Resin Casting Jag Brake-lights with 2 part 3D printed splitter board

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Eric Strebel

Eric Strebel

5 ай бұрын

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Silicone mold making of Jaguar XJ6 taillight/ brake lights clear resin cast copy parts, how I make molds and resin cast parts
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Пікірлер: 550
@diyhell8712
@diyhell8712 5 ай бұрын
Excellent work: would be interesting to see the part moulded as original with both the amber and red sections.
@Irilia_neko
@Irilia_neko 5 ай бұрын
Definitely more harder
@EricStrebel
@EricStrebel 5 ай бұрын
Definitely
@stezz90
@stezz90 5 ай бұрын
@@EricStrebel maybe you can trim off the amber part, put the remaining red in mold again and pour an amber batch of resin?
@EricStrebel
@EricStrebel 5 ай бұрын
@@stezz90 yes, in theory that's how something like that would go
@user-rs1990
@user-rs1990 5 ай бұрын
@@stezz90 Or try to put a 'barrier' in between the red & amber sections.
@iamu
@iamu 2 ай бұрын
This is sorcery level of craftmanship ! love your work!
@TheWorldsDirtiestWorkshop
@TheWorldsDirtiestWorkshop 4 ай бұрын
I’m pretty sure that somewhere in the comments somebody had said this before. Making a slight modification in your mold where the air vent is at the very top of the tail light mold, you can use two large syringes for two tone lenses. Red one at the bottom and the orange one at the top. You will inject the red fluid and then vacuum process the mold with the red fluid being up to the level of the adjoining orange fluid. The red fluid has hardened enough in the mold before adding the orange fluid with the vent all the way at the top. Now inject the orange fluid until the orange fluid comes out the top vent. Vacuum chamber process the whole thing a second time. Remove both syringes from the mold, and then crack open the mold. You might have to saw off the syringes first. Then grind any remaining material at the very top of the lens. Red gets injected from the bottom of the red region. Orange gets injected from the bottom of the orange region. The vent is at the top. The mold is oriented vertically. This is a two-step vacuum chamber process. I am sure that you can do this a third time with a Clear lens in the middle of one or both of the colors. You would just have to use a modified mold To inject in the clear fluid and vacuum chamber that new material. So for three colors, you will use two different molds and three vacuum stages. You will corner the market in MG, Mercedes, and other exotic classic parts that are impossible to find for hobbyists and college students alike. Give it a whirl. Get rich? Send me some. Make three color lenses in any shape. Guess how much a Mercedes 190B tail light costs. You probably already figured this out. Gravity and orientation during degassing is the challenge.
@SaifBinAdhed
@SaifBinAdhed 5 ай бұрын
Please, Please, Please, MORE videos like this!! I've been following you for a long time now, but this was the video that made me extremely excited.!!
@T4TipsGuides
@T4TipsGuides 3 ай бұрын
It is fascinating to watch this process with a detailed explanation. The end result is absolutely stunning.
@joell439
@joell439 3 ай бұрын
Absolutely Stunning Results - 👍👍😎👍👍 Thanks Eric for the glimpse of what is possible.
@joedanero5360
@joedanero5360 4 ай бұрын
Eric. This was awesome. For many years I've pondered on how to do this. Excellent job. I appreciate your transparency related to cost and sharing your technique. Next level challenge. Custom lenses.
@neilforker84
@neilforker84 3 ай бұрын
That was OUTSTANDING. Such great creativity and talent, and excellent attention to detail. Just loved watching your process!!!
@RobertEHunt-dv9sq
@RobertEHunt-dv9sq 5 ай бұрын
Great video. It is why I look for people like you so that I can just purchase the finished part. The amount of time to produce the mold and the cost of the equipment and supplies you have in your lab easily exceeds $ 10-12 K USD. You will need to sell a lot of these lenses to bring the per part cost down to an affordable retail price. Thanks for showing us the process as I think many people don’t understand the amount of time and energy required to procure the molding equipment. cheers
@davem5333
@davem5333 4 ай бұрын
But how many people out there need taillights for a old Jag?
@EricStrebel
@EricStrebel 4 ай бұрын
Who knows!
@RobertEHunt-dv9sq
@RobertEHunt-dv9sq 4 ай бұрын
@@davem5333 Those of us who own old Jags. Cheers
@EricStrebel
@EricStrebel 4 ай бұрын
Plenty apparently! 😀
@rickardcarlsson4525
@rickardcarlsson4525 4 ай бұрын
They turned out fantastic! Well done!!
