бұрын

The real genius behind this process is the designers of these machines, just remarkable.

@Madskillzpb 2 жыл бұрын

Dude listening to slipknot in the mill. Legendary.

@johnnywakefield7948 2 жыл бұрын

Yea I heard that 2 the devil in i

@briankormos9949 2 жыл бұрын

So awesome!

@ankushjindal3294 2 жыл бұрын

R.I.P JOEY

@myshownvjhope 2 жыл бұрын

Of all the songs these people didn't edit out. Left that song then back to factory noises.🤡

@toyin.dindoinlove9236 2 жыл бұрын

Who is slipsnot?

@ericyoung2919 2 жыл бұрын

So much goes into something we take for granted. Very grateful we have this technology.

@keithqueen3554 2 жыл бұрын

You would never believe what's involved to get your stove to light.🤪

@IanAlderige 2 жыл бұрын

@@1953mr Then you'd be paying 5 times the price for houses.

@mrose4132 2 жыл бұрын

@@1953mr why waste the manpower? Why not release the human resource to sectors where they are needed and fewer advancements have been made? Jobs for the sake of jobs doesn’t improve an economy despite what your politician or fed chairman might say. Jobs are a metric of the economy, “creating” unnecessary jobs is a waste of human capital. It may improve the lot for that individual, but it makes society as a whole poorer.

@nirajanshrestha779 11 ай бұрын

Literally, i'm so amazed and currently wondering like how they made this big manufacturing machines. I just wanna salute to the makers.

@mattsnyder4754 2 жыл бұрын

“Yeah. I need this fat round tree to be skinny and flat.” Say no more fam.

@deankay4434 2 жыл бұрын

Two thumbs up for flat trees!

@tryingtolearnthis 2 жыл бұрын

Didnt realize people say: “say no more fam”

@darkclownKellen 2 жыл бұрын

Say no more fam

@4thegloryofthelord 2 жыл бұрын

I’m guessing someone a really long time ago probably actually said that. I wonder who it was and when?

@AnAfriCanuck 2 жыл бұрын

This isnt plywood, these are structural beams and headers called Laminated Veneer Lumber (LVL)

@danielkim9436 2 жыл бұрын

I dont see the alternating stacking at right angles which id expect from plywood.

@stallionranchwoodworks 2 жыл бұрын

Still plywood, LOL

@danielkim9436 2 жыл бұрын

@@stallionranchwoodworks im not an expert - how do you define plywood and are there different types or categories of plywood?

@krishields2 2 жыл бұрын

Just because it has a specific dimension does not mean it isn't plywood.... Remember, these LVLs were giant thick sheets before being gang cut to dimension!

@stallionranchwoodworks 2 жыл бұрын

@@danielkim9436 plywood is the multiple layers of wood glued to together to create a sheet good. It can consist of 3 plys all the way to 15 plys for a good baltic birch plywood.

@simonabbott 2 жыл бұрын

So nice that the logs get to have a hot bath and relax. Gives them a chance to unwind. Wouldn't want them to be stressed!

@scoutgirl7739 2 жыл бұрын

And we wonder? This is fascinating! The machines must cost an enormous amount of money, and man hours required to ensure the machines run properly. Great learning lesson

@MrWilt100 2 жыл бұрын

Worked in a similar factory in New Zealand for a short period of time. This brought back good memories as I always found it very interesting watching the different processes that were required. I worked in the finishing off department where we puttied any holes and regraded sheets prior to repacking. Though very laborious it was one of the many necessary processes required to making a quality product. Thanks for this, most appreciated.

@robertslugg8361 2 жыл бұрын

I worked in a brickyard in college. Kiln was 150 yards long with about 2400 stacked and interleaved bricks on an 8x8 railcar that was continuously pushed through 24/7. I worked on the sorting and stacking and those we did on Monday were way cooler than those on Friday.

@b.s.racing Жыл бұрын

Here in the u.s. we get poorly glued sheets that are not puttied an pay a huge markup. I purchased 4 sheathing sheets at $298.00 after tax, it was the absolute cheapest an thinnest I could get! Then again I can thank the politicians I didn't vote for who have dropped the country into it's grave so we are the laughing stock of the world. I'll take back Bush Sr., Cliton, an Trump back or anyone better!

@markjaysonenorme1058 Жыл бұрын

Do you have vacant on any position in your factory in New Zealand I'm interested

@chancebutler6472 3 ай бұрын

wow and not one of these fools thought to use the tree for something else before making this garbage out of brand new perfectly good logs

@MrWilt100 3 ай бұрын

Funny you asking that as that factory only recently closed it was owned by a Japanese company.@@markjaysonenorme1058

@shanksta81 2 жыл бұрын

I didn’t see where the standard 4x8 sheets were being made. Looked like they just turned them all into LVL’s

@davidtelllez2876 2 жыл бұрын

I was going to say 6:30-7:30 but than realized the standard plywood around here is 1/4-3/4"inches those looked like 2-3" full inches thick 🤨 wth?

