For such a cool process, it’s pretty darn boring to watch

This makes me appreciate the automatic threading and cutting of the machines I operate a whole lot more.

We still have a couple HS-300's in our shop. still very precise and both .006 & .010 wire

Great video, i only thought these machines drilled holes in things, im blown away. I try to learn 1 new thing a day and this it lol. Thanks :)

Great job. I love the old green display. Shows how long good machines are useful for.

Wow Ive never seen an EDM in action before thank you

Good job. You can make more videos like this in Wire Cut EDM.

Love the HARTS.......;-) It's little things like that that brighter ones day....

Cut the wird with a pocket lighter. Stretch it a little bit and then start the Pocketlighter. It is much easyer to put the wire in the down nozzel.

Wow! Shaublin cnc , I would have made the whole lot in the wire edm , if there was enough capacity, Keep up the good work!

Wonderfull! I guess the Brother HS 300 doesn't do plunging of the wire seeing how you have to rethread manually. The plunging cutters seem more practical I guess where they just feed the wire out again by themselves and catch it once it passes though. I guess it's a cost thing?

Woah, had to center it, then cut the wire again to move to the outter radius.. That must be fun to do all the time. Amazing results, so worth the tedious nature.

This man has a high science skill in fallout based on how he’s operating this terminal

This is the first I’ve heard of this machine and would love to see more videos of it

71 teeth.. That's the answer for the question we might have in our head..

incredible, i love wire edm!

Awesome finishing..

I got the lexus for this machine, type : Seibu M 50. With fanuc M8 controller.. all was automatic even for feed and cut the wire.. Honestly, this is 1st time I had to work on Manufacturing Corporation, and see how person could able to type, read, and make the manual G-Code is really astonishing.. Hopes I can learn fast to read the G-Code while make it at post after draw it on mastercam..

Keep it up..I always want to know how products are actually manufactured in the industries. There are very less videos on automation n digital Manufacturing process.

Done one for my big Kirloskar lathe, worked perfectly

Great video! How much wire does a part like this use up?

slick gear uve cut there mr flo :p

What would you say the surface roughness of this gear must have come out to be?

AWESOME!

I'm not sure what the hell just happened but it was pretty cool!

Thanks! 👍💪✌

very good videos...wire cut is nice machine

That screen when programming looks straight out of Fallout

Great Job

Pretty cool vid but a couple things 1 the time to set the machine each time 2 waste wire having to thread wire in to center then cut the wire and thread it again to do the cut Is it possible to use a small rod of sorts like a 5mm tig electrode and put it in for centering and initial setup as long as the ends were fine enough points and centered and just adjust the program to take into consideration of the larger diameter of the rod that way you can do 3 things at once 1 reduce scrap and waste wire 2 reduce setup times 3 confirm the arms are lined up as the rod won’t bend and if top or bottom of the rod are not touching the Material when centering you know a arm is out of alignment I’m assuming the idea of threading the wire through the center is to run a charge through the wire and price and when they connect and complete the circuit it knows that’s an edge and makes it’s center point based on where forward back left and right meet material edges so a larger rod shouldn’t affect it as long as the rod is center The idea comes from things like large micrometers where in order to make sure they are calibrated correctly you have to have a precise spacer to make sure the measurements are correct

Good job!!!!!

Well done

Nice job

Hmm how flat are they? You dial them in each time or check the flatness of each rotation? Or does it not matter to print?

So beautiful

Harika çalışma 👍Parçayı zaten pimlemişsin ikinciye merkezlemene gerek yoktu 👍

the perfect wirw for that processing is BORACUT by Tfe

How many feet of wire dose a typical job use up?

8:30 it was like I'm playing fallout

Very nicely done, I've never seen it done that way but it's a nifty fix. I would have wired it complete out of a block so you could go all the way around but if you only had a piece of round bar stock to work with this does it very well. Plus I've never seen anyone cut their wire like that, I use a lighter with the wire pulled tight, it doesn't leave a burr that way. What make and model is it?

How much current and voltage for cut through the wire?

So how quickly can EDM manufacture such a piece? I know it's bout detail, but how slower/quicker it is in comparison with mill/drill/tap cncs?

Great video, thats how i used to run our old sodick a600w, the wire threader and cutter was busted, lot of hard work and labour. what type of machine is this?

Very cool

VERY COOL

No wire cutter ?

Keyway cut - What was the difference between the rough cut and finishing cut? I am new to the whole subject of EDM, but as far as I can see its contactless so was quite surprised to see a two cut process

@Flo _ Nice video ! What was the cycle time on the gear ? Thanks !

To what accuracy is the profile machined ?

Can I ask: Is the gear now ready to use or does it need final polishing to match other gear wheels? Also, is the metal hard or does it still require hardening?

