How to Create a Replacement Tail Light - Moldmaking and Clear Casting Resin Demonstration

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Smooth-On

Smooth-On

Күн бұрын

Headlight lens restoration & repair. This mold making how-to DIY video tutorial shows how you can replicate a tail light lens of any car using a Mold star silicone rubber mold and Crystal Clear optically-clear UV resistant resin. This video shows you how to replicate the turn signal lens of a Volkswagen.
Learn more about Crystal Clear resin at www.smooth-on.com/product-lin...
Crystal Clear® Series resins are water white clear and made specifically for applications that require absolute clarity. These rigid urethane casting resins differ only in working and demold times. Crystal Clear® products cure at room temperature with negligible shrinkage. Cured castings are UV Resistant and are not brittle. Vibrant colors and color effects are achieved by adding SO‑Strong® color tints.
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Make It Now! with Smooth-On
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Пікірлер: 1 600
@steeveedee8478
@steeveedee8478 4 жыл бұрын
Back in the '80's I worked as an industrial designer/ modelmaker. We used to scratch build designs and often cast them in silicon to produce duplicates. Later it all became SLA resin rapid prototypes but the old ways are still good for duplicating items you don't have in CAD. We used to use a vacuum chamber with a heavy clear acrylic slab top rather than a pressure pot - the silicon would 'boil' as the air bubbles came out. The pressure system squeezes the bubbles really small but they are still there. Never try casting without vacuum or pressure or you get voids.
@Darkipod
@Darkipod 7 жыл бұрын
This was actually a ridiculously well made video!
@richardschofield2201
@richardschofield2201 6 жыл бұрын
Darkipod couldn't agree more. An exemplar to other KZfaq authors.
@rupert274
@rupert274 5 жыл бұрын
I'm pretty sure it's an advert. You have no idea how much effort goes into making such a good quality video.
@RoobehTunes
@RoobehTunes 5 жыл бұрын
I agree with the colour being questionable but also that this was a really nicely paced and produced video.
@RoobehTunes
@RoobehTunes 5 жыл бұрын
@@_Rich_. I would use this more if you cannot get a replacement. It is a bit time consuming but you don't have to use their products, they're probably not globally available anyway.
@WereAllThatBored
@WereAllThatBored 5 жыл бұрын
Rich T If the part doesn’t exist, then its not a 5 dollar part.
@azashukri5322
@azashukri5322 4 жыл бұрын
I am not even doing any casting of any kind or any car restorations, but this is the second time I watched this video, it's just so much fun to watch :D
@codydenver3972
@codydenver3972 6 жыл бұрын
That... That was a TON of cool Techniques and useful information. Popcorn buckets, popcorn buckets EVERYWHERE!
@AlexSwavely
@AlexSwavely 7 жыл бұрын
I have considered this for a discontinued lens on my truck. Thank you for picking this subject.
@smoothon
@smoothon 7 жыл бұрын
+Alex Swavely thanks for watching!
@thegreatwhitenorth8754
@thegreatwhitenorth8754 7 жыл бұрын
have you checked ebay?
@TheHelado36
@TheHelado36 7 жыл бұрын
Smooth-On do guys sell a small starter kit ?
@ElderlyIron
@ElderlyIron 7 жыл бұрын
Thank you for your response to my request! You can expect an order soon! My next request would be items such as radio knobs and other handles/knob for automotive application. If you really want a challenge, take an antique auto knob that is in rough condition and try to create one in it's original shape!
@smoothon
@smoothon 7 жыл бұрын
Thanks ElderlyIron, this is a great idea, and we will forward this to management!
@oscardelaserna9788
@oscardelaserna9788 6 жыл бұрын
Could you do that with a 3D printer?
@frankharriger9704
@frankharriger9704 5 жыл бұрын
Its easy to do. I make glow in the dark accessories. Was thinking about making some how to videos without using high tech or costly items that the average person doesnt have.
@frankdavidson9675
@frankdavidson9675 3 жыл бұрын
if the handle is in 1 piece but pitted with holes try this mix some bondo to fill crack and holes let it dry about 1 hr then sand to the original shape should mold like new
@UZI9MMAUTO
@UZI9MMAUTO 5 жыл бұрын
Ive always wonder how this was done. I always thought repros were injection molded. I work with resins and now I have the answers to how to replace/fix missing or broken plastic lights,trims etc on vintages. THANK YOU!
@smoothon
@smoothon 5 жыл бұрын
Thank you for watching!
