The Worst Welds We've EVER Seen
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Күн бұрынPATREON: / liftarcstudios
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Welcome back to Lift Arc Studios! Today, we're tackling the challenge of removing and fixing some of the worst welds we've ever seen on aluminum, specifically on a glass transportation truck. Using the HTP Pro Pulse 220 MIG welder, we'll start by carefully grinding and chipping away the defective welds to expose clean, bare metal. We even went as far as to cut new aluminum channel to attach to the truck body.
With the old welds removed, we can utilize the HTP Pro Pulse 220 to lay down new aluminum welds with the MIG gun. By the end of the process, the truck will have strong, aesthetically pleasing welds, ensuring it can safely transport glass without risk of failure. We even spoke to the young gentleman who did the original welds and we're happy to say he's improved since doing these particular welds. Stay tuned to see the transformation!
Chapters:
00:00 Intro
00:38 Learning MIG Aluminum
08:08 Truck Work Begins
21:09 Removing Old Welds
29:01 New Aluminum Base
33:56 New Welds Begin
35:36 Final Thoughts
40:36 Weld Redemption
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To inquire about a custom build we can help you bring to life, or to be a sponsor of the channel, shoot Tay an email at: Tay@liftarcstudios.com
Produced & Hosted by: Tay Whiteside
Filmed by: Tay Whiteside and Walker Hooper
Featuring: Aaron Dykstra, Spike Geffert
Edited by: Walker Hooper
Music Licensed from Artlist.io
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Any technique or methodology shown in this video is purely for entertainment and informational purposes only. Lift Arc Studios and their associated craftsmen are not liable for any injury or damage to your shop or surrounding areas you man incur while trying to emulate these builds. Remember, be safe, have fun, work smart!
@ZILAwelds 5 күн бұрын
well, always push, dont pull the weld, always vertical up never down, go in a straight line, no gun manipulation and high argon flow rates are your friend ...... just in a nutshell
@Kneedeepingore 15 күн бұрын
Strop dragging, weaving and bobbing. Pushweld aluminium. With a slight angle with the gun/torch
@jonathanfletcher8184 15 күн бұрын
That’s what I’m here to say
@ATM589 15 күн бұрын
+1 Push wire pull stick.
@cae2487 2 сағат бұрын
Im disappointed in youtube. It never gives me lift arc notifications. The only plus is i have hours of content to catch up on.
@skwerlz 15 күн бұрын
The original welds are what happen when you forget to turn on the gas. As a couple other people mentioned you PUSH aluminum mig, you get way less spatter and it wets in much better. No patterns needed, just pull the trigger and move in a straight line, this stuff freezes faster than 6010.
@jordanthomas2210 15 күн бұрын
Best WTF challenge of 2024 appreciate the ending 🤘
@mercifulcreations3162 15 күн бұрын
that’s the ole “did it in the rain with a stick and a tractor battery”
@hinrik4 15 күн бұрын
"Maybe we shouldn't show the company's name" 13 seconds later it's not blurred 😂 13:12
@LiftArcStudios 11 күн бұрын
That wasn't actually the logo from their company 😅 but went ahead and fixed that blur anyways, just in case... thanks for the heads up! - Walker
@hammer1212 15 күн бұрын
Push when welding Alum!
@ghostdog662 14 күн бұрын
I am glad the old "welds" chipped off with a chisel cleanly.
@mrdddeeezzzweldor5039 15 күн бұрын
Man...one of THOSE jobs you never expect to survive to come to you for repair! I like Aaron's style - I like to wear ear muffs pretty much all the time in my shop. Helps with my concentration and peace of mind!
@frankc9796 14 күн бұрын
Very cool that you gave an update on the original welders skill level. 👍
@nekoroms 13 күн бұрын
sensible person would just decline any practice welds that would go down the road
@Kawika88 15 күн бұрын
Another training session. This guys take the time to get it right. Thanks guys.
