Super Hard! Process of making Diamond cutting Blade. Diamond Tools Factory in Korea

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Factory Monster

Factory Monster

12 күн бұрын

Super Hard! Process of making Diamond cutting Blade. Diamond Tools Factory in Korea
This video does not contain any paid promotion
📌Product in Video: bit.ly/44uyCjq (토네이도)
📌Contact: factorymonster2021@gmail.com
📌Copyrightⓒ 2021. Factory Monster. All Rights Reserved

Пікірлер: 118
@Factory_Monster
@Factory_Monster 10 күн бұрын
※This video does NOT include any paid promotion※ ※ 위 영상은 유료광고를 포함하지 않습니다 ※ 제품문의(Product Inquiries): bit.ly/44uyCjq (토네이도) 촬영문의(Filming Inquiries):​ ​​factorymonster2021@gmail.com -I film for the company who are proud of showing how their products are made. -팩토리몬은 제품에 자신있는 소상공인 분들과 중소기업을 대상으로 무료촬영을 진행합니다. Copyrightⓒ 2021. Factory Monster. All Rights Reserved.
@proff2199
@proff2199 10 күн бұрын
Great with no music! 🙂
@Watchyn_Yarwood
@Watchyn_Yarwood 10 күн бұрын
👍👍
@Factory_Monster
@Factory_Monster 10 күн бұрын
Thanks for watching!
@kleinerhai11
@kleinerhai11 10 күн бұрын
No Music and funny Subtitles. Best Channel
@Factory_Monster
@Factory_Monster 10 күн бұрын
Thanks a lot!
@a9b4cgd4
@a9b4cgd4 10 күн бұрын
Yesterday I wondered why saw blades cost so much. Now I wonder how they can cost so little.
@user-fr7bo8bj9e
@user-fr7bo8bj9e 8 күн бұрын
Скажем спасибо массовому производству!
@yashar4086
@yashar4086 8 күн бұрын
This not a saw @$$ hole , these are diamond blades and expensive because have diamond
@AuskaDezjArdamaath
@AuskaDezjArdamaath 8 күн бұрын
⁠​⁠@@yashar4086Bort is not nearly as expensive as gem grade diamonds. The process is what makes the expense.
@a9b4cgd4
@a9b4cgd4 8 күн бұрын
@@yashar4086 lol bro these are definitely saw blades. please relax.
@yashar4086
@yashar4086 8 күн бұрын
When an ignorant person does not want to understand something, he takes the path of being a donkey
@jwdickinson1
@jwdickinson1 8 күн бұрын
great video, but one correction…the welding process is brazing, not welding.
@DrFiero
@DrFiero 10 күн бұрын
Those fibre lasers they use for engraving are so cool.
@geoffedwards189
@geoffedwards189 10 күн бұрын
Another great video. Thankyou. 👍
@Factory_Monster
@Factory_Monster 10 күн бұрын
Thanks for watching! ;)
@bastiaan7777777
@bastiaan7777777 10 күн бұрын
Thank you again FM! No music, nice and relaxing. Love it!
@Factory_Monster
@Factory_Monster 10 күн бұрын
Thank you for enjoying my video as always ;)
@whiteblazer01
@whiteblazer01 10 күн бұрын
Great production and editing, and even better with no music! Thanks for making the videos
@zxggwrt
@zxggwrt 10 күн бұрын
This is the most interesting video I’ve seen here. I had no idea what goes into making diamond cutting tools but I have a pretty good idea now. And those grinders sure take a beating! Great job.
@fredinit
@fredinit 10 күн бұрын
Mohs hardness 9 grinding wheel (aluminum oxide / corundum) against Mohs hardness 10 material - diamond. They don't want to use a diamond grinding wheel because it will cut the diamonds. They want the diamonds to protrude from the carrier matrix - which is some sort of carbide (e.g. tungsten carbide). The oven process used to make the carbide is called sintering.
@zxggwrt
@zxggwrt 10 күн бұрын
@@fredinit Thank you! This is really interesting stuff. I know the old saying, cut diamond with diamonds, but as you know that is not the only consideration. I’d like to know more about the diamond powder that is referenced in the video. I figure its composition is a fraction actual diamond and something else like an oxide that behaves like a flux. For sintering as you describe. I’d also like to know how they crush the diamonds to the size they prefer for this powder. Neat stuff!