@rosicroix777
@rosicroix777 7 жыл бұрын
TY for the excellent tutorial. I've done lots of metal casting & made alot of molds for it . I've become very interested in working w/resin & this lesson was very informative. TY again & keep up the good work
@jimholmes2555
@jimholmes2555 3 жыл бұрын
Great Idea. I did something similar many years ago. I used fine grain sand mixed 50/50 with plaster of Paris ( the sand/ plaster mix is for a stronger mold ). I made tail light lens for a 52 dodge that I was restoring.
@1973mre
@1973mre 7 жыл бұрын
This is great I've been trying to figure out how to reproduce lenses for a while. Ironically I just took the casting class at the Tech Shop in Round Rock Austin Texas. The gal who puts the class on is a special effects artist and has her own company she recommended your product and that's what we used in the class. Once again great video thank you.
@smoothon
@smoothon 7 жыл бұрын
Thank you for watching!
@TaywuhsaurusRex
@TaywuhsaurusRex 3 жыл бұрын
Google heard me talking about doing this exact thing for my camper I'm restoring. I can't be too upset though because you saved me a bunch of research on the correct resin and squish molds for this kind of object. If only a distributor were closer!
@peter455sd
@peter455sd 5 жыл бұрын
Most professional video on KZfaq so far,you are raising the bar for videos on YT
@smoothon
@smoothon 5 жыл бұрын
Thank you!
@fernandoarmas8606
@fernandoarmas8606 3 жыл бұрын
Wow, this has been one of the best tutorial videos I’ve ever seen. It’s so thorough and covers lots of essential processes and in depth details. Dope I appreciate you
@smoothon
@smoothon 3 жыл бұрын
Glad it was helpful!
@danhansson409
@danhansson409 4 жыл бұрын
Comprehensive and Educational and No nonsense like music or such, one of THE best instructional videos I have ever seen on the Web, And I´ve seen plenty. Well done sir.
@smoothon
@smoothon 4 жыл бұрын
Thank you for watching!
@murraystewartj
@murraystewartj 5 жыл бұрын
Don't know how I got here but am glad I did. One of the better instructional videos I've seen for such a technical subject. There is almost no chance I'll have to cast a lens like this, but now, strangely, I want to.
@deecotton5435
@deecotton5435 5 жыл бұрын
Great tutorial and excellent explanations of the steps. Some diy videos are vague and requires watching several videos to fully understand what needs to done to have good results. Fine job sir!!!!
@SvenDansk7
@SvenDansk7 4 жыл бұрын
Great video. I'd like to see how you'd tackle a three-color tail light lens. I assume you'd want to pull a new single color lens out, then cut it apart on the color lines, and build it up with three separate pours, using the partial lens as a part of the 'mold' for the first one or two pours, depending on design.
@ladbrey
@ladbrey 7 жыл бұрын
You are fantastic!!!! Thank you, so much!!! SO much information. You left nothing to question. Props!!!
@smoothon
@smoothon 7 жыл бұрын
Thanks Brad, thank you for watching!
@ArcticFlies56
@ArcticFlies56 3 жыл бұрын
Excellent job of explaining the procedures. Very nice job. I’ve also create parts for valance hangers that I couldn’t find replacements for. The second part was for a drape hanger. They came out exactly like the originals and the feeling you get by making these parts is unbelievable. Best regards, Richard
@smoothon
@smoothon 3 жыл бұрын
Thank you for watching! Don't forget to subscribe!
@jfp1842
@jfp1842 Жыл бұрын
It is so awesome that you and your company are providing a way to replace parts that are not available!
@smoothon
@smoothon 5 ай бұрын
Thanks for watching, and don't forget to subscribe!
@descargaelbano
@descargaelbano 7 жыл бұрын
lenses are still available for the VW Rabbit in Amber, smoke and red but not in that bright sunflower yellow! great video.
@davidb116
@davidb116 6 жыл бұрын
Love it wish I could have a little shop and do something like that. Thanks for the info and this time you sharing with others love your work.
@smoothon
@smoothon 6 жыл бұрын
Thanks for watching, and don't forget to subscribe!
@QuebecoisSti
@QuebecoisSti 5 жыл бұрын
Thx alot Smooth-On, your tutorials are always on point!
@vn8272
@vn8272 6 жыл бұрын
Thank you dude I could not find parts for my classic Cadillac And i almost five up until I found your video now I could my that classic dashboard and tail light cover Thank you so much my friend ✊😊✊
@4legdfishman
@4legdfishman 6 жыл бұрын
Love these videos. So educational and helpful. I want to make everything now!
