Amazing Manufacturing process of Square steel pipe | mass production process of square pipe
Пікірлер: 92
@miketrissel549412 күн бұрын
I'm so glad that the antiquated, open geared, open pinch point junk we made in the 30's and scrapped in the early 70's to keep our insurance costs low, got a new home.
@StevenHaze8 күн бұрын
Where are you in the World? I am in Australia and thought pretty much the same thing! not to mention the inspection bench was a knee killer!
@FjHenderson5 күн бұрын
Yeah its stuff from the 20s and 30s. I ran a highfreq tube mill almost 25 years and it was from the 70s. It was updated, but the weld current came from a radio oscillator tube. Today it's all mosfets transistors that creates the highfreq current
@StevenHaze5 күн бұрын
@@FjHenderson Newcastle NSW Tubemakers Duragal mill 1994-2010, added inline gal tank and internal painting lances after inspection bench, was operator and later maintenance then off to Uni after that! It was a 2 inch mill, so 20*20 up 100*100 in the middle 50*50 at 100 metres per minute. yellow guards everywhere and a complete concrete jungle complete with a row of Gantry cranes that would be most costly, it was originally built after 1950 but tat mill had been up graded so many times it was completely different when I was there, I know it it still running
@wyeoarwyeknotnothing31076 күн бұрын
Just a sneaking suspicion based on a hunch that the product coming out of this place might not be of the absolute highest quality. Just guessing here.
@user-vp1sc7tt4m8 күн бұрын
The welder's eyes may not last long. I wish him the best.
@quietackshon3 күн бұрын
Glad to see the blind guy getting a job in where-ever-stan, helping the disabled is commendable. Also, I'd like to say "Noice one!" to three toed Trevor for try to move half a tone of steel by shoving it with his foot, top stuff.
@werner-de-jong13 күн бұрын
give the welding section some goggles. perhaps even fabricated from old CD's or something. Can't imagine having to work like that knowing if you get sick or injured it's probably game over... The process itself and the filming is outstanding imho.
@Pawel_Jozwik8 күн бұрын
Good that they have shoes. On some of the videos they work either barefoot or in flipflops
@SplashJohnКүн бұрын
For an American watching this, it's like going back 100 years in time, when human life was cheaper than machinery. I have a lot of compassion for men who must work in these conditions to feed their family.
@nj20339 күн бұрын
Top use of safety squints for the welding!
@WillemFick10 күн бұрын
Not safe, but nice to be able to see all the steps in the shaping process.
@armedfarm34299 күн бұрын
It was Kool as hell to see how we used to do it in 1930, I am amazed that these people can do such work in these conditions. I mean they get it done & you know it's cheap. No guards on the running belts or the pulleys, one slip & it's an arm or worse, puff! With all the crap cluttering up the place, you wonder how many accidents happen?
@nv149313 күн бұрын
Every one of these facilities always looks like a junkyard.
@lonniebrunner4838 күн бұрын
No safety regulations. I love how they are working with sheet metal and wearing sandles.😮😂
@JOHNHENRYHOLLIDAY-rl5mi2 күн бұрын
Nothing like Welding with your bare eyes.... thats a Real Man right there !
@tonyfield236015 күн бұрын
Bring your own PPE. This looks like one of those Safety Training videos. “First, let’s look at how NOT to do it . . .”
@Ersfeld_Claude_art11 күн бұрын
This is somewhere in Pakistan or Afghanistan. There is no money for safety standards like in Europe or the U.S..
@tonyfield236011 күн бұрын
This shop makes a product that sells. The cost of PPE is peanuts. The difference is the owners are not compelled by law to provide PPE and a safe workplace, so they don’t.
@joshuakarr-BibleMan10 күн бұрын
@@tonyfield2360 That's right, and they pass that savings on to the entire world.
@LeggaTim10 күн бұрын
@@joshuakarr-BibleManI’d gladly pay an extra cent for my car so that that guy doesn’t go blind in a few years
@joshuakarr-BibleMan10 күн бұрын
@@LeggaTim I'm absolutely not opposed to buying American if you can afford it. The ideal amount of safety though, is somewhere between those two extremes.
