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Vacuum Insulated Panel Testing at CCHRC

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ColdClimateHousing

ColdClimateHousing

6 жыл бұрын

The Cold Climate Housing Research Center tested vacuum insulated panels at its testing lab in Fairbanks, Alaska to look at potential wall assemblies for the super-insulated product. Check out more on our website at cchrc.org/vacuum-insulated-pan...

Пікірлер: 51
@59seank
@59seank 6 жыл бұрын
I would like to know more about these panels -- cost, installation details, sizes, warranty and most importantly price. Thanks for all the great videos from the CCHRC.
@JK360noscope
@JK360noscope 4 жыл бұрын
Gl;hf
@ColdClimateHousing
@ColdClimateHousing 6 жыл бұрын
More info on VIPs here: www.cchrc.org/sites/default/files/docs/Vacuum_Insulated_Panels_0.pdf This was a prototype product that is not commercially available yet. Purpose of testing is to help manufacturers move in that direction!
@robertchristensen5251
@robertchristensen5251 Жыл бұрын
With these types of panels, it’s best to cut a 1 inch slot in the middle of 2x6 studs than to go up against the inside/outside. That way they have more than 2 inches both sides to keep from getting nailed through.
@hell_pike9150
@hell_pike9150 2 жыл бұрын
I'm curious to know how long they last before they need to be replaced
@ubacow7109
@ubacow7109 Жыл бұрын
The biggest concern is how likely they will be in getting punctured by a contractor in the field by like a screw or nail. Even if the benefits are high the fact that its going into home construction makes it extemely likely to be damaged in use.
@jonah-insulationinnovation8138
@jonah-insulationinnovation8138 3 жыл бұрын
VIPs have been sold for a decade. (Kingspan's Optim-R since 2012, OCI's Enervac since 2012 (sold over a million units), Firestone's __, and Panasonic's __. Did I miss any?) When will VIPs be financially justifiable / competitively-priced for standard residential applications - cathedral ceilings / flat ceilings / walls / floors? What would need to happen for them to achieve that price point? Is it just a choice by manufacturers to sell high-price low-volume? Could manufacturers choose low-price high-volume and make more profit? They require extra care and understanding, but could they not be sold in big box stores?
@Robert-zx2df
@Robert-zx2df 2 жыл бұрын
They seem pretty easy to make
@zeroumashi2947
@zeroumashi2947 2 жыл бұрын
@@Robert-zx2df that's because they are easy to make for the most part. 1.grab oversized foil sheet. 2. add packing/filler material then place another foil sheet over the top. 3.fold foil edges together over two times. 4. add double sided adhesive strips to one side of panel. 5. peel non stick backing off double sided adhesive, fold foil over sticky side of panel. 6. add more foil and double sided adhesive to add structural integrity around the edges and corners. 7. cut small hole in panel, then attach hose and evacuate air. 8. cut a square of adhesive backed foil then place over hole without losing vacuum. The last step would be easy to cover if the hole was a sports ball needle sized hole, problem is commercial panels use a 3/4 to 1 inch hole.
@justinw1765
@justinw1765 Жыл бұрын
@@zeroumashi2947 It is a little more involved. Most plastics (and adhesives) are gas permeable and also off gas. Typically there are multiple layers of both plastic (PET/polyester is a common one) and aluminum foil to try to reduce gas and moisture transfer as much as is possible. Then, these usually have Getters and desiccants in them to absorb/adsorb gases and moisture. This is to help the VIP last as long as possible. Even with all these tricks--a lot of them are rated at full insulation capacity for something like 10 to 20 years depending. They tend to be fragile, as the video mentions.
@zeroumashi2947
@zeroumashi2947 Жыл бұрын
yes, i'm well aware that the adhesive isn't regular double sided tape. It's most likely one of the commercial 3m vhb formulas, they have so many varieties with different properties. As for casing sometimes mylar is used. even stainless steel is also used to further reduce permeance. They tend to be fragile because they make them with really thin material and haven't bothered to change how they're made. I was researching about it long before i commented 2 months ago. There wouldn't be a need for getters if the panels were prefilled with an high r value inert gas and then evacuated, or if assembled inside a vacuum. I have an idea for an improved vacuum insulation panel that will keep it's r value if punctured. I just don't have access to the tools to build it, the materials i can get.
@JonathonNeville
@JonathonNeville Жыл бұрын
@@zeroumashi2947 - what would you need to test your idea - or at least get feedback on the idea? Is your idea different from what you already laid out? Thanks
@Darkyahweh
@Darkyahweh 5 жыл бұрын
Can they be made in different sizes? I'm looking for a cleaner material such as this to remove the attic insulation, i want to make everything easier by making it cleaner and taking less space, while leaving gaps between some boards for easier wiring practices and where i do put it, i can put sound proof material with it to silence the room.
@justinw1765
@justinw1765 Жыл бұрын
Industry can probably make them in different sizes, but I'm also trying to develop a DIY version, and I'm limited to 16" wide because of the equipment I am using.
@nathanielhulle9777
@nathanielhulle9777 Жыл бұрын
@@justinw1765 How did this go? I'm trying to develop a DIY version as well and am not having much success...Did you get one to work??
