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My 2018 Sherco 300 two stroke had close to 200 hours on it, and it was time for a top end rebuild. I grabbed a rebuild kit from Sherco a year or two ago in hopes of doing this earlier, but that just didn’t happen. Once we got the top end of the engine apart, we started to find some wear and tear from usage and neglect. What should have been a simple piston, rings, bearings, and gaskets swap out turned into a full blown power valve rebuild. After the power valve function was figured out, and the new parts came in, I was able to get the #twostroke back together.
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Huge thanks to Sherco of North Texas and @highlandcycles for their help during this rebuild. I started to get overwhelmed when I realized the power valve actuator was as broken as it was. Having an entire week off of work was also a huge help, as I didn’t feel pressure to have the Sherco back together as soon as possible.
If you have any lessons learned during your dirt bike maintenance, leave them in the comments so we can all get a little bit better.
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