@interestedparty89424 күн бұрын
Welder has a blind future.
@kpizzlemynizzle922Күн бұрын
Good HARD working FOLKS! AMEN!!
@rogerfroud30010 күн бұрын
And then we wonder how they manage to make it cheaper than us in the West...
@davidquirk80978 күн бұрын
Lower energy costs start the ball rolling. India has subsidised, Coal fired, energy for a lot of manufacturing and excellent grants for renewables if used for production. A place a I was working at least year had all of the power requirements for one foundry and machine shop provided by a large Solar array on the roof. With lots of sunshine and regular cleaning (India is dusty) it works well. They run a five day, three shift system and export power on the down days. Quality wise they were good, the plant I was based at manufacturers all of the engine cylinder liners for Jaguar/Landrover. Labour costs don't play that big a part as the foundry and machine shops were highly automated.
@xFD2x9 күн бұрын
Please, do a factory visit at ASML next time.
@renatogomesfilho334613 күн бұрын
Bad steel, poorly forged, with marks from poor cooking
@rcpattaya23011 күн бұрын
Isn't that what we want? Cheap stuff? Big companies make more money? Shareholders happy?
@kahvac9 күн бұрын
@@rcpattaya230 We love cheap stuff ...Ship it !
@whiteknightcat9 күн бұрын
There is no forging involved in any of these processes.
@HarukiYamamoto8 күн бұрын
Where is the forging in this video?
@WebberAerialImaging8 күн бұрын
Roll forming of the steel is a form of forging, which is a manufacturing process involving the shaping of metal using localized compressive forces. That roll looks like crap and you may suspect integrity of anything produced by it.
@douggolde75825 күн бұрын
Please give that guy a welding hood.
@fredziffle19918 күн бұрын
No su h thing as square pipe, pipes are round section, square means it box section.
@whiteknightcat9 күн бұрын
I don't think I've ever seen somebody weld before with NO face or eye protection. Why do most of these "how it's made" videos take place in third world countries where human life and health is next to worthless?
@krl97473 күн бұрын
Skip to the 8 min. mark, you won't miss anything!
@d.jensen51536 күн бұрын
I liked this video! Thank you!
@DH-sw6vg7 күн бұрын
I guess they didn't wish to show any of their QC or SPC activities. Or any PPE. I'm a Mechanical Engineer and an Industrial Hygienist and *_BOTH_* of them are freakin' out.
@royderouin75108 күн бұрын
This is the highly efficient and modern Paper Clip factory
@Juzzy5208 күн бұрын
I was like….”thats round pipe!” Then the magic turned into square box section!!😵💫😵💫🍺💪💪👍
@RustyorBroken2 күн бұрын
These guys are not your average Pakistanis. They have gloves.
@andymanaus10778 күн бұрын
How many work-related fatalities did this factory have this week? Lost limbs? Crushed fingers? Falls? Damaged eyesight? Half the safety violations could be fixed within an hour if someone gave a damn. The other half could be fixed in a week with a little training and effort.
@bigredc2226 күн бұрын
I just looked up, Pakistan is only second to India in fatal workplace accidents, 44.2 deaths per 100,000. India has 116, the U.S. has 5.2. The average laborer in Pakistan makes $9.50 for a 12 hour day.
@andymanaus10776 күн бұрын
@@bigredc222 I've seen similar dangerous facilities in South East Asia. No one really seemed to care despite many issues being a trivial thing to fix. I believe a lot of it is a cultural fatalism. I've also been to factories in Indonesia where Western client companies demand proper safety equipment and processes. Worker safety, satisfaction and output is significantly higher in factories with enforced safe work practices. Client companies also pay for some safety iniatives and have inspectors to make sure safety is observed. If purchasing companies demanded such basics of their Pakistani and Indian suppliers before agreeing to buy from these factories, the worst of these issues would be fixed quick smart.