@valcomllc7840
@valcomllc7840 9 күн бұрын
As long as it’s not China I’m glad to support. Korea and Taiwan make great tools.
@ShainAndrews
@ShainAndrews 5 күн бұрын
China can manufacture to any standard. You just don't want to pay for it.
@rovert1284
@rovert1284 Күн бұрын
@@ShainAndrews No, I don't want to send my money to an aggressive regime that pays no heed to international law.
@Knotaro_bot
@Knotaro_bot 7 күн бұрын
my instinct was that this was a mostly automated process all done by machines, but there is so much more manual work involved. great video as usual
@rogerbrandt6678
@rogerbrandt6678 6 күн бұрын
I have a lot more respect for expensive cutting tools now. Quality not expensive.
@glenlongstreet7
@glenlongstreet7 10 күн бұрын
This is very labor intensive. No wonder that they cost so much. Thanks
@user-qv6ud2hx6f
@user-qv6ud2hx6f 5 күн бұрын
Just automate these simple tasks like painting, etc
@user-il4dj8fn8i
@user-il4dj8fn8i 10 күн бұрын
ASMR 들으러 왔어용✨
@Factory_Monster
@Factory_Monster 10 күн бұрын
시청해주셔서 감사합니다 :)
@DrFiero
@DrFiero 10 күн бұрын
And… splitting hairs here, but those cutting tips are brazed on, not welded.
@geoffedwards189
@geoffedwards189 10 күн бұрын
I was going to say the same thing. 😊
@raulkaap
@raulkaap 10 күн бұрын
I think he'd appreciate the feedback.
@ruben_balea
@ruben_balea 10 күн бұрын
That difference may not exist in Korean, in many languages it's just different types of soldering for everything, you just specify wich type of solder, like TIG soldering, brass soldering, tin soldering, laser soldering, friction soldering and so on.
@DrFiero
@DrFiero 10 күн бұрын
That may be so… but the English subtitles end up being incorrect. For anyone not hip to the lingo, brazing (or hard soldering) is the act of heating two objects, then using a filler material to join them (think: glue). Welding is the act of bringing one or more objects to the point of being molten then with or without filler they are joined by the fusion of those materials.
@RetroJack
@RetroJack 10 күн бұрын
Not everyone has English as their first language.
@rjung_ch
@rjung_ch 10 күн бұрын
Cheers 👍💪✌
@Factory_Monster
@Factory_Monster 10 күн бұрын
Thanks for watching!
@AffordBindEquipment
@AffordBindEquipment 10 күн бұрын
Gotta love that high tech counter on the press! "nothing more permanent than a temporary solution that works."
@scroungasworkshop4663
@scroungasworkshop4663 10 күн бұрын
You wouldn’t want to sneeze into that diamond dust.😂
@deltajohnny
@deltajohnny 6 күн бұрын
Great video, and many thanks for the written subtitles 👏👏👏
@Watchyn_Yarwood
@Watchyn_Yarwood 10 күн бұрын
Another interesting and well produced video! Thank you for sharing!
@babyboo600
@babyboo600 9 күн бұрын
amazing process and super amazingly filmed !
@ShainAndrews
@ShainAndrews 5 күн бұрын
Just glanced at your subscriber count... Wow. I've been with you since early 2022. I remember a few thousand followers back then. Well done!
@lewiemcneely9143
@lewiemcneely9143 10 күн бұрын
ALL good. Made in Korea, the GOOD part! Thanks!
@Saltalavista790
@Saltalavista790 8 күн бұрын
Increíble ,la fabricación es casi totalmente a mano...😮
@prawnstar502
@prawnstar502 8 күн бұрын
made in korea? the supreme leader made these?!?
@losslessthoughts
@losslessthoughts 7 күн бұрын
Very nice!
@ManufacturingProcess98
@ManufacturingProcess98 4 күн бұрын
That's so great
@WeiGe-8888
@WeiGe-8888 10 күн бұрын
*终于知道了。❤️*
@andrewclarkehomeimprovement
@andrewclarkehomeimprovement 8 күн бұрын
I was using a diamond blade 10 minutes ago. Always wondered how you get dusmonds to stick to steel! Thank you for filming this.
@Factory_Monster
@Factory_Monster 8 күн бұрын
Thanks for watching!