@wraptordesign
@wraptordesign 4 ай бұрын
Fasinating! I think the video was recommended to me as I do watch a lot of “Jag” videos. those parts looked amazing really great work, i never knew that that was even possible!!
@badjoe614
@badjoe614 5 ай бұрын
another awesome video Eric! Comprehensive and pretty much answers any questions someone could have!
@drwhang
@drwhang 5 ай бұрын
Awesome video, Really love the use of 3dprinting to simplify the mold making process. Awesome results too, I couldn't find a flaw if I tried. Its so fortunate your customer was able to provide such nice examples to replicate.
@mrdongerous
@mrdongerous 5 ай бұрын
Excellent work. I watch your videos all the time. Thank you for explaining each step you take. Please.. I would really love to see you do this again and how you would go about getting the two-tone orange/red color like the original. Please keep the videos coming. :)
@andyb7754
@andyb7754 5 ай бұрын
Very, very nice project. They came out perfect. Thank you.
@paultaylor319
@paultaylor319 2 ай бұрын
Man that is so impressive and incredible workmanship..
@vishalramadoss668
@vishalramadoss668 5 ай бұрын
Absolutely loved your presentation and insights into the product design. Challenging and excellent work, thanks for sharing it !
@Kpeters
@Kpeters 3 ай бұрын
I'm and Industrial designer as well and this video just captivated me, I can feel the passion you have for the trade. Subscribing!
@andypuempel2570
@andypuempel2570 5 ай бұрын
Casting optically clear parts definitely is challenging. Really like your walk through of the process and your intelligent use of 3D printing to support this project. Excellent finished product. Always interesting content, Eric. Thanks for sharing!
@outpost206
@outpost206 5 ай бұрын
I don't really do two part molds but I love the idea behind a splitter board.
@flashchrome
@flashchrome 5 ай бұрын
Fascinating. So much work but what an amazing result. Thanks for sharing.
@kritikusi-666
@kritikusi-666 4 ай бұрын
This was so satisfying to watch. Great content. I love learning new things.
@TheRealJerseyJoe
@TheRealJerseyJoe 5 ай бұрын
Brilliant job Eric ! Respect.
@matheuscampos8097
@matheuscampos8097 5 ай бұрын
Make more of these for plastic or rubber parts, It would be awesome, there is so many people (including myself) that don't find spare parts anymore. 3D printing will revolutionize this market
@gaillaffer7579
@gaillaffer7579 4 ай бұрын
With skills like that, you can say Jag however you wish. Absolutely amazing work.
@EricStrebel
@EricStrebel 4 ай бұрын
Thanks
@MrEltacobueno
@MrEltacobueno Ай бұрын
this is such incredible work
@supremeinnovationsllc
@supremeinnovationsllc Ай бұрын
A 4 part mold could give you both colors. Use a blocking plate for the red, and then when it sets but before it cures remove the plate, bolt the 2nd cavity set up and pour the amber.
@argee55
@argee55 3 ай бұрын
Absolutely BEAUTIFUL!!!
@theirondragonsmachineshop7377
@theirondragonsmachineshop7377 5 ай бұрын
Thank you for posting this! I was looking for this information last week and still had some gaps in my knowledge.
@nccyr1
@nccyr1 5 ай бұрын
Impressive from the first 30 seconds of this video!! You raised the bar quite a bit, one of the best videos so far, in my opinion.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@doncapo732
@doncapo732 2 ай бұрын
Came across your channel by chance, and I must say, your content is exceptional! I thoroughly enjoyed the video, especially your comprehensive documentation and explanations throughout the entire process. While I may not have the skills or equipment to attempt this myself, it's always a delight to witness someone else masterfully undertake such a fascinating process and gain insights into its mechanics. Thank you! Subbed!
@kkang61568
@kkang61568 3 ай бұрын
Fantastic!! can't believe that supreme quality
@MrZendor
@MrZendor 5 ай бұрын
Really well done. I know not exactly cost effective for some parts. But I like that parts can be recreated without buying from the manufacturer
@cybertech931
@cybertech931 2 ай бұрын
end mandolorian guitar is amazing lol good molding and précisions part
@Alchemy2.0
@Alchemy2.0 3 ай бұрын
This is what I have been dreaming about since I was a child & now its here....Liked:)
@IRON-V
@IRON-V 5 ай бұрын
Stunning results -- appreciate the tutelage!