@smoothon
@smoothon 6 жыл бұрын
Thanks for watching, and don't forget to subscribe!
@Linktw0
@Linktw0 6 жыл бұрын
this is so awesome. I'd love to see more of these thin walled plastic part reproductions. I always thought this could only be done with high pressure injection molding.
@smoothon
@smoothon 6 жыл бұрын
Thanks Linktw0, this is a great idea, and we will forward this to management! Thanks for watching and don't forget to subscribe!
@ronslaughterandalice1018
@ronslaughterandalice1018 5 жыл бұрын
From an R&D toy company design draftsman / prototype guy,,,,,well done ! Great instructions , good product. I personally like slip forms but yours is quick and cheep for a one time shot. thanks for a great video .
@smoothon
@smoothon 5 жыл бұрын
Thank you for watching!
@micmclane
@micmclane 5 жыл бұрын
I never understand how I end up at videos like this, but I watched it completely through and now know where to go should I need to cast something in the future. You make it look ridiculously easy, which I am sure it isn't.
@smoothon
@smoothon 5 жыл бұрын
Thank you for watching!
@ohgary
@ohgary 4 жыл бұрын
I bet if you had done it for five at ten years you’d get pretty good at it too.
@DrakkinXAI
@DrakkinXAI 6 жыл бұрын
Nice video, very straight forward and detailed. Peaked my interest in trying this out.
@smoothon
@smoothon 6 жыл бұрын
Thanks for watching! Don't forget to subscribe. ;)
@paulwedlock9788
@paulwedlock9788 7 жыл бұрын
Great:-) I have see ways to remove air bubbles from the resins & Mold's via a vacuum. It's quicker & more versatile :-)
@RUSTICW0LF
@RUSTICW0LF 4 ай бұрын
Thanks for the clear 'no fluff' explication of this process. (still useful after 6 years of uploading it.)
@smoothon
@smoothon 4 ай бұрын
You're welcome!
@jakeangell
@jakeangell 7 жыл бұрын
Good one Milo! Thanks for touching on the tips for the Pressure Pot and using Mold Star 2 part mold tips.
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching, jake angell, and don't forget to subscribe for more how-to videos!
@GadgetAddict
@GadgetAddict 3 жыл бұрын
Do you think a 3d printed mould could have produced similar results to your silicone version? Of course you'd have to model the lens in 3D which could be a challenge.
@willbe3043
@willbe3043 3 жыл бұрын
Depends on the print quality I suppose. I'm not sure the screw grooves' fit would be to your satisfaction.
@86Spain
@86Spain 3 жыл бұрын
if its resin 3d printed yes, if its fdm typical 3d printing, you would notice the lines inherent to the process
@DD-jj2tc
@DD-jj2tc 3 жыл бұрын
@@86Spain you can sand those out resin print also has lines there just finer
@P2Bgaming
@P2Bgaming 7 жыл бұрын
Thanks for this video, I'm restoring a DeLorean and parts shipping from the USA is very expensive, so I might look into these methods for some of the lenses and perhaps even the switches. Smooth-on looks like a very easy to use product!
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching!
@ohgary
@ohgary 4 жыл бұрын
I thought DeLoreans were made in Ireland?
@kristy_baltezore_comedy
@kristy_baltezore_comedy 3 жыл бұрын
This is brilliant! I'm restoring a vintage camper and need so many different plastic bits. Really well explained. Thanks!
@smoothon
@smoothon 3 жыл бұрын
Thank you for watching! Don't forget to subscribe!
@johntenhave1
@johntenhave1 4 жыл бұрын
That was an eye opening approach to a problem I did not have a solution for. Thank you so much for an excellent video and the inspiration!
@smoothon
@smoothon 4 жыл бұрын
Glad it was helpful!
@ronaldsanchez1341
@ronaldsanchez1341 6 жыл бұрын
How about making the old type ca. 1950's teardrop Christmas tree ornaments with the flowing oils????
@mattharamis1057
@mattharamis1057 7 жыл бұрын
Another great video Milo.
@smoothon
@smoothon 7 жыл бұрын
Thanks Matt!
