Amazing Manufacturing process of Square steel pipe | mass production process of square pipe

  Рет қаралды 105,751

Unique vision skills

Unique vision skills

Ай бұрын

Amazing Manufacturing process of Square steel pipe | mass production process of square pipe

Пікірлер: 92
@miketrissel5494
@miketrissel5494 12 күн бұрын
I'm so glad that the antiquated, open geared, open pinch point junk we made in the 30's and scrapped in the early 70's to keep our insurance costs low, got a new home.
@StevenHaze
@StevenHaze 8 күн бұрын
Where are you in the World? I am in Australia and thought pretty much the same thing! not to mention the inspection bench was a knee killer!
@FjHenderson
@FjHenderson 5 күн бұрын
Yeah its stuff from the 20s and 30s. I ran a highfreq tube mill almost 25 years and it was from the 70s. It was updated, but the weld current came from a radio oscillator tube. Today it's all mosfets transistors that creates the highfreq current
@StevenHaze
@StevenHaze 5 күн бұрын
@@FjHenderson Newcastle NSW Tubemakers Duragal mill 1994-2010, added inline gal tank and internal painting lances after inspection bench, was operator and later maintenance then off to Uni after that! It was a 2 inch mill, so 20*20 up 100*100 in the middle 50*50 at 100 metres per minute. yellow guards everywhere and a complete concrete jungle complete with a row of Gantry cranes that would be most costly, it was originally built after 1950 but tat mill had been up graded so many times it was completely different when I was there, I know it it still running
@wyeoarwyeknotnothing3107
@wyeoarwyeknotnothing3107 6 күн бұрын
Just a sneaking suspicion based on a hunch that the product coming out of this place might not be of the absolute highest quality. Just guessing here.
@user-vp1sc7tt4m
@user-vp1sc7tt4m 8 күн бұрын
The welder's eyes may not last long. I wish him the best.
@quietackshon
@quietackshon 3 күн бұрын
Glad to see the blind guy getting a job in where-ever-stan, helping the disabled is commendable. Also, I'd like to say "Noice one!" to three toed Trevor for try to move half a tone of steel by shoving it with his foot, top stuff.
@werner-de-jong
@werner-de-jong 13 күн бұрын
give the welding section some goggles. perhaps even fabricated from old CD's or something. Can't imagine having to work like that knowing if you get sick or injured it's probably game over... The process itself and the filming is outstanding imho.
@Pawel_Jozwik
@Pawel_Jozwik 8 күн бұрын
Good that they have shoes. On some of the videos they work either barefoot or in flipflops
@SplashJohn
@SplashJohn Күн бұрын
For an American watching this, it's like going back 100 years in time, when human life was cheaper than machinery. I have a lot of compassion for men who must work in these conditions to feed their family.
@nj2033
@nj2033 9 күн бұрын
Top use of safety squints for the welding!
@WillemFick
@WillemFick 10 күн бұрын
Not safe, but nice to be able to see all the steps in the shaping process.
@armedfarm3429
@armedfarm3429 9 күн бұрын
It was Kool as hell to see how we used to do it in 1930, I am amazed that these people can do such work in these conditions. I mean they get it done & you know it's cheap. No guards on the running belts or the pulleys, one slip & it's an arm or worse, puff! With all the crap cluttering up the place, you wonder how many accidents happen?
@nv1493
@nv1493 13 күн бұрын
Every one of these facilities always looks like a junkyard.
@lonniebrunner483
@lonniebrunner483 8 күн бұрын
No safety regulations. I love how they are working with sheet metal and wearing sandles.😮😂
@JOHNHENRYHOLLIDAY-rl5mi
@JOHNHENRYHOLLIDAY-rl5mi 2 күн бұрын
Nothing like Welding with your bare eyes.... thats a Real Man right there !
@tonyfield2360
@tonyfield2360 15 күн бұрын
Bring your own PPE. This looks like one of those Safety Training videos. “First, let’s look at how NOT to do it . . .”