@eliscarthevenin3323 2 жыл бұрын

They are not regular sized

@pjotrtje0NL 2 жыл бұрын

I now see that even in (some?) metric countries, we’re actually still using feet here: our plywood (for household use) comes in sheets sized 122cm x 244cm. And that is 4ft x 8ft… What a wonderful insight on a Sunday morning.

@bunnywarren 2 жыл бұрын

@@pjotrtje0NL in the UK the plywood comes in sheets 122cm x 244cm but plasterboard sheets are 120cm x 240cm since studs are normally at 60cm spacings. Caught my neighbour out when he put the studs in and had to remove 2cm from the long side of every plywood sheet.

@sergiosuastes8527 2 жыл бұрын

was thinking the same

@therealmuffinseller9686 Жыл бұрын

Such an elaborate process for a simple product😮. Surely it can be ergonomicozed

@reggieswindeall7438 2 жыл бұрын

I worked repairing paper mill equipment and have been at several plywood and lumber plants but never saw the process. Very cool.

@Mercatoyd 2 жыл бұрын

This was an awesome video as I have always been interested in "wood" and desire to have this type of operation simulated on my model RxR. This will help me decide how to arrange the buildings and for what purpose. I'll probably watch this video many times. Thank you for sharing.

@johndoyle4723 2 жыл бұрын

Thanks, you have to admire the Engineers who design and build these machines. I would not like the job of maintenance manager. Thanks for the factory tour.

@emmgeevideo 2 жыл бұрын

I was thing that exact thing. Lots of dirty, gooey stuff in that factory.

@jamescricketson9464 2 жыл бұрын

I was thinking of you're in there doing maintenance and it turns on you're instantly dead

@emmgeevideo 2 жыл бұрын

@Peter Evans The implication is that the end-purchaser is getting ripped off. Let’s be fair here. The cost of goods sold (wood + manufacturing costs) is only part of the equation. The manufacturer has storage costs (building, staff, sales, etc.). They sell to at least one other level of distribution for a smaller price than you’ve quoted. The channel participant has their storage, transportation, employee and other costs. This level of channel participant sells at a wholesale price to a retailer. The retailer charges the exorbitant price to the end-purchaser and hopefully makes a profit after their brick-and-mortar costs, employees, advertising, etc. You also haven’t mentioned that there is more than one plywood manufacturing company in the world. If Plywood Company A sells their product at too high of a price, either because they are terrible people or because they are covering inefficient manufacturing costs, then Plywood Company B will do its best to sell products of similar or better quality at lower prices. I think the retail price is more reasonable than you imply.

@emmgeevideo 2 жыл бұрын

@Peter Evans you should have said that the first time.

@emmgeevideo 2 жыл бұрын

@Peter Evans This is pretty funny. When I read Internet comments that say unsubstantiated things I’m supposed to believe them if they “use numbers”? I’m supposed to believe they know more than I do? 87.4% of internet comments are just made up and 67% of internet commenters are full of bull. Do you believe me? Do I know more than you do? I used numbers didn’t I?

@joshuawerley5471 2 жыл бұрын

I've worked in plywood mills for years this is pretty accurate I've never seen layup like that though typically there's either a layup line or a spreader two common distinct and very different methods of layup and we don't coat the plywood in yellow paint at any point whatsoever but could be a different mills policy

@chefquick 2 жыл бұрын

I thought that painting the plywood yellow was weird also. I worked at one in South Carolina and the sounds brought back the memories and smells of working there.

@throttlebottle5906 Жыл бұрын

the "painting" looks like some form of magic to claim water/moisture-proofing and natures element protection. when left exposed on building site/no need for house wrap/etc.

@kap1526 Жыл бұрын

@@throttlebottle5906 never seen them painted yellow.

@zangetsudx1 Жыл бұрын

I'd like to thank all the men like myself who keeps this world turning. The convenience of life that we have created is amazing.

@mrb5142 2 жыл бұрын

The engineering behind these mills are remarkable.

@elkabong6429 2 жыл бұрын

Never did wonder, but once you asked the question, I watched the video all the way through! I love “behind the scenes” videos of how things work and are made! Thanks!

@oxyfee6486 Жыл бұрын

I was a painter for Timberjack, later bought by John Deere, I painted forest equipment for almost twenty years, it’s incredible the things humans can manufacture, Engineers are the unsung heroes behind these incredible machines.