@BAGINAZARD
@BAGINAZARD 4 жыл бұрын
1:19 *Looks like there is a big gash in the one right behind her.*
@ajtxander
@ajtxander 6 жыл бұрын
Where can I learn more about these panels?
@Jay_in_Japan
@Jay_in_Japan Жыл бұрын
Google
@slimanus8m
@slimanus8m 9 ай бұрын
But did you figure out how to work with them?
@majid_us
@majid_us 6 жыл бұрын
Would you get the same effect from a double pane window if you vacuum the air out?
@2awesome292
@2awesome292 5 жыл бұрын
If the glass didn't break and was perfectly sealed, then yes if you exclude the obvious light going through the window. Units that actually exist have to use spacers so the glass doesn't collapse and have an R value of like 14 per inch maybe?
@cwehbe
@cwehbe 5 жыл бұрын
Yes and no! You will insulate from convection and conduction, but radiation will not change. Radiation tends to e the highest way heat loss occurs through windows. The way to combat radiation is through Low-E coatings that are used.
@FrancisCWolfe
@FrancisCWolfe 2 жыл бұрын
Yes, this does exist and is getting fairly mainstream now. There are 3 main brands: NSG Spacia, Landvac and Fineo.
@justinw1765
@justinw1765 Жыл бұрын
You need to use high quality, thick/durable glass. I've tried using the super cheap, thin stuff from Lowes/Home Depot, and it is far too fragile and weak, even with supports (bamboo columns in the middle). Then the material of the window frame has to be gas impermeable. You can't use wood or regular plastic alone for example, because these are far too gas permeable. You can put aluminum tape on the inside and outside though, or use specialized epoxies rated for vacuum use. But as folks mentioned below, you still have to deal with radiation transfer via IR. As mentioned, specialized coatings help with that. Some coatings allow the glass to transmit heat via the Sun, but block/reflect regular heat (from within the house, our bodies, etc This is because they are at different wavelength ranges). Others reflect both. If you're building a more passively heated home, say by having large windows on the south side, you obviously want to go with the first type of coating (that transmits solar heat), but in the rest of the house, you want to block/reflect both to help keep it cooler in the warmer months.
@Robert-zx2df
@Robert-zx2df Жыл бұрын
@@justinw1765 have you tried making your own ?
@glennfisher8246
@glennfisher8246 3 жыл бұрын
Where can I get these panels where can I talk to talk to somebody about these panels
@survivalishardstaystorng
@survivalishardstaystorng 2 жыл бұрын
I'm trying to find a company that I found three years ago pretty much when you posted this video they make vacuum wall insulation panels for floors ceilings and walls and the ones for floors and ceilings actually have rigidity you can walk on them you could put heavy pool tables on them they will not break if anybody here knows of that company I've been searching on Google just for about 5 minutes now I'm sure eventually I'll find it but yeah hit me up on here thank you
@nathanielhulle9777
@nathanielhulle9777 Жыл бұрын
Did you ever find the name of the company?? I'm wanting to use VIPs for a tiny house on wheels build but the tech isn't quite there yet from what I've seen
@wesleybarlow8870
@wesleybarlow8870 Жыл бұрын
Imagine living in Antarctica and then you accidentally puncture your insulation lmao
@kellymoses8566
@kellymoses8566 11 күн бұрын
The government should subsidize VIPs to price parity with regular insulation. Every house could have R60 or R120 walls.
@freightshayker
@freightshayker 5 жыл бұрын
Absolutely amazing ! Congrats to all who are developing this new panel ... Wow ! Peace of Lord Jesus upon you and yours.
@__Andrew_
@__Andrew_ Жыл бұрын
Audio: how about a game changer in Audio quality by placing a microphone vaguely close to the lady rather than the deconstruction work?
@maximummarklee
@maximummarklee 6 жыл бұрын
This video left me wanting too far down the rabbit hole without a clue, with no description or basic principles of the "vacuum wall" construction method mentioned that is the foundation of this approach. Why the tease? Couldn't you at least rationalize the click-through with a bit of substance?
@johnmacward
@johnmacward 3 жыл бұрын
I'm so confused by the technology... I thought air is a wonderful insulator and hence the presence of air is a good thing. Hence most insulations are designed to be loose and allow the formation of air bubbles/gaps to allow air to be present and insulate from hot / cold, however in this case air is very much taken away... Can someone explain ?
@dumyjobby
@dumyjobby 3 жыл бұрын
the denser a material is it better conducts energy because the molecules are closer to one another and they spread energy by mooving and the denser more closely packed materials transport energy faster, materials that have low density are worse at transporting heat and the materials that use many pockes of air inside them essetially become less dense, so if you remove as much air you get less molecules and the lower you can get the better the insulation is, for example insulated bottles have a vacuum so that heat cant move thru because there is not much to move thru. I hope i've been clear
@SlyNine
@SlyNine 3 жыл бұрын
Not so much about being a good insulator more about being a poor conductor
@billsmith5109
@billsmith5109 2 жыл бұрын
The vacuum works just like the vacuum in your thermos, except… the rigidity to maintain a volume of vacuum in your thermos is the exterior metal and interior stainless steel. The Mylar doesn’t have any strength to maintain a volume of vacuum so it presses the rigid fiberglass.
@justinw1765
@justinw1765 Жыл бұрын