@Ersfeld_Claude_art
@Ersfeld_Claude_art 11 күн бұрын
This is somewhere in Pakistan or Afghanistan. There is no money for safety standards like in Europe or the U.S..
@tonyfield2360
@tonyfield2360 11 күн бұрын
This shop makes a product that sells. The cost of PPE is peanuts. The difference is the owners are not compelled by law to provide PPE and a safe workplace, so they don’t.
@joshuakarr-BibleMan
@joshuakarr-BibleMan 10 күн бұрын
​@@tonyfield2360 That's right, and they pass that savings on to the entire world.
@LeggaTim
@LeggaTim 10 күн бұрын
@@joshuakarr-BibleManI’d gladly pay an extra cent for my car so that that guy doesn’t go blind in a few years
@joshuakarr-BibleMan
@joshuakarr-BibleMan 10 күн бұрын
@@LeggaTim I'm absolutely not opposed to buying American if you can afford it. The ideal amount of safety though, is somewhere between those two extremes.
@interestedparty8942
@interestedparty8942 4 күн бұрын
Welder has a blind future.
@kpizzlemynizzle922
@kpizzlemynizzle922 Күн бұрын
Good HARD working FOLKS! AMEN!!
@rogerfroud300
@rogerfroud300 10 күн бұрын
And then we wonder how they manage to make it cheaper than us in the West...
@davidquirk8097
@davidquirk8097 8 күн бұрын
Lower energy costs start the ball rolling. India has subsidised, Coal fired, energy for a lot of manufacturing and excellent grants for renewables if used for production. A place a I was working at least year had all of the power requirements for one foundry and machine shop provided by a large Solar array on the roof. With lots of sunshine and regular cleaning (India is dusty) it works well. They run a five day, three shift system and export power on the down days. Quality wise they were good, the plant I was based at manufacturers all of the engine cylinder liners for Jaguar/Landrover. Labour costs don't play that big a part as the foundry and machine shops were highly automated.
@xFD2x
@xFD2x 9 күн бұрын
Please, do a factory visit at ASML next time.
@renatogomesfilho3346
@renatogomesfilho3346 13 күн бұрын
Bad steel, poorly forged, with marks from poor cooking
@rcpattaya230
@rcpattaya230 11 күн бұрын
Isn't that what we want? Cheap stuff? Big companies make more money? Shareholders happy?
@kahvac
@kahvac 9 күн бұрын
@@rcpattaya230 We love cheap stuff ...Ship it !
@whiteknightcat
@whiteknightcat 9 күн бұрын
There is no forging involved in any of these processes.
@HarukiYamamoto
@HarukiYamamoto 8 күн бұрын
Where is the forging in this video?
@WebberAerialImaging
@WebberAerialImaging 8 күн бұрын
Roll forming of the steel is a form of forging, which is a manufacturing process involving the shaping of metal using localized compressive forces. That roll looks like crap and you may suspect integrity of anything produced by it.
@douggolde7582
@douggolde7582 5 күн бұрын
Please give that guy a welding hood.
@fredziffle1991
@fredziffle1991 8 күн бұрын
No su h thing as square pipe, pipes are round section, square means it box section.
@whiteknightcat
@whiteknightcat 9 күн бұрын
I don't think I've ever seen somebody weld before with NO face or eye protection. Why do most of these "how it's made" videos take place in third world countries where human life and health is next to worthless?
@krl9747
@krl9747 3 күн бұрын
Skip to the 8 min. mark, you won't miss anything!
@d.jensen5153
@d.jensen5153 6 күн бұрын
I liked this video! Thank you!
@DH-sw6vg
@DH-sw6vg 7 күн бұрын
I guess they didn't wish to show any of their QC or SPC activities. Or any PPE. I'm a Mechanical Engineer and an Industrial Hygienist and *_BOTH_* of them are freakin' out.