@CHRYSPHYYY 7 ай бұрын

I really like the cutting and pressing process because it is very satisfying for me.

@engineeringworld. 7 ай бұрын

Thank you for your feedback!

@stangitfive0 2 жыл бұрын

"I can make you a machine that paints the last edge of the stacked plywood" Owner: "No, my son needs a job. Just go give him a paint roller"

@moonarama9615 2 жыл бұрын

😂😂😂

@gringosnasamericas8056 2 жыл бұрын

The best one was the guy just sitting there with a compressed air gun spraying the sheets coming out of the machine. That's literally his career.

@jacobbieker8874 2 жыл бұрын

Rolling marks by hand is a quality control issue. Mills are very poorly insulated and typically hot, so you run the risk of paint explosions and leakage

@tudo8412 2 жыл бұрын

😆😂🤣 👍

@luisaullrich7721 2 жыл бұрын

It's scary

@justinaffleck1033 2 жыл бұрын

Who ever calibered that saw to the speed of the conveyor at the final cut nice freakin job buddy

@silverdrillpickle7596 2 жыл бұрын

You got that right 👍

@riolu7646 2 жыл бұрын

I think his name is Steve

@austinnasset288 2 жыл бұрын

No kidding. I was like... what the hell? Am I seeing this right? I watched it twice

@tigerbatman7881 2 жыл бұрын

Steve Dave is one to credit there

@riverjiang2040 2 жыл бұрын

I have to say that automated production is really powerful☺love it!

@sabiondocolors325 2 жыл бұрын

Just thank you for sharing . ! Saludos desde el sur de México Gracias!

@Larita334 2 жыл бұрын

"So what do you do for a living?" "Well, you know the yellow paint on the end of a plywood stack at Lowes and Home Depot..." 😂

@NumquamDeorsum 2 жыл бұрын

"I'm the guy that supervises the painter"

@Larita334 2 жыл бұрын

@@NumquamDeorsum So were you hired in, or was it 🪜 a “ladderal” move🪜 🎨🤣🤣🤣🥰🥰🙃!!!

@anthonyanth8368 2 жыл бұрын

@@Larita334 i saw what you did there kkkk

@phillhuddleston9445 2 жыл бұрын

Judging by the current prices I would have guessed it was made from ancient and rare trees that went extinct a century ago.

@jorgesalgado3646 2 жыл бұрын

The trees are rare... Just not ancient anymore.

@RifullOfTheWest 2 жыл бұрын

@@jorgesalgado3646 trees are not rare lol. Come to the eastern side of the US, or go to Canada. Enough trees to build several billion mansions for the entire world population.

@pimcramer2569 2 жыл бұрын

Well they are getting rarer, were cutting down faster then they can grow.

@smudent2010 2 жыл бұрын

@@pimcramer2569 if you look deeper into it you'd find that companies who cut down trees plant double the amount and do it in a way that promotes fast regeneration of forests

@Matt18.6 2 жыл бұрын

@@pimcramer2569 Clueless democrat.

@radioace318la 2 жыл бұрын

amazing stuff. I remember 4X8 sheets of 3/4" decking was about $40 bucks. those days are gone forever.

@steve-si3oz 2 жыл бұрын

Thanks for this. Very informative and enjoyable to watch.

@danieljoyce2426 2 жыл бұрын

very interesting and educational. Thank you. The part I'll like best is when all lumber becomes affordable by normal humans because now it isn't.

@bigwilson2303 2 жыл бұрын

Cabinet grade 3/4 4x8 sheet only 59.00 at lowes

@joegilly1523 2 жыл бұрын

OSB 4x8 was $55 a few weeks ago . It’s coming down slowly . It was $24 a sheet a year and a half ago . Had a new roof put on,glad I had it done then. Everything is over priced now

@theone81eddie30 2 жыл бұрын

@@Bone_Thug lol

@crabtrap 2 жыл бұрын

@@Bone_Thug the trees were planted to havest u dope. Fast growing pines. As for meat, humans evolved as meat eaters. U cant act like u care about nature, then say 'nature isnt doing it right!"

@redsoxvette 2 жыл бұрын

That truck was carrying like 500 million dollars of plywood, with the 2021 prices 🥲😂

@TSemasFl 2 жыл бұрын

And to knock off a plywood truck is easier than a Brinks truck.

@benteich 2 жыл бұрын

Do I sense a plan forming? I want in 😆

@redsoxvette 2 жыл бұрын

@@benteich Oceans 4 x 8’s

@benteich 2 жыл бұрын

@@redsoxvette love the name. Haha. we build a lot of barns, so if we can grab a truck full of 2x4s and 2x6s, that would be great, as those are ones we use a ton of.