@user-lu3id4dn5x
@user-lu3id4dn5x 7 жыл бұрын
هل لكم وكيل مبيعات في لبنان
@ReaperYouGames
@ReaperYouGames 7 жыл бұрын
www.cermat.co.il/
@paulmoffat9306
@paulmoffat9306 4 жыл бұрын
I did the same for an aircraft wingtip light lens. One was missing, and the other was broken, so I glued the pieces together, and made a 2 part mold. Mixed up some Red and Green resin batches, and cast the new set - exact copies of the original, right down to the crack!
@albertifergan6506
@albertifergan6506 3 жыл бұрын
I watched this video by accident and loved it. I did not know, a mould could so easily be made with rubber. It so happens that I want to change a trailer light similar to the one on the video but a bit bigger. So I looked for a distributor in my area and found one. I will be visiting this week or next week. Thank you.
@smoothon
@smoothon 3 жыл бұрын
Thank you for watching! Don't forget to subscribe!
@Contantq
@Contantq 6 жыл бұрын
Looks like you can reuse the mold again. If that is the case, you can make more!
@nightvisiongoggles
@nightvisiongoggles 3 жыл бұрын
And if the patent has expired, you can sell them
@Kriterian
@Kriterian 7 жыл бұрын
Your mold making videos are really adding new things to the Smooth On videos. I hadn't seen the sideways pressure pot trick or the cutting resin vent tricks before. If you were doing a completely clear piece would you have to vacuum degas the silicon too or is the pressure pot enough?
@smoothon
@smoothon 7 жыл бұрын
If you have the ability to do both, you should. If not, the pressure pot is a good choice. www.smooth-on.com/support/faq/131/
@Rocko462
@Rocko462 2 жыл бұрын
This is absolutely the best instructional video I have ever seen on KZfaq, or anywhere else for that matter. Well done!
@smoothon
@smoothon 2 жыл бұрын
Thank you for watching! Don't forget to subscribe!
@gohachi5313
@gohachi5313 7 жыл бұрын
This is a great video and demonstration of the products. I will certainly consider these products when I'm ready to make a set of clear lenses for my Datsun.
@Pushyhog
@Pushyhog 7 жыл бұрын
Your best I've seen. Thanks.
@smoothon
@smoothon 7 жыл бұрын
+Pushyhog thanks for watching!
@zehlersan
@zehlersan 6 жыл бұрын
Can u make a video on how to make lenses with 2 colors side by side colors? Would be very helpful for guys looking to replicate multi color taillights.
@247LilJoker
@247LilJoker 5 жыл бұрын
This was really great to see because i have been thinking about making some custom lens for my classic Mini.
@snoopu2601
@snoopu2601 6 жыл бұрын
Thank you so much for showing me your video it's so education on how to make a lens that can't be found wish I seen this one for an old chevy I owned
@coddas87
@coddas87 7 жыл бұрын
this was cool! now i just need figure out what to mold :D
@rcawesome4123
@rcawesome4123 7 жыл бұрын
coddas87 bust a tail light then cast a tail light
@thefunniestfarm4731
@thefunniestfarm4731 7 жыл бұрын
Rc Awesome i died
@carpathian677
@carpathian677 6 жыл бұрын
dildos is a safe bet
@SgtJoeSmith
@SgtJoeSmith 6 жыл бұрын
Carpathian I was just gonna say that
@MetaView7
@MetaView7 7 жыл бұрын
Bravo ! Your mold is a piece of art by itself.
@smoothon
@smoothon 7 жыл бұрын
Thank you!!
@SparkRambo
@SparkRambo 5 жыл бұрын
Great video, I was just wondering what we would need to do if the piece needed to be two different colors in one. My blinker is part orange part whitish clear.
@Dev_skoll
@Dev_skoll 7 жыл бұрын
Smoothon is the best, love it for costume making! You should make SLA resins
@thefunniestfarm4731
@thefunniestfarm4731 7 жыл бұрын
good show bro, did you script everything before shooting? video quality is far superior to what I'm used to on youtube. almost needs the "how it's made" intro music.
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching, TheFunniestFarm, and don't forget to subscribe for more how-to videos!
@mrmidnight32
@mrmidnight32 5 жыл бұрын
It’s the company that sells the molding equipment. It’s just one big commercial lol
@radekpastor6558
@radekpastor6558 5 жыл бұрын
Is that turn light for VW Golf Mk 1 ?
@thomshere
@thomshere 5 жыл бұрын
GREAT video thanks so much for doing it! It looks like a professionaly produced piece!
@smoothon
@smoothon 5 жыл бұрын
Thank you for watching!