@royderouin7510
@royderouin7510 8 күн бұрын
This is the highly efficient and modern Paper Clip factory
@Juzzy520
@Juzzy520 8 күн бұрын
I was like….”thats round pipe!” Then the magic turned into square box section!!😵‍💫😵‍💫🍺💪💪👍
@RustyorBroken
@RustyorBroken 2 күн бұрын
These guys are not your average Pakistanis. They have gloves.
@andymanaus1077
@andymanaus1077 8 күн бұрын
How many work-related fatalities did this factory have this week? Lost limbs? Crushed fingers? Falls? Damaged eyesight? Half the safety violations could be fixed within an hour if someone gave a damn. The other half could be fixed in a week with a little training and effort.
@bigredc222
@bigredc222 6 күн бұрын
I just looked up, Pakistan is only second to India in fatal workplace accidents, 44.2 deaths per 100,000. India has 116, the U.S. has 5.2. The average laborer in Pakistan makes $9.50 for a 12 hour day.
@andymanaus1077
@andymanaus1077 6 күн бұрын
​@@bigredc222 I've seen similar dangerous facilities in South East Asia. No one really seemed to care despite many issues being a trivial thing to fix. I believe a lot of it is a cultural fatalism. I've also been to factories in Indonesia where Western client companies demand proper safety equipment and processes. Worker safety, satisfaction and output is significantly higher in factories with enforced safe work practices. Client companies also pay for some safety iniatives and have inspectors to make sure safety is observed. If purchasing companies demanded such basics of their Pakistani and Indian suppliers before agreeing to buy from these factories, the worst of these issues would be fixed quick smart.
@poppajretired410
@poppajretired410 9 күн бұрын
I know eye contacts are helpful, but I did not know welding contacts were a thing
@benl5909
@benl5909 2 күн бұрын
Ah ok, it was bring your ''loafers'' for work day, that make more sense now.....OSHA would have a field day over there
@everettcross7210
@everettcross7210 9 күн бұрын
With all the garbage and debris scattered around it's clear the employees do not take pride in their work. Would not trust the quality of the end product.
@ninjafps
@ninjafps Ай бұрын
Alguém sabe dizer onde são localizadas estas fábricas ?
@lawrencemanning
@lawrencemanning 26 күн бұрын
The channel’s location is given as Pakistan.
@transistor754
@transistor754 8 күн бұрын
just spend a fraction of your profit replacing Jandles for saftey Jandles.
@ironmonkey1512
@ironmonkey1512 10 күн бұрын
Anyone know how the seam is welded? It looked hot and molten, but how did they do that?
@kahvac
@kahvac 9 күн бұрын
Electric welding rollers under pressure.
@dave_ecclectic
@dave_ecclectic 11 күн бұрын
How did they ever manage to set up the factory in the first place? So little care for the building, machine and people.
@user-vp1sc7tt4m
@user-vp1sc7tt4m 8 күн бұрын
Check out the other comments about old work environments. Modern safety mandates were developed over many years as a result of accidents in factories in the UK, France, Germany and the US and other countries. It's been a long process and countries without the mandates or means financially do what they need to do for now.
@dave_ecclectic
@dave_ecclectic 8 күн бұрын
@@user-vp1sc7tt4m My comment was meant more for how someone set up a company then let it grind itself down into the dirt. Most of these videos show a brick floor, at least a solid floor, but they show no signs of having ever been swept. scrap is scattered around. Care of the workplace cost very little to no money. The machinery is just this side of junk and there is nearly no care for the workers safety. This does cost but requires some foresight. I had a machinery book dating from the 1910s that mentioned worker safety if for no other reason. because it cost the employer to replace an injured worker.
@robert_7983
@robert_7983 10 күн бұрын
Steel fettuccine and cannelloni made the old fashioned way.🙊
@donames6941
@donames6941 12 күн бұрын
To all you that dont know every he strikes a weld he closes his eyes welders do it all the time
@nj2033
@nj2033 9 күн бұрын
For tacking something... Not for welding a seam
@Pawel_Jozwik
@Pawel_Jozwik 8 күн бұрын
My stomach overturns seeing this mess.