Air is a good insulator, but relatively nothing (aka vacuum) is even better, because there are far less atoms/molecules to transfer/exchange heat energy via conduction and convection. Vacuum can allow energy/heat transfer via IR aka a form of light, which travels like a wave, vs the particle travel via conduction and convection. But Vacuum insulation panels usually deal with that by using reflective, shiny aluminum which reflects IR energy (somewhat like a mirror reflects visible light). Conduction, convection, and radiation (IR light waves) are the ways that energy gets transferred from one thing or space to another. Vacuum insulation with IR reflection, effectively mostly shuts down most of that transfer. But not completely, because you still have matter inside that is providing a path of conduction--in this case the fiberglass fibers. These get squished and even more dense during the evacuating process. The most efficient vacuum is when you have nothing between two different structural surfaces, like in an vacuum insulated thermos. Vacuum insulated thermos's though, can get away with that, because the gap is fairly small, the material (steel) combined with the specific shape (cylindrical), is very strong. It is much, much harder to do this with a vacuum insulation panel, which is why almost all of them use some kind of core-spacing-structural material in the middle (either fiberlgass batts, pressed fumed silica, perlite, wood fibers, etc). Then in vacuum insulation panels, there are other issues. Most plastics (especially most of the less expensive ones) are both gas and water vapor permeable and off gassing--especially under vacuum conditions. If you only used plastic alone, eventually the vacuum would be compromised. They have to use aluminum layers with the plastic layers, to really slow all that down, because Al is not permeable and not off gassing in nature. They also put packets of substances in the VIP's to absorb and/or adsorb gases (from the plastic) and water vapor--thus also extending the usable life of the VIP.
@cwehbe
@cwehbe 5 жыл бұрын
These vacuum panels are not anything new. They've been around for many years. They are not a good medium to insulate with, since the vacuum inside them tends to dissipate with time and as years go on, R value will tend to become very low. Not to mention, if there is even the slightest trauma, like a nail in the wall when hanging a picture, or doing anything around the house... and you'll need to break up the wall and replace panels. This is the reason why they never became popular. The new candidate for better insulation would be Aerogels which can achieve R-20 per inch and is as robust as fiberglass or stonewool bats.
@ThePretzelHead
@ThePretzelHead 5 жыл бұрын
bluesky it's a path, not a destination. Have to think how a challenge can become an innovation
@parker469a
@parker469a 4 жыл бұрын
@Salvatore Guidone And there's absolutely no way to make them more sturdy and use something other than glue or use a glue that lasts longer? Maybe make it so they are connected and can be re-vacuumed with a "pipe"(or whatever the best material/system would be) network or however that would be fixed? I get the way it's implemented currently is bad but there could always be a way around problems that aren't as much as a hassle as the current method. Even if it requires an on-site production of an entire 300 foot wall. A mobile production line on two or three flat beds for a few days.
@MikeTrieu
@MikeTrieu 3 жыл бұрын
@Salvatore Guidone What "glue" are you referring to? AFAIK, VIPs are ultrasonically welded.
@justinw1765
@justinw1765 Жыл бұрын
A very high quality/well constructed VIP can last up to around 50 years. Decent quality ones last up to around 25 years. Lower quality ones can be compromised within about 10 years. And no, the R value doesn't become very low, because most of these are already using conventional insulation inside them, like fibgerlass, fumed silica, foam, perlite, etc. So, it just goes back to normal with air for their thickness (exception would be the foam ones, since foam typically degrades insulation value wise, over time anyways). But yes, they are indeed fragile--especially as far as puncture goes. I think there are some companies that make them more robust, but of course, you will pay for that. You could make your own plywood boxes or the like to protect more fragile ones, but plywood now a days isn't exactly cheap either. Plasticized aerogels (typically with made with polyimide plastic) are indeed exciting, but still *hella expensive,* and I don't see any dramatic price drops anytime soon. One, the supply is just not there yet, the base materials (like the polyimide) are expensive themselves), and the market isn't there yet. Did I say hella? I meant, *expensive AF.* You would have to be rather wealthy to insulate your home with plasticized aerogel. I think the next best market for this material, is for like thin, lightweight, smallish camp mats for more serious backpackers. A thin layer of this, combined with a regular air mattress will provide you a lot of insulation, at low weight. But it is still too expensive for even this market. Maybe even for the yuppy Patagonia crowd. So the cool thing about VIP's, is that if you're smart and resourceful enough, you can make decent quality ones at home for relatively low cost (minus the specialized equipment to pull vacuums). Most of the materials involved are relatively inexpensive to downright cheap. It is the specialized processes that you are more so paying for commercial-market wise.
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