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
That "diamond powder" looks more like a mixture of diamond powder and the metal (brass? bronze?) fillings, and this metal is going to hold it together, i.e. act as a matrix for diamond grit. It's the same as with "carbide tips" (saw tips or cutting inserts) - tungsten carbide (WC) or titanium carbide (TiC) are too brittle by themselves (and probably next to impossible to form into some definite shape alone), so they are always used within more elastic matrix - typically cobalt and vanadium (AFAIR).
@jconnar
@jconnar 10 күн бұрын
ну и чем это лучше пакистанцев? только что в перчатках и респираторах.
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
That "diamond powder" looks more like a mixture of diamond powder and the metal (brass? bronze?) which is going to hold it together, i.e. act as a matrix for diamond grit. Also, this "baking" is probably called "sintering" in the trade... ;-)
@M24nopparat
@M24nopparat 10 күн бұрын
@shingabiss
@shingabiss 4 күн бұрын
Very interesting! Isn't that brazing?
@dodihsupriyadih9281
@dodihsupriyadih9281 3 күн бұрын
Assalamualaikum. !!
@ouroesa
@ouroesa 9 күн бұрын
hey like it nice and inefficient
@adnacraigo6590
@adnacraigo6590 10 күн бұрын
Korea makes nice things. South that is.
@frankcherry3810
@frankcherry3810 9 күн бұрын
Thats a lot of ‘Hands -on’ work
@mz9zn
@mz9zn 4 күн бұрын
I imagined, that Korea is a hi-tech country. It's weird to see, that there is no automation of manufacturing process.
@JamieSteam
@JamieSteam 10 күн бұрын
So inefficient! It's stunningly inefficient. Like before automation was invented.
@agg42
@agg42 10 күн бұрын
:( no hearing protection for the press operator
@user-xu8mo7ei8e
@user-xu8mo7ei8e 10 күн бұрын
c'est dingue j'utilise des disques diamant dans le bâtiment il faut que le disque soit parfaitement droit quand tu coupe 10000 rpm minutes t'aimerais pas voire le disque voilé merci de faire du bon taf
@campbellmorrison8540
@campbellmorrison8540 8 күн бұрын
Really impressive. I didn't realise diamond powder could be compressed like that, I didn't think it would get hard or did you not show the firing of the blades?. What sort of grinding wheel do you use for grinding diamonds?
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
That "diamond powder" looks more like a mixture of diamond powder and the metal (brass? bronze?) fillings, and this metal is going to hold it together, i.e. act as a matrix for diamond grit. It's the same as with "carbide tips" (saw tips or cutting inserts) - tungsten carbide (WC) or titanium carbide (TiC) are too brittle by themselves (and probably next to impossible to form into some definite shape alone), so they are always used within more elastic matrix - typically cobalt and vanadium (AFAIR), hence different classes of inserts, dedicated to various materials (hard/ soft) and types of cut (continuous or interrupted). And then there are ceramic inserts, polycrystalline diamond inserts and cubic boron nitride inserts, but they are totally different animals (and pricey as hell too). Abrasive discs for bench grinders use (typically) a ceramic matrix, while these for angle grinders are phenol-resin bonded (hence the funny smell when cutting steel with them). Also, this "baking" is probably called "sintering" in the trade. In a nutshell, you just heat the mixture to the "below melting point" temperature. PS: At 13:43 you can see individual diamond grains - these tiny black "pimples" are diamonds, all the rest is just a matrix holding them in place. When an individual diamond piece gets too dull, the forces acting on it (while cutting whatever it has to be cut) become stronger than adhesion forces holding it in the matrix, and the grain falls off, and the matrix quickly wears off until new piece of diamond "comes out" - and so da capo al fine. However, when the material being cut is too soft there may be to little force to actually force that blunted grain out (a normal occurrence when drilling holes in glass panes), and that's why the manual calls, in such cases, to run the discs through hard material for a while to "resharpen it". Kinda counter-intuitive, but when you know "how it works" it makes sense. (In case of glass grinding core drills, the drill is pushed into a block of aluminium oxide, aka corundum, normally used as mild abrasive stone for hard steels, like HSS.)
