Toyota Prius Inverter Teardown!!! [Japanese amazing technology]

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DENKI OTAKU

DENKI OTAKU

2 жыл бұрын

I disassembled the third-generation Prius inverter that sold very well.
Many Japanese parts were used.
Twitter: / ichiken_make
★ Business inquiries: inquiry@ichiken-engineering.com
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music: Kevin MacLeod, The Big Beat 80's.

Пікірлер: 82
@davidhull2030
@davidhull2030 Жыл бұрын
This reminds me of one time taking ana anatomy class where we took apart a cat. We never got it working again 🙂. I suspect that is the same story here.
@alexanderhiller883
@alexanderhiller883 10 күн бұрын
I'm an electrical engineer that does this professionally. I must say that I love your videos and will share them with our junior engineers. I'd like a dozen more engineers like you!
@Skracken
@Skracken 10 ай бұрын
I can tell, this man is very proud of his country. :)
@waltherrathenau7716
@waltherrathenau7716 Ай бұрын
Thats a very clearly explained content. I am currently working AS Testing engineer for inverters by VW. What u have explained Made clear Sense to me and i really enjoyed IT.
@hullinstruments
@hullinstruments 2 жыл бұрын
Dude this was great…Thank you so much! I Subscribed to both of your channels. I found you by accident by searching for inverter teardowns. You remind me of the KZfaq channel “diode gone wild“. Both of you are very good at teaching and explaining things so clearly! This is literally one of the best explanations I’ve seen for electronics on KZfaq. I my own lab and do electronics repair as my full-time job. I focus mostly on component level board repair for industrial clients. Manufacturing machines, circuit boards that come out of robots and CNC machines… Stuff like that. I specialize in test equipment repair, Calibration, and other metrology tasks. But other types of electronics and equipment… I don’t understand very well. So I was curious and I’m so glad I found your video! Now I understand it much better
@Debraj1978
@Debraj1978 13 күн бұрын
Thank you so much for this video. I could never afford to tear apart one of these..
@ericrawson2909
@ericrawson2909 6 күн бұрын
I would think the resistor you said prevents discharge is, on the contrary, a bleeder resistor. Its function being to discharge the capacitor when power is removed, so preventing high voltage remaining for an extended time period.
@eugeneleroux1842
@eugeneleroux1842 Жыл бұрын
Thank you for a very informative and well presented run down. Well done.
@Kapalek84
@Kapalek84 11 күн бұрын
Super nice presentation. Thank you for making tbis video. Best regards!
@carlosfranchi5043
@carlosfranchi5043 2 жыл бұрын
Thank you for your explanation
@susiebenson
@susiebenson Жыл бұрын
I just received a postcard from Prius about problems with the2012-2017 Prius V Class Action Settlement. I like my Prius V and the money it has saved me in gas over the 2012 when it was purchased. After reading the post card, I wanted to look up what an IPM or inverter was. My dad worked on cars since he was 12 and was a mechanic up unto his passing in 2009. I like knowing about the parts of a car. Thank you for a very well made video and explanation of this detailed complex part.
@meassavuth4649
@meassavuth4649 Жыл бұрын
Thanks for your explaination
@manojlakpriya7454
@manojlakpriya7454 Жыл бұрын
great .Thank you so much.
@olandorobertson2510
@olandorobertson2510 Жыл бұрын
Great video bro
@edwardrolenc7012
@edwardrolenc7012 Жыл бұрын
Excellent! Thank you.
@obianujunwizu7143
@obianujunwizu7143 Жыл бұрын
Great Lecture, Thanks alot. Can you do a video, analysing the Boost chopper and the control circuit that maintains the output voltage in the 3rd/4th generation of the Prius. Would be interesting to watch this
@bbu3266
@bbu3266 10 ай бұрын
Brilliant . Very informative and useful information. Now I know more than most autoelectricians
@seshachary5580
@seshachary5580 7 ай бұрын
very educative. Thank you regards
@franzelfelix5493
@franzelfelix5493 2 жыл бұрын
Wow 😯 Thank you so much for all the detail knowledge that you shared with us , also thank you translator for taking the time to help with understand this great Tutorial. You guys are amazing!