@EricStrebel
@EricStrebel 5 ай бұрын
You're welcome
@JOEGGGJOE
@JOEGGGJOE 5 ай бұрын
Wow, they came out beautiful. Great info. I was thinking of maybe having a block off for the orange/amber & poor the two colors separately but you may have bleed through or no structural locking between the two parts. Thanks for sharing.
@Eric-Marsh
@Eric-Marsh 3 ай бұрын
This is totally cool. The tail lights on my Barchetta are starting to fade. Your project is something to think about.
@jacekjaskowiakart
@jacekjaskowiakart 5 ай бұрын
Wow! Fantastic Job Eric! Love it!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@BrilliantDesignOnline
@BrilliantDesignOnline 5 ай бұрын
Absolutely fantastic. I had no idea you could do this 'at home'. Simply remarkable outcome, and I am glad you portrayed the cost as it is, so I would have no illusions to DIY any time soon; but I am storing it away in my mental archive. Thank you.
@turboflush
@turboflush 5 ай бұрын
Well kinda.. it takes a lot of equipment. He mentioned the cost of $2k You probably could do it with less equipment. But don't expect same result.
@diyhell8712
@diyhell8712 5 ай бұрын
I have played at this in a DIY capacity. Vacuum chamber essential in my opinion, a few hundred GBPs from Easy Composites. Don't have a pressure chamber but have got away with it so far (with smaller parts)
@adoksym
@adoksym 3 ай бұрын
This is definitely not a 'do this at home' execution!
@Marcus_Ramour
@Marcus_Ramour 4 ай бұрын
Very nice work - engineering meets art!
@GLHerzberg
@GLHerzberg 4 ай бұрын
Impressive. Saving this video for future business reference.
@borisbommen
@borisbommen 3 ай бұрын
Very nice, i really can appreciate knowledge like this and experience. It looks so satisfying to be able to make things like this 😊
@zenginellc
@zenginellc 5 ай бұрын
You never disappoint! What a cool guy 😎
@lululucy01
@lululucy01 3 ай бұрын
You're a wizard Harry!
@HTA6301
@HTA6301 5 ай бұрын
Comme d'habitude, des tirages magnifiques !
@adrianfrankowski138
@adrianfrankowski138 4 ай бұрын
Marvellous. This video was very entertaining and educational. Thanks!
@Ever443
@Ever443 3 ай бұрын
The KZfaq algorithm brought me here, wen5 down the rabbit hole. Glad I did. Really nice video
@captiontiks
@captiontiks 5 ай бұрын
Is so thrilling to see this level of attention to detail being documented
@Borkery
@Borkery 5 ай бұрын
Very informative, Very good info. champion of the molding casting people.
@schpiedie
@schpiedie 3 ай бұрын
This is fantastic! Thank you for sharing!
@JamesRothschild
@JamesRothschild 2 ай бұрын
Always an enjoyable watch ,thank you, Eric :-) I should do similar, but interruptions are endless here ...
@JAKEWJONES
@JAKEWJONES 5 ай бұрын
What a work of art.
@christyler1647
@christyler1647 28 күн бұрын
Holy cow! That’s awesome.
@mcctigerfan
@mcctigerfan 5 ай бұрын
Really great video showcasing your replication skillset, and some cool materials in action. To note, the first silicone used is TC-5150 as the video noted, Eric was saying 5051. But Eric using many methods of additive manufacturing here is pretty great.
@EricStrebel
@EricStrebel 5 ай бұрын
Apologies about misspeaking, but the text is correct in the video when the product is used. Very nice materials that I liked using.
@mpoxDE
@mpoxDE 5 ай бұрын
Awesome video, I really enjoyed watching it. The result is stunning!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@sdunca4864
@sdunca4864 4 ай бұрын
As usual- Love the vid! Thanks for the content! I have a few casting items you have helped me immensely on- Rock On
@EricStrebel
@EricStrebel 4 ай бұрын
Cool 😀
@BruiserFL
@BruiserFL 5 ай бұрын
Holy crap. Impressive. That was awesome.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@montypythonish
@montypythonish 3 ай бұрын
I can't believe how much messing about you had to do just for two small parts which most people would see as OEM. Fantastic job, incredible detail you should be well pleased with them and yourself. 👍🏼 I'm now Subscribed to see what other amazing thins you can magic up.