@campbellmorrison8540
@campbellmorrison8540 7 күн бұрын
@@MrKotBonifacy wow what a great explanation thank you. I have seen WC inserts being made and knew they had a binder hence my question about this "diamond powder", much appreciated
@MrKotBonifacy
@MrKotBonifacy 6 күн бұрын
@@campbellmorrison8540 Be my guest : ) Also, I just noticed I omitted one sentence in my previous comment - nothing critical, I just forgot to add "and when the material of matrix/ binder is heated (during sintering) individual pieces of it "glue" themselves with their neighbours, akin to what happens during so-called forge welding". BTW, that "self-sharpening mechanism" works for all grinding materials - ceramic discs for bench/ die grinders and angle grinder ones as well. And, oh, "there's one more thing" ;-) I answered few other questions "like yours" here (there were more than few people asking the "about the same" but the author never answered these so I chimed in, but kinda lost track of what to whom I typed), so anyway: _"What sort of grinding wheel do you use for grinding diamonds?"_ Fro "grinding diamonds as such" a paste of diamond powder and oil (vegetable one?) is used - this is how they make gemstones of rough diamonds, but in this case here you don't really "grind diamonds" but the matrix material and a little bit of the outer part of that steel discs - for which a regular silicon carbide (SiC) ceramic bonded grinding discs are used. And they sorta-kinda manage to do just that, HOWEVER, whenever a diamond piece embedded in the matrix meets that SiC disc it just rips it apart, like a steel ripper rips soil - hence the insane amount of dust produced in the process (it's all SiC grit ripped off the grinding disc) and the rate these discs are used up in the process. But then you have to smooth and flatten the edges of these diamond discs, and SiC-ceramic discs are relatively cheap, so this is how they do it - and then there's no way around it anyway. Even if they tried to use a diamond abrasive wheels (i.e. discs with a thick layer of diamond grit embedded in brass or bronze, or in resin or rubber, which are used in machines for grinding and polishing glass pane edges and for fine-grinding of carbide tools, like tipped saws) these discs would probably get clogged with all that "non-diamond" material. Can't vouch for it, never saw it happening, but I've heard from someone running a carbide tool sharpening shop that whenever a carbide tipped circular saw requires "deep" grinding he uses regular corundum discs to remove some of the steel behind carbide tips because steel tends to clog diamond discs (in the same fashion like aluminium, which clogs regular cutting and grinding discs). And then these diamond discs I just mentioned aren't exactly cheap either, so I guess that "SiC-ceramic discs" option still comes out as the cheapest one. But this is just my educated guess, so don't take it as any Holy Revelation of sort ;-)
@prawnstar502
@prawnstar502 8 күн бұрын
what if they made a blade made of all diamond.. that would be so sharp!!!
@ShainAndrews
@ShainAndrews 5 күн бұрын
Diamond is not sharp.
@prawnstar502
@prawnstar502 5 күн бұрын
@@ShainAndrews not with that kind of attitude
@aland7236
@aland7236 10 күн бұрын
10:30 I've always liked the idea that you can just press dry materials together and mostly make them into something. How are the abrasive wheels made?
@ShainAndrews
@ShainAndrews 5 күн бұрын
Same method... roughly. Pseudo sintering with the addition of epoxy bonding agents.
@SawmillWood
@SawmillWood 8 күн бұрын
Ngikut nyimak salam dari Indonesia
@Factory_Monster
@Factory_Monster 8 күн бұрын
Thanks:)
@chrisbarnes2823
@chrisbarnes2823 10 күн бұрын
I use industrial diamonds for dressing grinding wheels.
@dregenius
@dregenius 9 күн бұрын
Something I just realized is that the wear on those machines, like the lathes, grinding tools, anything with moving parts... has to be unreal.. with all that diamond dust settling on everything...
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
That "whole lotta dust" is actually MOSTLY (like 99.9% I'd say) silicon carbide (SiC) dust from all these grinding stones used to smooth/ flatten the diamond grit holding matrix. While the matrix is pretty soft (bronze or brass, I reckon - maybe aluminium bronze or silicon bronze) the diamond grit wreaks havoc on much softer silicone carbide, hence the insane amount of dust - but then again nearly all of it is evacuated before it can "float around" and settle on the machinery. But some of it probably does get airborne, dunno for sure.
@user-qv6ud2hx6f
@user-qv6ud2hx6f 5 күн бұрын
Not clear: how small diamonds are attached to the disk ?
@jechp2188
@jechp2188 9 күн бұрын
인공 다이아몬드로 만들어도 되려나.. 그럼 원가 많이 내려 갈 듯 한데..
