Was I Wrong About Dry Pour? 🤔 (testing four weeks after pour)

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Appalachian Wood

Appalachian Wood

Жыл бұрын

A lot of folks have commented on my last two videos saying that I didn't use enough water and/or didn't wait long enough to test my dry pour concrete pier.
Piece from the layered dry pour experiment have been lying on the ground out in the rain for the past three weeks. (See that video here: • Can you Layer Dry Pour... ) I decided to crack one open to see if I was wrong about try pour. Let's see.

Пікірлер: 31
@aytviewer2421
@aytviewer2421 Жыл бұрын
I did a 3' x 7' pad for the steps up to my wife's She Shed using dry pour. The depth was about 4 inches and I put a metal mesh about halfway through. I poured a few bags at a time and used a garden rake (not a leaf rake) to mix it in as I went. I also tamped down the ground before pouring any concrete, and tamped it all down solid at about 2" before placing the mesh and poured in the rest of the bags. As I built up the layers to the top of the wood forms, I kept tamping down the concrete especially along the edges to make sure I had no air pockets. I screeted the entire top multiple times to drive 99%+ of the rocks down into the concrete. I then used a light broom to lightly brush the top to smooth out the look. I did use a curved concrete towel to round over the edges on the three sides not up against the shed. That last part was a pain and though it turned out nice --I do not recommend it for the trouble it takes to make it look decent. In the end though, It has turned out pretty good. I did have one issue. After I did my second misting of water, we had a heavy unexpected downpour of rain (I'm in Florida). A few areas on top ended up pitted including a bout a one inch hole on the back where the water came down as a stream off the roof. No rain was expected that day, but hey in Florida it can rain without warning just about any time. Those areas will be covered or hidden by the steps, so I call it a success. I waited one week before I took of my forms and the edges look solid and smooth with no air pockets. I am waiting a full month (one week to go) before I build the steps and attach them to the pad using 1/2" redhead concrete bolts. I call it a success so far and am very happy with the end result. I'll post back here if the concrete bolts cause and issue (like encountering powder in the drilled out holes). Cheers!
@garethoka3152
@garethoka3152 Жыл бұрын
Your dry pour experiments are great! Keep doing more of them. I was planning to do this very same thing right after I saw Cajun Country's video a few weeks ago & wanted to find know how deep dry pouring could create useable concrete. But right away & lucky for me I happened across your videos. No buying premix concrete bags for me, no lifting & dumping, no watering, no demo, no clean up; no anything. Just watch & learn. Thanks for video productions. They are really well done & fun to watch.
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
Thank you!
@VenturaIT
@VenturaIT Жыл бұрын
"A technique known as “wet-curing,” for example, involves laying special curing blankets across a concrete slab, dousing the blanketed surface with water, and keeping it constantly wet for 28 days." - Prosoco
@RobertGee-oi9ww
@RobertGee-oi9ww Жыл бұрын
I think you will get far better results vibrating or even tapping the pour as trapped air is concerned. A vibrator is used, or should be on any vertical pour over two feet in depth, speaking about wet pour jobs. I lost a vibrator in an eight inch diameter dock piling we were pouring as the man operating it did not keep it moving. The vibration or movement consolidates the fines to a point the friction will hand cuff anything around, aggregate included. Ended up cutting tube and calling it additional rebar. I have dry poured fence posts, thrust blocks on water mains for over fifty years, no problems.. Just finished my second 5 ft x 5 ft x 4 in depth dry pour going by Cajun Countries advice and they are great. Will be doing a 21 ft x 21 ft sectional work slab next. As cost is concerned this is a very economical process. Only financial outlay is for concrete. I buy by the pallet (42 bags) app. one cubic yard. I have a one ton flat bed and it will haul two pallets, I choose to haul one. A pallet costs just a little over what a 10 yard load costs per yard. If you order less you get hammered with fees. Labor as well, professional help is eliminated, a huge savings. A good idea that should benefit all DIY'ers. I considered pouring a few cylinders of dry pour and getting compression strength tests run. Having been retired 23 years I am sure all contacts with the three testing companies have vanished. Leave a bag of pure Portland in a covered warehouse for a length of time, no sand, aggregate. It will turn to a hunk of stone. Huge fan of dry pour.
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
I did tap the tube form frequently throughout the process. Maybe more aggressive vibration would do a better job at "mixing." You can see it in this video: kzfaq.info/get/bejne/n7J0Z7plr7Hag3U.html I do think the dry pour method is better suited to slabs. Thanks for the tip about savings with a bulk purchase!
@VenturaIT
@VenturaIT Жыл бұрын
you can add "hydration" tubing in the form of perforated drainage tubes perhaps "3-in x 10-ft-PSI Corrugated Drain Pipe" - Lowes
@VenturaIT
@VenturaIT Жыл бұрын