@baronclime6423 15 күн бұрын
Here in my local area of south central Kentucky, for a decade or two we were known for our houseboat industry. The hulls and railings were all MIG welded aluminum. Pretty much Miller machines were all used in production with Cobramatic push-pull torches with leads up to around 30 feet. I guess it was to meet expectations of what someone would thing welded aluminum looks like but every visible bead had to be the old stacked dime bead. Lake Lanier in Georgia and Lake Cumberland here in KY are probably the largest collection of boats from all the factories. The economy changed and most of the factories closed. Some merged and now live on as a small conglomerate type thing I guess. I would have loved to have bought some of the equipment from them. It was a good job getting out of high school in the mid to late 90's. Especially on road crew/service. Delivering the boats and spending your summer on the lake was great in the summer. Service jobs were even better and less restrictive. Spent most of the time driving from small job to the next doing service. Good times. I guess the point of this mess is the HTP has some nice features and they are nice machines but are not necessary to MIG aluminum.
@dangroce82 10 күн бұрын
Those aluminum blades are called a “triple chip” style. The first tip is cut at a 45 degree angle, one third in on each side, and is approximately .005” shorter than the next tip. The second tip is cut square. The first tip is meant to make the bulk of the cut, while the second tip cleans it out and cuts the corners.
@Demonlord468 8 күн бұрын
Using a little WD-40 prolongs the life of blades as well as improves and speeds up cuts on aluminum. Just a tip from 23+ years experience as well as every old timer I ever learned from when working with Aluminum. Also always preheat your starts and into your welds on Aluminum Spool gun/MIG. Even in some cases with thick 6061 TIG will give better results. TIG however preheating can be done with your TIG torch if done correctly.
@rwarren4757 12 күн бұрын
Seen the kid's pictures at the end, they are all steel welds and are looking great, but aluminum is a whole different animal. I got to admit I'm impressed those goobers he put down stuck. At least he can say he glued two pieces of aluminum together; I can't say the same
@2000jago Күн бұрын
was gonna make the same observation myself... let's see his aluminum welds now....
@anthonyhinson1269 6 күн бұрын
Great video
@JasonAttaway 15 күн бұрын
For how bad it was y'all did a grate job, not to mention that it was the first time you used a aluminum MiG welder, so for what its worth great job.
@Mad-Duk_Machine_Werkes 15 күн бұрын
You guys arent used to working on Other tradesmens work trucks, OBVIOUSLY - if theyre in the field, and something breaks, they jam a screw in it, drill a hole and pop rivet, chewing gum, spit & Bailing wire, zip ties, etc - Your repair looks good, I would say if you think about the forces on those triangle brackets you welded directly to the new strips, every time they hit the gas at a light in that truck with several hundreds of pounds of GLASS on the racks, those flat plates are going to flex, every time they hit the brakes, they will flex more, the welds are just a flat plate in a T configuration, sideways and will eventually fail again within a year or less- Gussets wouldve helped, also dont use regular plain black socket headed allens face up to catch and fill with rain water, regular hex-head bolts wouldve been fine- it's a work truck, not a race car
@melgross 15 күн бұрын
Temporary repairs are fine, but this was botched all over. It was more than a point failure and repair. Besides, poor welds are still poor welds no matter when they were made. I agree about the socket screws, unless they were stainless. But there’s no reason to have a little pot to hold water.
@KZ-yy9pm 15 күн бұрын
Open up that MR-1 already!
@austinburtch5972 15 күн бұрын
Yea! Forget welding.... Let's check out the langmuir systems MR-1! Cool video tho.
@TheOneAndOnlySame 3 күн бұрын
Modern art is to Art what internet memes are to philosophy
@cedarman211 15 күн бұрын
Totally bought a shirt!! Happy to help.
@HenningMogensen-fx3mw 15 күн бұрын
I'm not a welder, but even I could see that was a bad weld. So much fun to watch. I was a carpenter and we have a wood that is so hard we use metal-tools to cut it. And I have cut some alu too with woodworking tools
@MrMertstube 15 күн бұрын
Always push when mig aluminum for proper gas shielding.
@nmopzzz 15 күн бұрын
I dont see any issues here. Compared to some of my welds, these look pretty good. If you just crank the power really high, it will burn through the dirt and grime so you don't really need to clean.