@d2sfavs
@d2sfavs 10 күн бұрын
pretty neat how its made to handle all that power i bet similar to locomotives
@etgeneral3638
@etgeneral3638 3 ай бұрын
Wow 🤩 Thank U so much
@chiponvali5887
@chiponvali5887 2 ай бұрын
Thank you!
@louloubkk
@louloubkk 11 ай бұрын
Great video
@louloubkk
@louloubkk 11 ай бұрын
Superb video
@bellakorty1334
@bellakorty1334 Жыл бұрын
Very well done to do this in English thank you.
@muradali035
@muradali035 Жыл бұрын
good work
@keen2461
@keen2461 9 ай бұрын
Wow.....fascinating!!
@michaelbarnes96
@michaelbarnes96 10 ай бұрын
Absolutely love this video, just FYI because I am studying for my L3 ASE and watched your video to understand these components, I think you are mixing up terms. DC-DC Converter uses a step-down transformer to reduce high voltage DC power to low voltage DC power for 12 volt systems like headlights, blower motors and such, hence the "DC-DC Converter", terminology. The big coils are a seperate component called the "boost converter", due to this component inducing lower DC voltage to higher AC voltage to help the MG(Motor Generator's) required load from a smaller battery on HEV's vs PHEV & EV's. On that note, I also am trying to be an engineer so if I am incorrect on anything let me know, open to learning everywhere possible.
@steventaylor5283
@steventaylor5283 5 ай бұрын
THANKS FROM AUSTRALIA
@robertoguerra5375
@robertoguerra5375 Ай бұрын
Wow. That is an amazing inverter !! THANK YOU FOR THE VIDEO! I had expected that 90% of the space would be giant igbts or mosfets… but it is only a small portion Where does it connect to the electronic control unit?
@CeasarBergonia
@CeasarBergonia Жыл бұрын
Wow! Always wondered why there was two cooling system vs one cooling system. Never thought that the engine coolant may be too hot for the inverter. That’s smart….
@writm1821
@writm1821 Жыл бұрын
vraiment très intéressant. J'aurais aimé voir le schéma de principe général de l'inverter.
@brotherhood2020
@brotherhood2020 2 жыл бұрын
感謝しております
@zet0korp
@zet0korp Жыл бұрын
Weird english translation for the 136kOhm resistor that goes along with the capacitor. "resistor is there to halt any discharge from the capacitor" should have been "the resistor is there to bleed the capacitor from its remaining charge in order to avoid accidental electrocution when handled/installed/removed".
@wilsonri
@wilsonri Ай бұрын
Yeah, I got that too. But my 2024 corolla hybrid won't go. It left us on the side of the road 3 times so far waiting for a tow. The most recent Toyota mechanic noticed that a computer part, (maybe this exact one), is delivering 20 volts to the 12 battery. That can't be good.
@khaledzaitoun7321
@khaledzaitoun7321 Жыл бұрын
Beautiful ❤️👍
@aeonikus1
@aeonikus1 10 ай бұрын
Would be a really frcking awesome if that inverter could be modified to act as an audio amplifier :) I wonder how hard that would be? Perhaps class D with proper drivers? or hybrid amp with tubes, they like high voltage :)
@noseefood1943
@noseefood1943 10 ай бұрын
It’s unbelievable Prius only costs less than $30k
@wimschoenmakers5463
@wimschoenmakers5463 2 жыл бұрын
Interesting video. So now I now what inside the converter in my car. 👍
@embertrowbridge5629
@embertrowbridge5629 Жыл бұрын
Hello, I am using one of these to build an electric car in the US, I am wondering if you happen to have any of the boards that control the DC/DC converter around, I damaged mine and am trying to find new ones.