You can mix in place these pillars and it should be fine just so the amount of water and material are used and in the right order and right time... it's like baking a cake.
@dpmiller1000
@dpmiller1000 Жыл бұрын
What does he mean it doesn't save you anything? Dry pour doesn't require all the extra equipment, and mess that wet pour does. For many, that's the deciding factor. I'm actually considering doing a dry poor off my backdoor now, because I realize it's not going to be as costly as I thought it would be. Sure it doesn't make sense, if you already have the knowledge, and equipment to do a wet poor, but if you can get a decent result by simply spreading dry mix, and watering it repeatedly, then for many it's a no brainer.
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
My preferred method for smaller projects is mixing a little at a time by hand or with a drill attachment in a 5 gallon bucket. Easier than a wheelbarrow, cheaper than a mixer, more reliable than dry pour.
@michaelrath3414
@michaelrath3414 Жыл бұрын
This is the whole root of the argument. To dry pour I simply need to open some bags, spread it out and water. Even a 20'x10' pad can be done in a day easily by one or two people. A 20' x 10' pad poured is going to cost thousands of dollars and equipment. At the end of the day the biggest mistake I see people making on dry pours is not using enough water initially. Soak it, and then soak it some more for a good week if need be. It is proven cement cures fantastic under water. Put some rebar in on the big projects and call it done. I am going to be doing this, this summer or fall for a BBQ area and that 20' x 10' pad for my boat.
@david_lawrence_h2703
@david_lawrence_h2703 Жыл бұрын
@@michaelrath3414 Agree. Labor is over half the cost.
@VenturaIT
@VenturaIT Жыл бұрын
You still have to calculate the amount of water based on the amount of concrete mix... and then you have to find the adjustment to that formula that works for dry pouring... it could be more or even less water, but I would go with more water... from what I've seen dry pouring is different and takes longer to harden and longer to dry... but you have to use enough water the first time it gets wet, and perhaps you can't use too much water... the misting is so you don't mess up the surface on the slabs and is probably not needed for the piers they have been dry pour fence piers for a long time and they seem to work, but not sure about walls and foundations, I think more testing is needed, it would be cool to be able to make walls out of dry pouring cement, but the secrete is how much water and how to get it down evenly and soon enough... I'm not sure with the Portland based concrete mixes that you can just wait forever to get it wet enough because certain elements in the chemical process will get used up... The roman concrete method was a hot mix using quicklime so that it could heal... would be interesting to see if you can make a functional foundation or wall if you improve on the method. Thanks for the video.
@VenturaIT
@VenturaIT Жыл бұрын
please do a very thick foundation type test, I want to see if I can do a house foundation and block wall footers with dry material, remember to get the water to penetrate once or twice then you can't put too much water for 28 days while it wet cures... i think you can even keep it underwater... From Ai: --- can portland concrete cure under water? ChatGPT Yes, Portland cement concrete can cure underwater. In fact, curing concrete underwater can provide certain benefits in specific construction scenarios. When concrete cures underwater, it remains constantly saturated, which helps to maintain a favorable environment for hydration and curing. Here are some important points to consider regarding the underwater curing of concrete: Submerged conditions: The curing process underwater requires the concrete to be fully submerged and surrounded by water on all sides. This method is commonly used for structures such as underwater foundations, piers, dams, or any construction where the concrete is continuously exposed to water. Continuous moisture supply: Underwater curing ensures a continuous supply of moisture to the concrete, which is essential for proper hydration. The presence of water allows the cementitious materials in the concrete to react and form the desired strength and durability. Protection against drying: By curing underwater, the concrete is protected from rapid moisture loss through evaporation, which can occur during conventional air curing. This reduces the risk of shrinkage, cracking, and surface damage that can result from drying too quickly. Extended curing duration: Curing concrete underwater often requires longer durations compared to traditional curing methods. It is not uncommon for underwater curing to continue for several weeks or even months, depending on the specific project requirements. Water quality considerations: The quality and cleanliness of the water surrounding the submerged concrete can be important. Ideally, the water should be free from contaminants that could potentially affect the concrete's properties or cause deterioration. It's worth noting that while underwater curing can be beneficial in certain circumstances, it may not be practical or necessary for every concrete construction project. The decision to cure concrete underwater should be based on project specifications, engineering requirements, and the advice of professionals experienced in underwater construction. --- So you could theoretically make a foundation footing and keep it under water for 28 days so it gets really cured hard... then test it...