@dgamble35
@dgamble35 14 күн бұрын
Be blind soon
@scottv.4140
@scottv.4140 7 күн бұрын
Thats his secret he already is.
@seamoreplant
@seamoreplant 9 күн бұрын
If it’s round it’s pipe! If it’s square it’s tubing! How do they grease the open gears? Human bodies? The first thing of safety is NO loose clothing.
@geoffgeoff143
@geoffgeoff143 3 күн бұрын
Incorrect. Pipe may have any profile.
@LeggaTim
@LeggaTim 10 күн бұрын
What makes it not rust after all that water?
@whiteknightcat
@whiteknightcat 9 күн бұрын
Depends on the type of steel used. The heat of the processes drives off most of the water, but once cooled and with enough exposure, rust might begin to take hold on the finished tubes.
@edschultheis9537
@edschultheis9537 7 күн бұрын
Structural steel like this, that is prone to rust, is usually shipped to the customer with a light film of grease/lubricant on the outside which mitigates rust. All of that is cleaned off with solvents prior to priming and painting or powder coating.
@duenge
@duenge 7 күн бұрын
No one sweeps?
@motowmotow
@motowmotow 8 күн бұрын
Oil can!
@tonys1202
@tonys1202 7 күн бұрын
Must be where GM gets its frame steel from
@skitown11
@skitown11 4 күн бұрын
Most likely Ford
@olejrgenkiil6735
@olejrgenkiil6735 9 күн бұрын
junkyard making more junk to make junk
@merendell
@merendell 9 күн бұрын
Come with me, and you'll See, A World of OSHA violations.
@user-vp1sc7tt4m
@user-vp1sc7tt4m 8 күн бұрын
Love the Willy Wonka Chocolate Factory reference! I immediately played the Oompa Lumpa tickety boo lyrics in my mind after reading your comment!
@joelfrend4994
@joelfrend4994 7 күн бұрын
It's also a Diesel Creek reference
@charliemyres5450
@charliemyres5450 10 күн бұрын
Bear in mind that most of these workers are probably slaves; ripped-off by the boss on every front.
@CJ-nt4cs
@CJ-nt4cs 8 күн бұрын
FF 7 min first half boring
@chryoko
@chryoko 9 күн бұрын
This is a junk yard ? Disgusting.
@robertkattner1997
@robertkattner1997 9 күн бұрын
What a dump. Don't they clean up anything? Must be in Pakistan.
@terryrack2534
@terryrack2534 14 күн бұрын
America must buy this to build aircraft carriers it is of such high quality.😆
process of making super-large hex nuts and bolts. Korean metal factory
18:09
Why You Should Always Help Others ❤️
00:40
Alan Chikin Chow
Рет қаралды 114 МЛН
Each found a feeling.#Short #Officer Rabbit #angel
00:17
兔子警官
Рет қаралды 8 МЛН
OMG🤪 #tiktok #shorts #potapova_blog
00:50
Potapova_blog
Рет қаралды 4,8 МЛН
Final muy inesperado 🥹
00:48
Juan De Dios Pantoja
Рет қаралды 14 МЛН
disc rotor brake manufacturing// Complete manufacturing process
20:18
Just Heat Up The Motorcycle Chains And The Knife Is Almost Ready!
12:57
Knives Project
Рет қаралды 3,2 МЛН
Incredible Process Of Making Pressure Cooker  From Soda Canes Recycling
17:41
große Fähigkeiten
Рет қаралды 2,6 МЛН
Incredible Process Of Making Lathe Machine
57:29
Manufacturing skills
Рет қаралды 758 М.
Komatsu 830E tyre Repairing|| Repairing A Huge Old Tire Sidewall
21:36
Extra Technology Skills
Рет қаралды 1,1 МЛН
Why You Should Always Help Others ❤️
00:40
Alan Chikin Chow
Рет қаралды 114 МЛН