@DJ-ll2ye
@DJ-ll2ye 4 ай бұрын
my guy, you are very talented at what you do and I will be happy to give you money for your work
@xpim3d
@xpim3d 5 ай бұрын
Damn, I was impressed!
@IanJAGreen
@IanJAGreen 5 ай бұрын
I did not expect the “customer states” thank you!
@EricStrebel
@EricStrebel 5 ай бұрын
😀
@1967RTMOPAR
@1967RTMOPAR 5 ай бұрын
The end product looks fantastic, the gloss level is amazing. It does look good all red but I live in the UK and we have to have Amber indicators/Turn signals on vehicle past 1965.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks. Correct!
@aizukhalid9776
@aizukhalid9776 5 ай бұрын
Absolutely masterclass art
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@murraymadness4674
@murraymadness4674 4 ай бұрын
Cool, nice work, I made some custom taillights for my MG Midget.
@ericroang685
@ericroang685 5 ай бұрын
Nice work Eric.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks Eric
@edgar9651
@edgar9651 3 ай бұрын
Thanks for the video. Now I know for sure I will never try anything like that at home. There is a lot more involved than what I expected.
@beesharper7169
@beesharper7169 5 ай бұрын
I loved watching this.
@EricStrebel
@EricStrebel 5 ай бұрын
Great
@nd7368
@nd7368 3 ай бұрын
Love this. You could make some serious dough remanufacturing classic parts.
@googlefuuplayad9055
@googlefuuplayad9055 3 ай бұрын
Very cool 😊👍 thx, and nice weekend 😉
@stealthbuilt1
@stealthbuilt1 5 ай бұрын
Amazing work.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@kopparsulfat
@kopparsulfat 5 ай бұрын
Damn. Fantastic good job, i am impressed.👌
@everydayirace
@everydayirace 5 ай бұрын
That was amazing
@andrewprice2222
@andrewprice2222 3 ай бұрын
Wow!! Well done
@curiosity2314
@curiosity2314 5 ай бұрын
Yeah, that is very cool!
@knopeace
@knopeace 3 ай бұрын
If u ever decide to do a class i would pay to learn this!!! I am sure there are others too!!! ❤
@malcookie
@malcookie 4 ай бұрын
Must say… That was amazing!!
@EricStrebel
@EricStrebel 4 ай бұрын
Thanks
@shawnolson8222
@shawnolson8222 5 ай бұрын
That is just amazing work.. Great Great Job..........
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks!
@clutch2827
@clutch2827 5 ай бұрын
Beautiful castings.
@EricStrebel
@EricStrebel 5 ай бұрын
Thank you
@drpipe
@drpipe 3 ай бұрын
Not sure how I got here, But I'm glad I Stayed Fantastic work from a fellow maker. I now realise I should have studied Industrial design.
@youtubasoarus
@youtubasoarus 5 ай бұрын
Amazing process! Looks like quite a hell of an upfront investment cost in materials, machines etc. But what a fantastic result!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@offgridertv
@offgridertv 3 ай бұрын
Quedo brutalmente bien. Felicidades. Saludos
@paulcasarez404
@paulcasarez404 2 ай бұрын
Nice work I can do a split color resin light I've done it years back took me a lot of tries to get it done right
@marklevrett6173
@marklevrett6173 5 ай бұрын
Awesome work!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@rharris22222
@rharris22222 4 ай бұрын
Fantastic work. I have never casted clear parts. The difference between small bubbles in an opaque part and Zero bubbles in a good quality transparent part is enormous. A pressure can is on my ToGet list.
@EricStrebel
@EricStrebel 4 ай бұрын
It's a must, the right resin helps of course as well
@greggv8
@greggv8 3 ай бұрын
The most readily available pressure tank is the 2.5 gallon one from Harbor Freight. There are some videos out there on setting it up for pressure casting.
@PCBWay
@PCBWay 5 ай бұрын
T his is AMAZING, ERIC!!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks, and thanks for your continued support of my channel ❤️
@MrNBridger
@MrNBridger 5 ай бұрын
Amazing work!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@awood12345
@awood12345 5 ай бұрын
Very impressive, nice work.