@isabellavision
@isabellavision Жыл бұрын
"...it doesn't really save you anything because of the fact you have to come back and water it for hours on end." -- well, you don't "have" to-- several of the dry pour experimenters have misted a few times to get a smooth hard surface and then just done a big dousing a couple times a day, and it seems the concrete absorbs what it needs and the rest runs off. But the main point is that for DIYers who don't have the tools or strength to mix large wet mix batches, dry pour saves them A LOT. They have the time, they're not like a contractor who needs to come in, pour it, and leave, because every additional trip would cost them a lot. I like that you're willing to keep an open mind, but I just think you need to put yourself more in the mindset of a typical DIYer for whom a small slab would either have to be DIY (wet or dry) or insanely expensive to have a contractor come in (and most won't for small jobs). And the typical DIYer may not have even a wheelbarrow (I don't for my small yard). Dry pour may indeed turn out to result in less strong --but still strong enough-- slabs, but it's looking great for my small utility pad in my backyard I've been needing for years.
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
People have repeatedly told me that you "have to" water it for days on end and have told me all of my failures are due to not watering enough times for enough days. Glad you're not one of them. I am also not a fan of the wheelbarrow method. I think it doesn't need to be black and white. We can mix a small amount in a bucket with a drill attachment or even mix with a piece of rebar once it's in the form (as I shoed in my first concrete video) and get a much stronger result without a wheelbarrow, concrete mixer, contractor, etc. It's not just the watering that bothers me, it's the lack of homogeneity. Mixing, even a bit, fixes that.
@isabellavision
@isabellavision Жыл бұрын
@@appalachianwoodhomestead I understand. I think your experiment adds good info to all the experimenting that's gone on, but I don't think that the tube pour results are ever going to be directly comparable to a basic 2-4" slab pour. I don't want to sound like I think you should do more work, but if you do want to "go deeper" (pun intended) into the topic, shallower slab testing (where excess moisture can run off instead of eventually "eroding" a drain path through) would also be more applicable to where dry pour methods can be best used: small DIY projects which can cure over the course of weeks instead of hours. Thanks!
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
​@@isabellavision Dry pour is better suited to slabs. I'd really like to find an "easier" way to do piers for a project I'm doing this summer. I would like to get a rebound hammer and do some testing with slabs. Trying to talk the wife into it.
@jakefriesenjake
@jakefriesenjake Жыл бұрын
@@appalachianwoodhomestead definitely better for slabs. Slabs are scary for people who don't want to waste $2000 on concrete (the look of it) with a concrete truck and have a time limit. Making piers is pretty easy. 5 gallon bucket, add water and mix. So many ways to mix, and it doesn't have to look pretty.
@SomeDumUsrName
@SomeDumUsrName Жыл бұрын
@@appalachianwoodhomestead you can rent one. Aka Schmidt hammer or Swiss hammer.
@Infowar2024
@Infowar2024 4 ай бұрын
Would like to see a footer done
@appalachianwoodhomestead
@appalachianwoodhomestead 4 ай бұрын
Decided I didn't want to risk my structure by using this method for a footer.
@Infowar2024
@Infowar2024 4 ай бұрын
@@appalachianwoodhomestead just for demo. I was referring to maybe a 4' long section. Let it cure then destroy it to see how it holds up
@VenturaIT
@VenturaIT Жыл бұрын
I think you have to mix the dry material evenly, like baking a cake.
@user-ch6be1uf3q
@user-ch6be1uf3q Жыл бұрын
Dry pouring is pointless, it’s not that difficult to mix concrete
@emilioortiz8553
@emilioortiz8553 Жыл бұрын
Dry pour is waste of time and money, most of the work is grading and fabricating the form, mixing and pouring is the easy fun part ... No, it will not save you time or money and will last substancially less than a wet pour .... Pay once or twice your choice ...
@user-ch6be1uf3q
@user-ch6be1uf3q Жыл бұрын
Exactly 💯
@johnvaldez5019
@johnvaldez5019 Жыл бұрын
good idea, but I'll never believe it, even soupy, mixing quickrete is 100% way better, I mixed 140 bags, 80 pounders, in 6 hrs, you have plenty of time to work it, making sure you are level and good trowel work, I don't see laying 140 bags of qwikcrete dry being a good idea, 140 bags is approximately 3 cubic yards
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
I agree that mixing is important. Even if you can get the dry pour fully hydrated, it won't be properly mixed.
@johnvaldez5019
@johnvaldez5019 Жыл бұрын
@@appalachianwoodhomestead I've done a lot of cement, 40 yards in one day the biggest, so properly mixed always, looking at all the dry mix jobs, and the way they get hydrated, I don't agree, I started plastering 1st, so I'm a stickler for codes, anything you do constructively is art, plasterers put up with the most criticism, even fence post holes, just mix it, even a girl can join the party, like some of the videos
@appalachianwoodhomestead
@appalachianwoodhomestead Жыл бұрын
If my wife were in my videos, everyone would realize she’s a lot more interesting than me. 😅
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