@neiltheplayer
@neiltheplayer 5 жыл бұрын
what a unique line of products, thank you for sharing
@chemicallust77
@chemicallust77 7 жыл бұрын
Very well done video...subbed
@jonnymiskatonic
@jonnymiskatonic 7 жыл бұрын
Definitely need to do some of these myself. A question though would be setting up multi colored lenses say where the clear backup light is integral to the red lens.
@jeelink9187
@jeelink9187 7 жыл бұрын
probably have to cut the clear area out of the red. then make a clear to glue in that hole. that's how my taillights where made clearly because they broke in a wreck. was pretty obvious. I'm not an expert like that guy though.
@mikefountain2248
@mikefountain2248 6 жыл бұрын
I also need to know how to set up a multi colored lens.
@mpope2169
@mpope2169 5 жыл бұрын
Pour it clear and then tape off the section needed to be red. Spray it with a can of red tint spray. You can get it from the parts house for about $12. I’ve don’t it many times and it works perfectly.
@bry4neust4quio
@bry4neust4quio 6 жыл бұрын
This is really helpful . coz im planning to mod my tail light and cant find necessary materials in the store..
@willmatic84
@willmatic84 4 жыл бұрын
This is cool but I really don't have the patience for this lol 😄👍🏼 lots of respect to you man for showing us.
@williamela3340
@williamela3340 7 жыл бұрын
Might work well for some of my classics with broken tail lights
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching William, and let us know if you have any questions here: www.smooth-on.com/support/ticket/add/agree/
@FamousAndYouKnowIt
@FamousAndYouKnowIt 7 жыл бұрын
Very cool video. How well does the CC202 hold up to UV damage?
@smoothon
@smoothon 7 жыл бұрын
CC202 is a UV resistant resin, suitable for outdoor use. The effects of UV are dependent on exposure.
@richs.7373
@richs.7373 Жыл бұрын
This was an awesome and inspiring video! I've been wanting to make a new set of AMC Ambassador tail light lenses with a different inner molding for use with LED light strips for eons now and this has me thinking that it's actually possible, but given their length and such it would still be quite an undertaking
@smoothon
@smoothon Жыл бұрын
Thanks for watching! 😃
@justinmccarthy832
@justinmccarthy832 4 жыл бұрын
How cool! Wish I had this back in the day. I would have kept the amber color though
@InspireToMake
@InspireToMake 7 жыл бұрын
Is it 60 PSI of pressure or vacuum in the chamber?
@smoothon
@smoothon 7 жыл бұрын
Pressure
@InspireToMake
@InspireToMake 7 жыл бұрын
So it's always pressure for bubbles to shrink during the cure and not for bobbles to pop like degassing process?
@smoothon
@smoothon 7 жыл бұрын
+Inspire To Make correct
@InspireToMake
@InspireToMake 7 жыл бұрын
Smooth-On thanks
@michaelkreitz
@michaelkreitz 3 жыл бұрын
@@smoothon Why pressure vs. vacuum?
@BTom16
@BTom16 7 жыл бұрын
Love it!
@sberryscake
@sberryscake 6 жыл бұрын
this is an awesome how to video. subscribed. I look forward to watching more of them. 😊
@smoothon
@smoothon 6 жыл бұрын
Thanks for watching and subscribing!
@AndyKow
@AndyKow 2 жыл бұрын
Excellent video, am researching on silicone mold making. Thank you for taking the time to make and sharing knowledge!
@smoothon
@smoothon 2 жыл бұрын
Thanks for watching! 😃
@pmm4177
@pmm4177 7 жыл бұрын
good job mate!
@djtren63
@djtren63 7 жыл бұрын
Great video. I have a question. I have a motorcycle and want to change the look of the headlights. I have a zx14, Can I use this method to redesign them?
@smoothon
@smoothon 7 жыл бұрын
+djtren63 you could, if you need help, send us a tech support ticket via smooth-on.com
@djtren63
@djtren63 7 жыл бұрын
ok thanks
@kamonciks
@kamonciks 4 жыл бұрын
fantastic! I was planing to make with transparent filament and 3d print. I think this is the most efficent way to produce it.
@smoothon
@smoothon 4 жыл бұрын
Thanks for watching Kamon.
@alaaj99
@alaaj99 7 жыл бұрын
It is great to be in a place where you can buy all those materials. Great work.