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@jimbit22
@jimbit22 4 ай бұрын
I've cast many things and used many teqniques similar to yours, I can say nice work and great attention to detail..
@EricStrebel
@EricStrebel 4 ай бұрын
Thanks
@temp8420
@temp8420 5 ай бұрын
Hugely impressive
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@decootubization
@decootubization 5 ай бұрын
Job perfect done!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@caduguardrailkingowo
@caduguardrailkingowo 5 ай бұрын
this is the video i was looking, for, someday i will get all the tools to be able to do that too x3
@EricStrebel
@EricStrebel 5 ай бұрын
Good luck!
@cameronempey8350
@cameronempey8350 4 ай бұрын
Amazing man!
@pipotron1637
@pipotron1637 5 ай бұрын
Very interresting. Thank you for sharing
@EricStrebel
@EricStrebel 5 ай бұрын
Your welcome
@TricksterJ97
@TricksterJ97 5 ай бұрын
Very nicely done!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@charmanrecordings1186
@charmanrecordings1186 5 ай бұрын
excellent! great work!
@EricStrebel
@EricStrebel 5 ай бұрын
Thanks
@MyllerSWE
@MyllerSWE 4 ай бұрын
There is a way you could do it two tone but you have to make two at the same time. Cast them in that orange color and then dipp them in red dye for synthetic clothing. I did that with acrylic glass by accident when coloring nylon SLS prints. Its permanent and grips the plastic really good!
@JAKOB1977
@JAKOB1977 4 ай бұрын
impressive, looks retail and I really salute that you mention price.
@greggv8
@greggv8 3 ай бұрын
That's a really nice pressure tank. I have three of them, in different lengths. Made by the Pressed Steel Tank Company in the USA at a plant that's been closed and empty (if not completely demolished by now) for a long time. The company still exists but does not make such tanks anymore. A new tank with a removable lid like that would cost at least $2,000. (I got a quote on one a few years ago.) So if you're looking for such a tank, used is the way to go. Using them for pressure casting resin, there's zero chance they'll rupture or break a lid clamp or fail in any way. One of mine has a tag with crazy high specifications. IIRC 150 PSI at 650F. 50 to 60 PSI at room temperature is like nothing to these tanks. I like the 3D printed knobs you put on the bolt heads. I just use a Crescent wrench on mine. Another possibility for surplus, used, or scrap source for a tank for resin casting is a high pressure autoclave. There are low pressure ones that are used up to 20 PSI or so. If they're not rated for a much higher maximum, I wouldn't try it. High pressure ones can go up to 200 PSI or more, while being full of superheated steam. So a used one picked up for scrap value is going to be fine at sub 100 PSI at room temperature. Strip it down to the bare tank and lid, install plugs in all the holes except for one for the regulated air inlet, one for a safety popoff valve, and one for a pressure gauge on the lid or tank wall. All my pressure tanks, the three big ones and eight 2 to 2.5 gallon ones, have a gauge mounted on the lid to directly read the tank pressure. I set the pressure by the gauge on the regulator but I rely on the gauge on the lid to know for certain the pressure in the tank.
@jessejohnson159
@jessejohnson159 5 ай бұрын
I've done some similar casting of mid-50's Ford transmission shifter position lenses and other plastic parts that are not reproduced. I appreciate your posting of the costs involved! Too many people think this type of project shouldn't be expensive or time consuming. I do what I want for myself, knowing that no one wants to pay what it's worth to make parts that are no longer available. Sad too. I am wondering about your "10-gallon pressure pot" though. I'm guessing you've had that for a long time or found it used. A quick search found nothing that large available, assuming I used the right search words! As many others here have already stated, GREAT VIDEO! 😍😍😎
@getdirecti0ns
@getdirecti0ns 5 ай бұрын
You are correct, people have no concept how much it really costs to get parts reproduced, especially to the very high standard shown here. Just the silicone and resin are an arm and a leg! Search “10 gallon pressure tank for casting” $500-1200. C.A. Technologies makes a nice unit. I think Eric did find his used.
@jessejohnson159
@jessejohnson159 5 ай бұрын
Thanks for your reply! So many times, on some of the FACEBOOK forums I'm on, I read people complaining about price. It's hard to give them a reality check, and not be a bit sarcastic! 😔 @@getdirecti0ns
@EricStrebel
@EricStrebel 5 ай бұрын
Takes time and resources to make something quality
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