@poppajretired4109 күн бұрын
I know eye contacts are helpful, but I did not know welding contacts were a thing
@benl59092 күн бұрын
Ah ok, it was bring your ''loafers'' for work day, that make more sense now.....OSHA would have a field day over there
@everettcross72109 күн бұрын
With all the garbage and debris scattered around it's clear the employees do not take pride in their work. Would not trust the quality of the end product.
@ninjafpsАй бұрын
Alguém sabe dizer onde são localizadas estas fábricas ?
@lawrencemanning26 күн бұрын
The channel’s location is given as Pakistan.
@transistor7548 күн бұрын
just spend a fraction of your profit replacing Jandles for saftey Jandles.
@ironmonkey151210 күн бұрын
Anyone know how the seam is welded? It looked hot and molten, but how did they do that?
@kahvac9 күн бұрын
Electric welding rollers under pressure.
@dave_ecclectic11 күн бұрын
How did they ever manage to set up the factory in the first place? So little care for the building, machine and people.
@user-vp1sc7tt4m8 күн бұрын
Check out the other comments about old work environments. Modern safety mandates were developed over many years as a result of accidents in factories in the UK, France, Germany and the US and other countries. It's been a long process and countries without the mandates or means financially do what they need to do for now.
@dave_ecclectic8 күн бұрын
@@user-vp1sc7tt4m My comment was meant more for how someone set up a company then let it grind itself down into the dirt. Most of these videos show a brick floor, at least a solid floor, but they show no signs of having ever been swept. scrap is scattered around. Care of the workplace cost very little to no money. The machinery is just this side of junk and there is nearly no care for the workers safety. This does cost but requires some foresight. I had a machinery book dating from the 1910s that mentioned worker safety if for no other reason. because it cost the employer to replace an injured worker.
@robert_798310 күн бұрын
Steel fettuccine and cannelloni made the old fashioned way.🙊
@donames694112 күн бұрын
To all you that dont know every he strikes a weld he closes his eyes welders do it all the time
@nj20339 күн бұрын
For tacking something... Not for welding a seam
@Pawel_Jozwik8 күн бұрын
My stomach overturns seeing this mess.
@dgamble3514 күн бұрын
Be blind soon
@scottv.41407 күн бұрын
Thats his secret he already is.
@seamoreplant9 күн бұрын
If it’s round it’s pipe! If it’s square it’s tubing! How do they grease the open gears? Human bodies? The first thing of safety is NO loose clothing.
@geoffgeoff1433 күн бұрын
Incorrect. Pipe may have any profile.
@LeggaTim10 күн бұрын
What makes it not rust after all that water?
@whiteknightcat9 күн бұрын
Depends on the type of steel used. The heat of the processes drives off most of the water, but once cooled and with enough exposure, rust might begin to take hold on the finished tubes.
@edschultheis95377 күн бұрын
Structural steel like this, that is prone to rust, is usually shipped to the customer with a light film of grease/lubricant on the outside which mitigates rust. All of that is cleaned off with solvents prior to priming and painting or powder coating.
@duenge7 күн бұрын
No one sweeps?
@motowmotow8 күн бұрын
Oil can!
@tonys12027 күн бұрын
Must be where GM gets its frame steel from
@skitown114 күн бұрын
Most likely Ford
@olejrgenkiil67359 күн бұрын
junkyard making more junk to make junk
@merendell9 күн бұрын
Come with me, and you'll See, A World of OSHA violations.
@user-vp1sc7tt4m8 күн бұрын
Love the Willy Wonka Chocolate Factory reference! I immediately played the Oompa Lumpa tickety boo lyrics in my mind after reading your comment!
@joelfrend49947 күн бұрын
It's also a Diesel Creek reference
@charliemyres545010 күн бұрын
Bear in mind that most of these workers are probably slaves; ripped-off by the boss on every front.
@CJ-nt4cs8 күн бұрын
FF 7 min first half boring
@chryoko9 күн бұрын
This is a junk yard ? Disgusting.
@robertkattner19979 күн бұрын
What a dump. Don't they clean up anything? Must be in Pakistan.
@terryrack253414 күн бұрын
America must buy this to build aircraft carriers it is of such high quality.😆