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching - Our full distributor list can be found here: www.smooth-on.com/distributors/
@stinkycheese804
@stinkycheese804 7 жыл бұрын
I have a concern about whether this material will hold up to heat as well as the original, and UV exposure. Heat may not be as much of a problem on a turn signal indicator, except if someone forgot to turn it off.
@GrayRaceCat
@GrayRaceCat 7 жыл бұрын
@Stinky Cheese same here, stop-n-go traffic in Los Angeles will crack even original brake light lenses, will this material take the heat?
@greggeshelman
@greggeshelman 7 жыл бұрын
I use a food dehydrator at 145F to post cure my lenses, left on one half of the mold. This increases the strength of the resin a lot, strength it would normally only reach in 2+ weeks. I've used some of my failed castings at shows to do drop demos onto concrete and asphalt to show how tough and scratch resistant they are. Another reason for post curing Crystal Clear 202 is to increase its heat resistance. The lens cast in this video, if put in water the temp that comes from a typical kitchen hot water faucet, would soften and be easy to distort. Heat it up in a dehydrator for a few hours and it won't ever soften at any temperature lower than that. Even after this curing I can still use a dip in 200F water to bend castings for doing modifications to make another mold to replicate the new shape. But you cannot do this post curing so soon after casting. I wait a minimum of 24 hours before post curing and I leave the castings in the pressure pot that long. Why? Because leaving a 'green' 202 casting in contact with the mold *without* being under pressure tends to cause 'suck back' markings, areas where the resin shrinks away from the mold. Using convection heat, flowing hot air, is important! When I first started resin casting with Smooth-On products 16 years ago I tried to use a normal oven but the radiant heat ruined the castings (massive suck back) no matter how old they were. An old food dehydrator or countertop convection oven is ideal for post curing. Since the dehydrators I have only go up to 145F I bought a small convection oven which only goes down to 200F, for resins (like some epoxies) that need higher temperatures to reach their ultimate strength.
@BobbyDazzler888
@BobbyDazzler888 5 жыл бұрын
Use an LED bulb
@wmonger
@wmonger 7 жыл бұрын
Good video.
@TheRealCreepinogie
@TheRealCreepinogie 4 жыл бұрын
Real nice tricks here such as the acorn nuts for the mold keys. I've been doing this kind of stuff for years but the guy in the video is much more attentive to detail than I am. good job!
@smoothon
@smoothon 4 жыл бұрын
Thank you for watching!
@TheRealCreepinogie
@TheRealCreepinogie 4 жыл бұрын
@@smoothon I love your products. the main problem is choosing which one's best for a particular application.
@frankharriger9704
@frankharriger9704 5 жыл бұрын
Multi colored lenses can be done by beginners. Make 2 molds or split your mold in half. For the back up lights on trucks, make a seperate clear square ( or bowtie, get creative ) and glue ( resin ) them together. Now, whats missing is the reflectiveness, so I just add glow in the dark powder to the resin. The lenses glow a bit at night, heps your car to be seen ( & car shows cant get enough of glow pieces, lol ) I never thought people would be interested in this process so i never thought about doing a video of glow accessories. Maybe in the future i will.
@RioZLander
@RioZLander 7 жыл бұрын
This is freakin awesome!
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching, RioZLander, and don't forget to subscribe for more how-to videos!
@MyNameIsNotNick
@MyNameIsNotNick 7 жыл бұрын
hi, very interesting material. but why pressure and no vacuum? thanks!
@smoothon
@smoothon 7 жыл бұрын
Pressure casting a resin is more suitable for a 2-piece mold such as this.
@Torgo63
@Torgo63 6 жыл бұрын
Excellent video, great descriptions without over explaining. I learned a lot, Thank You.
@smoothon
@smoothon 6 жыл бұрын
Awesome! Thanks for watching.
@nimmen
@nimmen 5 жыл бұрын
Hi, Thanks for the amazingly detailed instruction video. Very easy and entertaining to watch. Could you tell me how many times you can reuse one silicone mold pair?
@michaelzlprime
@michaelzlprime 4 жыл бұрын
Should call this series "Will it Mold"
@observantservant2135
@observantservant2135 7 жыл бұрын
i have a 1983 suzuki LT125. it was handed down to me by my father. the plastic fenders are discontinued, and EXTREMEMLY hard to come by in any decent shape. i wish i could mold my own :(
@Gen01Lee
@Gen01Lee 5 жыл бұрын
- BATER- I just bought then sold a 1985 LT 185 in mint shape... Then bought a z50 for my girls son, wish I never sold the LT. Thing was awesome and a great starter quad.