@repairtech9320 15 күн бұрын
I heard that welder in other videos and with the pulse settings it sounds like a trumpet and welds like magic.
@Hu88le 15 күн бұрын
That’s how professionals do it!
@deepwinter77 15 күн бұрын
Peter Zila is a wizard a setting mig up for aluminum.
@tomwichman77 15 күн бұрын
You spent a lot of time ranking on some guy that is just trying to get to his real job. He knew he needed it done right, and when he found you, he ran with it. But huge kudos to him for figuring out how to get to work the next day, in spite of his lack of knowledge in your particular field. I lost a lot of respect for this channel today.
@deezelfairy 2 күн бұрын
Yeah, generally not a good idea to punch-down on your customers - make a habit of that and word soon gets about. Dude doesn't need telling how shit his welding is, that's why he's brought it to them. Shut the fuck up, be humble, do the job your customers paying you to do.
@jayc4562 15 күн бұрын
You can use a teflon liner. I use a MT800 spool gun on a 250 amp ESAB mig master. I see miller has some welders that work good but they are expensive, Not to say ESAB was cheap. What I have is older technology.
@willgallatin2802 14 күн бұрын
The shop steward that let that out the door should really look into a set of glasses. A new young welder is one thing. A steward not checking their work is quite another. I'm glad to see the young man is working hard to grow his skills.
@AlAmantea 5 күн бұрын
I'm not even sure you could call that poop "welding"! I also now know that if I ever run into anything remotely close to this, I can just use a chisel and a hammer to get rid of it. no grinder necessary!
@willsmith1988 15 күн бұрын
Nice Langmuir MR1 CNC gantry mill
@ronallen6578 15 күн бұрын
Tay, I always wondered what happen to you and the crew from Salvage Dogs. Loved that show and was truly sad when it ended. I may just have to check this out. Good luck in your business. Tell everyone at BD hello. Ron
@gixxerkid3120 15 күн бұрын
I have had some pretty bad welds walk through the door of our shop as well, the worst one was a weld that I peeled up with a set of chanel locks, absolutely zero pen.😢 good job fighting trough the pigeon shit...😂😂😂 Chris @ T-Town Welding and Fab.
@liferuinerTV 12 күн бұрын
I like the new, foul mouthed LAS. Makes me feel more at home. Please keep saying bad words!
@johnversluis3084 14 күн бұрын
its cool that you allowed him tell him he to save face he is rooking welder but use 100% argon and not mixed gas
@ronaldbrown2854 15 күн бұрын
18:10 “I don’t know what that means”. You are correct sir. 🥃
@Urchfab 15 күн бұрын
Nothing worse than fixing bodge jobs but you got it sorted, good job! Next time use the pulse or double pulse function with hot start and crator fill, 4t trigger mode. You'll be amazed at the results. Cheers.
@stevenginnever5343 15 күн бұрын
Great video, my problem is I was about to buy a spool gun for aluminium. I do like the idea of a short distance from wire spool to tip, to avoid bird nesting. Also being able to use long cable and pipe runs. The mig set up looks great, but I do feel you would be very limited on cable length. Have you tried other spool guns, other than the one you didn't like.
@brodin667 15 күн бұрын
are we just going to ignore the MR-1 in the box or what??!!!
@melgross 15 күн бұрын
Yup!
@Guds777 6 күн бұрын
And then the owner we're gonna place a glass or Granit or what ever panels on the rack that can weigh up to 6-800kg ( 12-1600 pounds ) And that was driving beside you all in the traffic. Classic...
@greekgods3399 14 күн бұрын
love it
@Knautschfriese 15 күн бұрын
I visit LARP and Medieval Events regularly as a LEather Worker. I often repair Shoes, Leather Belts and Pouches. Small Stuff, but the People I help are really grateful, and I never run out of Beer :-D
@tompalmer8049 7 күн бұрын
Do you charge by the hour for consultation time?
@5ivearrows 13 күн бұрын
We can all sleep better and feel completely safe about the fact that all of us are driving behind loads secured by welds and jury rigged quick fixes like this all the time.