@jhonkhan8153
@jhonkhan8153 2 жыл бұрын
I'm subscribing thanks 😊 ☺
@dawi9118
@dawi9118 Жыл бұрын
Hi, I have a new Prius AWD 2022 with the inverter occupying the spare tire space at the rear compartment. I wonder if it's ok to shift this inverter to the left/right by modifying the foam supporting the base cargo booth. Anything that I should know for shifting this inverter so my tire donut can go in. Thank you.
@alfredogrossholz165
@alfredogrossholz165 2 жыл бұрын
Sei un grande
@jafinch78
@jafinch78 Жыл бұрын
I wonder what the optimal, and range of, waveforms are for the MG's? Thanks for sharing! Neat to see some are making use of these in other useful ways. I'd like to try making a welder and plasma cutter from as well as the H-bridge control for upgrading older generators to being better pure sine wave inverter designs. Such a waste crushing, cutting and remelting when all the time, resources, mass and energy made such beautiful works are science and engineering with plenty of math to inductively calculate the designs requirements and system holistically.
@jafinch78
@jafinch78 Жыл бұрын
Interesting compared to the more contained modules in the Gen2 design. Guessing for better temperature control and reducing costs paradigms of design thinking were used for the Gen3. I'm not an expert at this and more a novice. Really awesome and almost scary the EV desperate mentality of many compared to PHEV or HEV designs more logical implementation and approach.
@adelavalles6314
@adelavalles6314 Жыл бұрын
Dr.Yuu do you play piano?!....😂😂😂.
@ericrawson2909
@ericrawson2909 6 күн бұрын
I think you got the current transformer windings the wrong way round. The primary is thick, one turn to carry the measured current. The secondary is multiple turns and the current in it is reduced by the turns ratio. The secondary should connect to a very low ohms resistor, the voltage across which is proportional to the primary current. This voltage would then go to the control circuitry.
@ericrawson2909
@ericrawson2909 6 күн бұрын
Edit: Maybe it isn't a current transformer at all. You mention 12V, and maybe it is the transformer which is used on the output side of a switch mode power supply to generate the 12V DC supply. That makes more sense. Especially as a current transformer would not have a tapping point on the primary winding. In this case you did get primary and secondary the right way round.
@josephmcconnell7310
@josephmcconnell7310 Жыл бұрын
Thanks so much for this teardown video. It's really hard to find detailed content like this. I have to ask about something you said, due to a component that looks to me like something other than what you've described. Sorry, I have no experience in automotive electronics. Those two coils you pointed to around 6:30 and said were inductors in some kind of DC-DC voltage change, either step up or step down, looked to me more like this may be a transformer somewhere on the AC part of the inverter. Do you know? I'm very interested to find out. Is there a transformer somewhere downstream of the inverter and before an MG set? Do the buck or boost choppers just need very large inductors? If you have some sort of block diagram describing the function and power flow of the prius inverter that would be very interesting. I can't seem to find it. Not even the Haynes manual describes it.
@MTG_Music
@MTG_Music 5 ай бұрын
The Oak Ridge National Laboratory did an evaluation of the system here: info.ornl.gov/sites/publications/files/pub26762.pdf Additionally, you might be able to find info on this through the Weber Auto youtube channel.
@josephmcconnell7310
@josephmcconnell7310 5 ай бұрын
@@MTG_Music Wow! Thanks for this. I'll read through it and see what I can learn.
@stephenwalters9891
@stephenwalters9891 Ай бұрын
Can any of these components be repurposed? can those huge power transistors be repurposed for amplification? Audio or RF? G7VFY
@thongtran9321
@thongtran9321 8 ай бұрын
hello. I need to buy a inverter toyota prius you can tell where buy it. Thank alot
@campbellmorrison8540
@campbellmorrison8540 10 ай бұрын
Ouch you wouldn't want to have that fail, I'll bet its only available as a complete module
@dinithfernando4841
@dinithfernando4841 11 ай бұрын
What is the purpose of inductor
@louloubkk
@louloubkk 11 ай бұрын
I have a Toyota Prius 2011 .the igbt of the inverter is damaged. I want to order the part .do you know the part number ?