@Gen01Lee
@Gen01Lee 5 жыл бұрын
The only thing is it would pop out of reverse sometimes but the rest of the quad was the best and cleanest one I seen to date.
@baronvonlimbourgh1716
@baronvonlimbourgh1716 5 жыл бұрын
Just do it.
@OutcastAngelV
@OutcastAngelV 6 жыл бұрын
I would love to have a video on the process of making a 50/50 turn signal. (half amber half clear) That would be very interesting (and specific to me needs) Great video with clear and precise instructions!
@smoothon
@smoothon 6 жыл бұрын
Great idea! Thank you for watching!
@grantkeller8024
@grantkeller8024 6 жыл бұрын
I know this is a old vid but... Very impressive, professional and detailed. I would hire you in a heartbeat for whatever my needs were strictly based on your work ethics. Thanks for sharing.
@smoothon
@smoothon 6 жыл бұрын
Thanks for watching and don't forget to subscribe!
@RazoE
@RazoE 7 жыл бұрын
awesome vid!
@smoothon
@smoothon 7 жыл бұрын
Thanks for watching!
@GaitaPonto
@GaitaPonto 7 жыл бұрын
It is good to know one can reproduce a part using this method. But it only makes sense if you are restoring a high value car.
@RinksRides
@RinksRides 5 жыл бұрын
not just high value, but re-use the mold to pop out a dozen or so and sell them on ebay for some profit :D
@VitaliyKhomich
@VitaliyKhomich 5 жыл бұрын
Value is in the eye of the beholder
@nickkk420
@nickkk420 5 жыл бұрын
@@VitaliyKhomich exactly if ya need it ya need it
@ryanmigliori9142
@ryanmigliori9142 6 жыл бұрын
My 1990 Lincoln and 96 both have plastic head lights and turn signals. I have learned to aerospace 303 and motorkote spray them to keep them from cracking so far it seems to work.
@sgtcrtrdnl
@sgtcrtrdnl 3 жыл бұрын
Your process is very professional and intelligent, well done. Id like to see if you can do a more complex headlight shape. The market for replacement lenses in the retrofit world is massive.
@smoothon
@smoothon 3 жыл бұрын
Great idea! We will let the video team know.
@Squall762
@Squall762 7 жыл бұрын
That's a great project, though I can imagine it would be rather pricy.
@danbrown586
@danbrown586 4 жыл бұрын
@@maxanderson755 Casting rubber: ~$35. Casting resin: ~$42. Pressure pot: $100 from Harbor Freight if needed. Total would be under $200 with the pressure pot. Access to an air compressor is assumed, but if you're doing a project like this you'd likely already have one anyway. No, it isn't a cheap way to get a lens, but if the lens isn't otherwise available it beats not having it. I need to replace the tail light lenses on a 50-year-old car, and I haven't yet been able to find anything other than the complete light assemblies for $250 each--and even if they're in perfect condition, the lenses are still 50-year-old plastic and not likely to last.
@dcpred3889
@dcpred3889 4 жыл бұрын
@@danbrown586 and what if the lenses or mirrored? and the other 1 is broken? how can you create a mould then? (im just curious)
@danbrown586
@danbrown586 4 жыл бұрын
@@dcpred3889 I haven't yet used this technique. If one lens is broken and you have all the parts, I'd expect you could glue them back together (maybe with CA glue) to make the mold. If not, I'm not sure what would be the best way to proceed.
@stanwooddave9758
@stanwooddave9758 4 жыл бұрын
@@dcpred3889 First off, I've never done what is being shown here. with that said, to make a mirrored part, would take an extra step or two, but basically not hard to do at all. In the example of this video, the mold he made is the negative, the part he created is the positive. It would just take some playing with positive he made (Maybe cutting in half, to reverse the locations of screw holes, as an example.) I'm gonna say it takes some creative thinking, that's about it. Another thing that may come into play, when trying to make a mirrored part, is not letting a "POSITIVE" part dry completely. If it is possible to take a part out of the mold when only 50 - 75% cured, then do what ever slice & dice, and than let the part fully cure. The quality of the part {Finish} may look bad, but what your after is: Can you now use that low / bad part to cast a part with a great finish. Or maybe simple as making a mold (Positive, put another way, this would be your 2nd mold) from the first (Negative) mold created.Just an old autobody (25 yr's) 15 yr's welder, metal CAD-Designer/Fabricator., offering my two cent's. Remember, you get what you pay for, you paid nothing for this advice. LOL!!!