@not_youngjustice3717 11 күн бұрын
23:29 work actually begins
@swenwesselink4500 14 күн бұрын
Dijkstra did alright welding aluminium but push it and that heating up is always better cos aluminium needs a lot of heat.
@wvrockcrusher 14 күн бұрын
Push your MIG welds, don't pull. You don't need to weave, but you can use a whip and pause on heavier alum. Use some pulse, enough gas to get a clean weld, and just play around with your machine to find what settings works the best for your situation.
@JohnBare747 15 күн бұрын
Those old weld beads shown at the end looked like aluminum turds! Turds of a weld for sure. Aaron did a great job fixing the mess that was that rack. pre-heating to get a better start is a secret mostly because people are too lazy to bother with it. Out of sight out of mind!
@seabreezecoffeeroasters7994 15 күн бұрын
Slightly Negative rake blade for the saws for Acrylic and or Aluminum is well worth the $$.
@smokeybeardco 15 күн бұрын
I’ve had some pretty horrible repair welding come in my shop to get fixed. One time an old cowboy brought in a piece off a crop sprayer to get fixed ( that he welded on I bet 4 times before) and it was by far the worst pigeon shit welding is ever seen. When I was done repairing it I asked him to bring his sprayer to fit the piece back on and I asked him to bring his welder as well…..he asked why he needed to bring his welding machine? …..I said “ cause I’m gonna run it the fuck over with my truck!!!!” He just laughed and has been a repeat customer for years haha. He doesn’t fix anything himself any more. 😅
@TayWhiteside 15 күн бұрын
amazing!!
@liferuinerTV 12 күн бұрын
As a welder/fabricator of 95% aluminum work, ripping aluminum on a table saw is still my least favorite past time
@yendoromega1 6 күн бұрын
you mentioned penetration but arent aluminum welds surface welds?
@lelandclayton5462 4 күн бұрын
Those welds won't last long. As soon as that truck hits a good bump it will flex and crack the welds. I would of used angle brackets, grade 8 bolts, washers and nylon locking nuts.
@fredmercury1314 6 күн бұрын
11:20 They're rivets. _Just drill them out and life the cage up on some blocks._ Rivets aren't expensive.
@zeemanjr 15 күн бұрын
JB Weld would've been better than those original welds if you wanna call them welds.
@frankconsidine5989 15 күн бұрын
I had a guy that brought a trailer in that was that bad. I had to charge for redoing of everything
@Shadow6a 15 күн бұрын
Y'all just jealous of those beads and rivets! 👀🤣🤣🤣🤣
@melgross 15 күн бұрын
I’ve never seen welds this bad. They just popped off when hit. I don’t know what to call them, calk maybe? I wonder if whoever made these even knew to weld with pure argon and possibly used 75/25?
@jondavidmcnabb 11 күн бұрын
You Gents need an air chisel!!! Also those look like poorly done aluminum brazing rod turds, not welds.
@flyingmaniac3827 3 күн бұрын
they make by metal, not just aluminum use them all the time to cut aluminum, but wood carbide work just as fine just don't push it to fast or ill grab and you will have a bad day. that's chit weld no doubt about it.
@PatriotPainter 14 күн бұрын
I don't think those were welds. I think someone tried using those aluminum brazing rods.
@lw8882 4 күн бұрын
So many fasteners the shit is starting to look like meccano.
@chrisduston9365 15 күн бұрын
Always push welding ali and increase gas flow.
@jimlarkin1400 15 күн бұрын
Carbide tipped wood blabe only
@ahdam82 4 күн бұрын
Drill the rivets down you’ll have that thing off in 10 minutes
@joshwelch8288 14 күн бұрын
Yes i did know :)
@Shadow6a 15 күн бұрын
Those old edges look like a cheap ass concrete screed. 🤷♂️
@joshwelch8288 14 күн бұрын
If its got slag, let it drag. It doesnt have slag.