@whocares.20 2 жыл бұрын

Ya, and all will sit on shelves. TILL THE BASTARDS LOWER THE GOD DAMN PRICES OF WOOD !!!! DO NOT BUY WOOD RIGHT NOW TILL THEY LOWER PRICES !!!

@Adam-rg2gt 2 жыл бұрын

It’s amazing how they build the factory. Engineering this kind of factory I think took years.

@LJ542 Жыл бұрын

What a fantastic process! Thanks for posting this!

@fakhrulhasan4789 2 жыл бұрын

Amazing! The real crisp thing is the original sound in the video.

@gopalannp1881 2 жыл бұрын

This video is very informative and gives minute details of the processes involved in making a plyboard we see. Really a good work. Thanks

@laurielaurie8280 Жыл бұрын

Very interesting. Its awesome to watch the machinery and how they make the assembly lines for production.

@davidalanjonesridge9874 Жыл бұрын

And yes it was Henry Ford that pioneered the assembly line. "Bring the work to the people not have the people go to the work."

@felixcat9318 2 жыл бұрын

Human ingenuity, creating an almost fully automated, high speed, consistent quality production facility for a difficult raw material through to complex processes and final product delivery.

@_xparadoxical8746 2 жыл бұрын

Love that the dude was listening to slipknot, what a legend

@idek12343 2 жыл бұрын

Agreed😂😂

@techoutsider2801 2 жыл бұрын

Did my engineering internship at a mill exactly like this. Seeing the process in person is amazing

@revere0311 2 жыл бұрын

What’s the maintenance like? How’s the reliability of the machines

@TimSavage-drummer 2 жыл бұрын

One of my first jobs was doing IT work in a sawmill and production operation, totally agree the amount of process engineering that goes into one of those setups and keeping it all running is amazing. Modern sawmills are full of impressive engineering.

@littleshadow2707 2 жыл бұрын

@Tech Outsider: That's awesome and congratulations!

@techoutsider2801 2 жыл бұрын

@@revere0311 honestly the reliability of them is pretty decent. Yeah you had down time for broken parts but that’s expected. With a solid preventative maintenance schedule and a good team running them it can do wonders

@Mastersargent1000 2 жыл бұрын

@@revere0311 bad

@125masterg 2 жыл бұрын

The process that I liked the most was the ribbon cutting process! That to me was the coolest.

@ernestodelapena4014 Жыл бұрын

One of the best American ingenuity! The best engineered machine made in America

@johnjerrehian4642 2 жыл бұрын

The capital expenditure to build such a factory must be huge! Amazing how this is all controlled and throughout the process.

@glasslinger 2 жыл бұрын

Got to tax the hell out of those billionaires! What? There will not be any sources of that capital? OH NO! But hordes of homeless will have fat EBT cards!

@nemideergoon1844 2 жыл бұрын

The one in grayling Michigan built over 2017-2019 was a 600 million dollar project. It's a particle board plant. The maintenance is what blows my mind.

@kevincrosby1760 2 жыл бұрын

@@glasslinger Who is John Galt? "Going Galt" means recognizing that the needs of others do not give them a claim to your time, effort, and achievements. "Going Galt" means shrugging off unearned guilt, refusing to support your own destroyers, refusing to give them what Ayn Rand termed "the sanction of the victim.".

@mikep3813 2 жыл бұрын

No wonder plywood costs $100 a sheet

@bruceb3786 2 жыл бұрын

@@nemideergoon1844 , OMG, agreed on the maintenance. can you imagine ?? must be a forever F nightmare.

@emilgilels 2 жыл бұрын

I have no one favorite part of the process: the whole thing is amazing!

@rafaelmendoza4174 7 ай бұрын

As s retired cost accountant, i am impressed. Very interesting.

@colvinator1611 Жыл бұрын

Another amazing example of amazing people utilising God's amazing creation. Thanks a lot.

@ct4074 2 жыл бұрын

Incredible! The technology involved. The energy required. The massive machines. Incredible engineering that has been developed over decades. I can understand why they are so expensive now.

@tom2471980 2 жыл бұрын

I was amazed how they take a log and peel it into a ribbon. I honestly had no idea that's what they did. Thanks for posting.

@honestchris7472 Жыл бұрын

The first job I had was in a Plywood making factory in Barking Essex "Thames Plywood" One thing that I did not see on here, was the sorting for the veneers to be used, the best for the face, the near perfect for the back and the ones with imperfections such as worm holes were for the middle called the core. There were many types of wood used for ply, different wood, different thickness's of ply to be made and marine ply. I trained to select the veneers. That was just over 60 years ago, I was almost 15 years old when I started, I was released early from school because I had a job to go to.