@RocRizzo
@RocRizzo Жыл бұрын
Not bad. Now give one to Big Clive, or Dave (EEVBLOG) Jones, so that they can do a REAL teardown and reverse engineer one.
@b1_ferg
@b1_ferg Жыл бұрын
This looks like an older Toyota inverter. The new ones, at least here in Canada, are thankfully smaller now. These are heavy pieces of equipment.
@RocRizzo
@RocRizzo Жыл бұрын
Third generation.
@abklhayy844
@abklhayy844 Жыл бұрын
Men who enginereed this were awesome
@alfaepsilon1
@alfaepsilon1 2 жыл бұрын
I hopened my broken Auris inverter G9200-47190 (equal to the one here presented) before looking to your video. I made your same mistake and failure to the capacitor!!!! :-) Good explanation yours !!
@hedgehogthesonic3181
@hedgehogthesonic3181 Жыл бұрын
What was the issue with your Toyota Auris inverter?
@alfaepsilon1
@alfaepsilon1 Жыл бұрын
@@hedgehogthesonic3181 the BJT transistor 220-600V were burned, completely black
@hedgehogthesonic3181
@hedgehogthesonic3181 Жыл бұрын
@@alfaepsilon1 Those are the pieces that are in that weird jelly substance?
@alfaepsilon1
@alfaepsilon1 Жыл бұрын
@@hedgehogthesonic3181 Yes, correct, the bigger ones
@hedgehogthesonic3181
@hedgehogthesonic3181 Жыл бұрын
@@alfaepsilon1 I see. And also what do you think that could have been the cause of these to burn out? a failed inverter water pump that caused these to overheat maybe?
@burakozc3079
@burakozc3079 10 ай бұрын
That isnot grease bro, it is thermal paste. Also it is like a big water cooler, nothing special. Imo you dont need two seperate cooling systems, you can just send the cold water to inverter than to the engine. The only fascinating thing i see here is high viscosity gel there. It looks yummy. 😁
@stevendegreef93
@stevendegreef93 10 күн бұрын
He knows it’s coolong paste. The translation is generated by google and the voice is synthetic. The man is Japanese. Lost in translation.
@greggie111
@greggie111 10 ай бұрын
So you blow one IGBT and you have to replace the whole converter???
@stevendegreef93
@stevendegreef93 10 күн бұрын
Of course.
@northstar5934
@northstar5934 5 ай бұрын
so its not serviceable??
@bikkiikun
@bikkiikun 10 ай бұрын
Thankt a lot for the video. Very informative. I do enjoy your content. Just one tip... get rid of whoever dubbed this video. The translation comes around rather cringy a times (especially the "y'all"). In the videos where you speak yourself, you come across as very professional. But it's clear, whoever does the voice-over has no clue about electronics and no motivation to do a good job. I personally think, just subtitles are more than sufficient. But if you still want a voice-over, get someone else. Your content is just too valuable to stain it with awkward voice-over.
@makesushi
@makesushi 6 күн бұрын
日本語動画ありますか?
@davenone7312
@davenone7312 Жыл бұрын
Damaged the unit because we did not do our homework or follow a manual. This guy is nothing more than a hacker guessing what to do and how anything works.
@syahriarariessaputra3014
@syahriarariessaputra3014 9 ай бұрын
I got a headache 😖
@modallas8034
@modallas8034 Жыл бұрын
If you're going to make a video with an audio, make sure there isn't another audio going at the same time👎👎👎
@mikebrayutube
@mikebrayutube 4 ай бұрын
Perhaps you didn't realize that you were hearing the original language along with the English translation.
@barinovalexey1115
@barinovalexey1115 Жыл бұрын
Так расс4азывает как будто что то сверхестественное случилось. Кстати приус страшная повозка ужас
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