@thebourbonengineer6903 12 күн бұрын
#Spike’sNewTherapistAaron 😱
@KevinCoding81 15 күн бұрын
poor aaron
@hlq2action310 15 күн бұрын
It had no welds, it had brazings.
@melgross 15 күн бұрын
Not even that. Razing sticks.
@fredmercury1314 6 күн бұрын
That doesn't look welded to me, it looks "brazed" with aluminum rods you get off Amazon. _Don't ask me how I know._
@sicstar 2 күн бұрын
Judging from the first few seconds that looks like somebody mixed JB-weld with siliconcarne :|
@LiftArcStudios 2 күн бұрын
I see your Ave reference;)
@sicstar 2 күн бұрын
@@LiftArcStudios :0 damn. I didn't even know he said that! lol That was a genuine shocked sicstar statement. ^^ And those "welds" really look ... unique ... worked as a machinist and I never ever saw anything remotely that horrible nor have I any idea how in the everlasting f they managed those... or had the audacity to ship those. Now I'm off trying to find where Ave dropped that line. Keep it up!
@Bennetts_Fabrication_Welding 10 күн бұрын
For the love of Valhalla, wear a damn respirator when welding aluminum. Your older self will thank you when you dont get lung cancer from welding
@Einimas 12 күн бұрын
I could try on purpose to do worse.
@jimlarkin1400 15 күн бұрын
yeah bad welds go look at the RV industry the frames on the trailers are questionable
@dhmetalworks8832 15 күн бұрын
These videos are really hard for me to watch. Three guys who don’t know how to weld aluminum spending forever setting up a machine from a manual then standing around talking shit about someone else’s work who is likely the customer that did the shitty work lol. Then they stand around forever again trying to decide how to go about the repair. Guys get to work and get it done. This is typical daily shit in a fab shop you don’t need to have a meeting of the minds on how to repair it
@derekchristofferson4244 15 күн бұрын
sorry
@gmacka6333 15 күн бұрын
You’re making me cringe. STOP dragging the wire. You need a decent push angle upwards of 20° forehand. The push combined with the gas will create a cleaning effect. Dragging or even having a neutral gun angle will put soot all over your finished weld
@jackcollins2344 15 күн бұрын
I would be shocked if either one of you guys reply to my question
@markvreeken 12 күн бұрын
Hmm been watching you for a while now generally like what you do But not impressed with the way you have bagged out the previous Fabricator. There is no need for that it doesn't add any value to be so disrespectful. After all it could have been the guys dead Father did that work couldn't it?. Very uncool in that regard guys. By all means inform and educate but don't do it at someone else's expense.
@jackcollins2344 15 күн бұрын
as you are cutting the person that welded this project could it been his first attempt ? i would like to see both of you guys first attempt welding this kind of material.
@LiftArcStudios 15 күн бұрын
If you watch to the end, we ended up talking to the guy who welded this together! He said he thought it was funny and took it on the chin, and indeed he was early in his welding career. As we mentioned, everyone has to start somewhere
@Kami8705 15 күн бұрын
You shouldn't be doing your first welds in something structural that has to hold weight on a moving vehicle. When you're learning, stick to decorative or at least low speed applications like tractor attachments that aren't going to cause huge issues when it fails. Also, all the rivets and bolts show they knew it wouldn't hold.
@jackcollins2344 15 күн бұрын
I did watch to the end, but I was thinking you guys should have maybe didn't beat the guy up so bad ... Sorry if I upset you guys... Just my opinion
@LiftArcStudios 15 күн бұрын
No worries at all! We had a few conversations on if we went too hard, but after talking to the guy we decided it was okay to post. I'm sure our first welds aren't anything pretty either
@jackcollins2344 15 күн бұрын
No problem and also thank you for your reply... I know my first welds were terrible as well. Take care
@jamierussell6051 8 күн бұрын
Looks like a good work environment. Spend all day working with your friends. Absolutely cool! WWG1WGA 🇺🇸 MACHINIST FOR TRUMP WWG1WGA 🇺🇸
@lasersbee 15 күн бұрын
8:17... That's not a Weld... It's badly done Glue or Epoxy.....😂
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