@joegiasson9275
@joegiasson9275 6 күн бұрын
Let me see you stack them one more time.
@LegateMalpais
@LegateMalpais 10 күн бұрын
There's probably some pakistani guys sitting on the ground with bare feet and mininal tools making discs just like this in some back-alley sweatshop.
@kode4420
@kode4420 6 күн бұрын
0:29 Actual audio from your mom's house. 😂
@deths1679
@deths1679 4 күн бұрын
Seems like they use quite a bit of time and grinding supplies to dress the cutting edges. Why not sell them with the full amount of brazed diamonds? They save cost and I would get more diamonds to cut with. Does any brand sell them undressed?
@guyanasouthamerica2472
@guyanasouthamerica2472 5 күн бұрын
diamond?
@muddydave01
@muddydave01 10 күн бұрын
So, what do they grind the diamond edge with?
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
Looks like regular silicon carbide (SiC) grinding "stone". And it isn't grinding "diamond" edge "as such" but mostly metal - i.e. steel discs and the brass (probably brass) matrix (that darker, thicker stuff around the circumference of these discs) which holds diamond grit, so "yes, we can". But still, the diamond grit "does its job too", and it grinds down much softer SiC disc like crazy, hence this insane amount of dust.
@whatthefunction9140
@whatthefunction9140 9 күн бұрын
Well I'm not complaining about the price anymore
@AntiBandera
@AntiBandera 10 күн бұрын
а где автоматизация ? Стоит чел подсовывает руками .....
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
Она в будущей пятилетке...
@Repairrecycling
@Repairrecycling 9 күн бұрын
like
@reggiep75
@reggiep75 10 күн бұрын
This ain't North... This is South! 🤟
@vitalykalinchenko97
@vitalykalinchenko97 7 күн бұрын
Дружище, технологии в Северной Корее гораздо современнее, чем то, что ты увидел здесь в этом видео.
@shazzy9708
@shazzy9708 7 күн бұрын
7:47 I'm sorry, what process??💀
@zelenok3269
@zelenok3269 10 күн бұрын
И за такую технологию у нас уже несколько десятков лет обдирают каменотёсов🤭 Смешно до слёз🥲
@fluffyfullbox2075
@fluffyfullbox2075 9 күн бұрын
Look no Robots.
@AffordBindEquipment
@AffordBindEquipment 10 күн бұрын
why would there be a direction of rotation?
@MrKotBonifacy
@MrKotBonifacy 7 күн бұрын
PROBABLY because of how ridges on cutting edge are shaped - they are meant to make cutting more efficient and (probably) make the disc last longer.
@ShainAndrews
@ShainAndrews 5 күн бұрын
For those disks... I see no reason for them to be directional. Probably an artifact left over from other image files used on the laser that were modified for these disks.
@changcheng73
@changcheng73 10 күн бұрын
Those are all jobs for Optimus Prime
@godbluffvdgg
@godbluffvdgg Күн бұрын
Primitive, but they're getting it done.
@hulrik85
@hulrik85 9 күн бұрын
MAUVAIS MONTAGE VIDEO LES DISQUE NE CORESPONDE PAS
@alexmiller9198
@alexmiller9198 7 күн бұрын
Is this the cheap trash we can buy at Amazon, Aliexpress and stuff?
@pandafox94
@pandafox94 6 күн бұрын
Maybe if you weren't so poor you could buy more expensive hardware.
@vitalykalinchenko97
@vitalykalinchenko97 7 күн бұрын
И это вы называете высокими производственными технологиями? Серьезно? Да этот цех застрял в 1950 году. Я думал такое можно сейчас только у пакистанцев встретить, но нет: такое есть в Корее. Позор
@ghfs1577
@ghfs1577 9 күн бұрын
So the diamond cutting saw blade has no diamond? that's ripoff WTF
@olawlor
@olawlor 8 күн бұрын
The tiny black dots are the diamonds. They're embedded in a metal matrix.
@bombidaebombidae5560
@bombidaebombidae5560 7 күн бұрын
теперь понятно почему такие диски дорогие, не из за технических алмазов, а из за ручного труда....то ключом распредели алмазы, потом вручную заточи и шлифани....вообще не технологическое производство, а по сути штучный товар !
Normal vs Smokers !! 😱😱😱
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