@SvenDansk7
@SvenDansk7 4 жыл бұрын
@@dcpred3889 To my knowledge there's no reasonable way to accurately reproduce something so detailed in a mirrored form, using hand-working techniques. Ideally you'd borrow a good pair of lenses and make a mold from them, then give them back. Otherwise, unless you're proficient at Solidworks, Alias, or a similar program, and have access to a very high quality 3D printer or 3 to 5 axis mill, it's going to be worth your money to literally buy a parts car just for the other lens.
@eCitizen1
@eCitizen1 7 жыл бұрын
I am just curious why you use pressure instead of vacuum?
@smoothon
@smoothon 7 жыл бұрын
Pressure casting a resin is more suitable for a 2-piece mold such as this.
@eCitizen1
@eCitizen1 7 жыл бұрын
Why is it more suitable?
@smoothon
@smoothon 7 жыл бұрын
+Larry Hutcherson Sr because vacuuming happens before pouring, bubbles can be entrained in the process of pouring the resin. These bubbles could get caught in the resin.
@Oratazana
@Oratazana 6 жыл бұрын
But if there bubbles , in pressure they will be smaller and pressurized, am I right? They do not pop out , right? One thing its better, its cheaper to pressurize.I will try. By the way thanks for good video.Good job.
@thejester6265
@thejester6265 4 жыл бұрын
I’ve been looking into trying and getting some custom marker lights made for my car, and this is a cool idea I haut don’t know if I can do all of it. Haha
@innovationsurvival
@innovationsurvival 4 жыл бұрын
Thank you very much. This is a whole different world I was unaware of. Wonderful video, nicely done.
@smoothon
@smoothon 4 жыл бұрын
Thank you for watching!
@electriccat3519
@electriccat3519 5 жыл бұрын
"simple and easy"
@carbide1968
@carbide1968 4 жыл бұрын
How much does all that cost to make one lens cover?
@ultralinx200
@ultralinx200 4 жыл бұрын
Material is cheap, 100%. I can find like $5 or so Tools? A standard 2hp compressor here can cost $300, small chamber pot (5liter) cost me $200 But then, i realized its worth every penny, i can make money from it
@elmandracula
@elmandracula 4 жыл бұрын
Great video and perfect explanation. I'm still looking at that small gap filled with silicone and becomes a tail light and still cannot believe that! :) By the way, the mold can be reused? If so it is a great product.
@dorkultra
@dorkultra 5 жыл бұрын
i don't think i'd ever do this, but it was cool to watch, thanks!
@190055joe
@190055joe 5 жыл бұрын
Always thought a vacuum chamber was used to cast moulding.
@marshalcraft
@marshalcraft 5 жыл бұрын
that is pressure cooker not vacuum.
@ElizabethGreene
@ElizabethGreene 5 жыл бұрын
A vacuum chamber helps suck out the bubbles before pouring. A pressure chamber helps squeeze the tiny bubbles after pouring. They do different jobs, and you can use both. At 60PSI any entrapped bubbles will be shrunk to (I think) 1/4th their original size.
@billybobjoe198
@billybobjoe198 5 жыл бұрын
@@ElizabethGreene Well 1atm is like 14psi, so yeah, 60psi is around 4 atm.
@SimoWill75
@SimoWill75 7 жыл бұрын
You guys eat a whole lotta popcorn!
@dozer1642
@dozer1642 7 жыл бұрын
I am amazed at the production of this lens, and astounded by the number of popcorn buckets in the shop.
@SimoWill75
@SimoWill75 7 жыл бұрын
bullshitennogveel meer, well duh! Congrats on having zero sense of humour.
@Pfsif
@Pfsif 5 жыл бұрын
I love Popcorn!
@bobwerner7159
@bobwerner7159 Жыл бұрын
This is exactly what I need to reproduce 2 different Lucas Gothic lamp tail light lens. These lens are no longer available. A company in England made them for a few years but are out of supply and maybe won't be available ever again. The lens have a flat back and raised outside facing surface with some decorative patterns. Looks like fun.
@smoothon
@smoothon 2 ай бұрын
Thanks for watching and we are glad that this helped you.
@gregh7457
@gregh7457 6 жыл бұрын
awesome video thanks. the problem i've had with aftermarket car lenses is the color fades after a while and the plastic gets brittle. I'm wondering what the car mfg's use for resin and can the average joe buy it because it lasts way longer.
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