Do you keep the off-cuts material from those gears? I have some cool ideas for them

I was hoping that in the end he would place the cut-offs on the finished gear, like a jigsaw puzzle, to showcase the astonishing level of detailed cutting, wire edm can achieve... but good video anyway

Great now I can see what EDM machines are capable of. See lots for sale where I am based.

I run 4 Mitsubishi wire EDMs all day long

The CRT screen reminds me of pipboy from fallout. 😆

you are s master at writing g codes manually

Awesome

Just found one of these with the exact same 'ring' on the CRT, not sure what causes that :) Also what is the largest wire you can run on the HS300 ?

Silly question maybe, but how do you measure the amount of spark used for the different size of meterial being burned. Is this all controlled from the cnc? I'm new to this obviously lol

Video won a subscription from me! New to the machining world (work), so I am curious to see what others are capable of. May I suggest: (a.) 16X the entire video? (b.) Instead of captions, let us hear your voice? Do not mean to intrude at all, just think it would send it right over the edge ;) obviously the talent and audience is there. Also, I cant steal the idea. I love watching @jimmydiresta videos and think his (older) videos would suit your type of work. Let me know what you think. I humbly suggest this :)

Was a good video. Can you say me what is the gear's material? Is for class. Thanks you

i wanna ask is the same like ELECTRICAL EROSION TREATMENT ? like Dies and electrodes but on this the wire is doing the job ?

PipBoy3000 lvl skill!!!

How much wire is consumed? How much wire did it take to make the gear? I thought the wire in EDM was stationary 😕

what software do you use to run this? just auto cad? can you do 3d machining too?

What is the reason for this? Is that gear used for gear rolling? or just for accuracy?

What are all the sparks from? How do these things work? I would have thought the wire is abrasive and moves past the material no?

Grossartig. Wenn ich das sehe, fang ich an zu sabbern :-). Wenn ich nur wuesste, was schruppen und schlichten bei ner EDM unterscheidet. Koennte man nicht direkt mit Schlichtwerten durchfahren? (Ich kenn nix vom drahten, wie man merkt)

What is the cutting speed for aluminum job? Rough cut? Thanks

Curious why you didn’t cut the key way while the wire was in the bore at the beginning?

Una pregunta cómo le puedo hacer para un corte con 2° grados de inclinación

Where is my Electronic Dance Music?

how much time did it take. the WHOLE machining of that gear?

I’m not a machinist I just enjoy watching these videos to see how things are done, other than measuring and obtaining center of the gear with that wire what other purpose does that wire serve?

Hey Flo, check out this guys KZfaq channel called “zero backlash.” He had designed a cyclodial gear box which he is 3d printing. Good design but the 3d prints don’t look to be holding up. Would be cool to see if someone could cutting him some gears out of spring steel.

What was the reason for recentering on the bore after turning the half-cut blank? Were the dowels so loose?

How long it took to make one gear ? Can u do helical gear as well ?

Manatp bro

Why you cut the wire after cutting 32.. the zeros are on same spot

What type of fluid is the wire Submerged in?

Owesome! Which is the material of the wire?

i've made a gear on a Brother HS 100 , but i didn't cut a blank that i had to rotate .. i just made a bigger blank, and cut out the entire wheel in one go..

What is the real advantage using this method ? compare to classical milling machine ?

Can u share the machining parameters... Yhat will kind help full for me.... Li ke ip,vp, ton, toff..

Cool

Doesn't have a venturi water jet to suck the wire down like a Mits?

How long did just the EDM process take from start to finish? For the entire job?

What's the best way to learn G code please any help appreciate it.😊

Why did you have to measure the diameter of the bore before cutting the outside?

there was no need to probe the bore a second time. the part was located via the slipfit pins

I am not a machinist but I don't understand the advantages of this machine and the process overall compared to regular milling that is done seemingly much much much faster than this. Wouldn't it be much faster and possibly cheaper to make such gear on normal milling machine?

Hello. Beautiful work in EDM. but how did you get the sketch of the gear teeth? in particular the curve (or radius) of the gear tooth?

How much of the thread does it take to cut such a gear wheel?

Fine. Thanks

I'm curious to know as how this wire Cuts this metal

Hi! How much time did you spend for to finish the work completely??? and the wire it's expensive???

What the full machining time (including wire inserting and positioning)?

bánh răng của bạn có đường kính là bao nhiêu? mất bao lâu để cắt xong bánh răng đó? How much is your gear diameter? How long will it take to finish cutting that gear?

Edm's do fine work but my God they're slower than molasses!!!

Why wouldn’t you cut the gear out of a larger piece? You could set it up press start and walk away.