Man I have to say I am so happy I stumbled across your videos. I have searched a lot for insights on brewery operations. I love the brewing process video immensely and learned so much. Thank you for taking the time to just simply explain the whats and whys of the process. Any content on recipe development, supplies ordering, production planning, or simple SOPs of a brewery would be wonderful to see. Appreciate what you are doing and look forward to more. Cheers!
@mohanrajselvaraja95989 күн бұрын
Good job MIC
@danielgivoni949122 күн бұрын
hi' would like here about the leap from home brewing to a commercial brewery
@greenleaf51228 күн бұрын
Really enjoyed your video, and appreciate you sharing your day. I guess if I could ask anything, it's what step in what order would you take growing from an 8 gallon system to a 215 gallon system.
@musicmeanslife65Ай бұрын
This looks great! How much energy per unit of beer does this process consume?
@michaelbrews26 күн бұрын
Great question, couldn't tell ya. Sorry I don't have that data.
@Homebrew58Ай бұрын
Did I miss the part where you milled the malt? Or does it come milled?
@michaelbrews26 күн бұрын
Comes milled because are lacking the space and vents to mill in house.
@grosuciprianАй бұрын
hello. in the process of opening my own micro cidery, would love to see some packaging videos with cans/bottles, labels and also some things like pasteurization and or other ways of having that shelf life. Also from the distribution pov its still a great blur for me. Thank you for the videos and have a great day ahead.
@michaelbrews26 күн бұрын
I'll see if I can get some in the shoot. Appreciate it!
@nuneselevyАй бұрын
Excelente vídeo! Processo muito bem detalhado. Parabéns ao amigo cervejeiro!
@1over1372 ай бұрын
PPE? You should be wearing a mask when handling that much malt flour surely? In Nano brewing I hold my breath and use an extractor fan. Even then it sets off my "particulate mater" sensor *upstairs!* Then again. I don't know how dangerous inhaling a load of malt flour is. It might be good for you!
@michaelbrews2 ай бұрын
It's going into a wet tank and I guess we've never seen or felt the effects. Our owner was in the grain elevator business for years, so I tend to trust him. Wearing a mask wouldn't hurt though so feel free to do so if that's what you feel is responsible.
@1over1372 ай бұрын
In terms of energy... using a fill of hot water to heat a tank is INSANE! Find another way!
@michaelbrews2 ай бұрын
Already adjusted from folks commenting. It was an old SOP from the founder that went unquestioned.
@1over1372 ай бұрын
@@michaelbrews Something like an IR heated sitting inside it would probably cost a tenth the electric bill.
@stephenlane802 ай бұрын
awesome content, can't believe you have only 800 subs, subscribed!
@michaelbrews2 ай бұрын
Thanks Stephen! I think we're that low because I got slammed with work and haven't been to post much this spring haha.
@fluxlux79822 ай бұрын
Would love to see how you dry hop
@michaelbrews2 ай бұрын
That's no problem. Next ipa I do I'll be sure to film it.
@jessevanvoorhis3842 ай бұрын
I second this! Brewing on a 3.5 bbl system right now and not getting the hop punch from my IPAs that I’m expecting.
@TallerThanTreesMusic2 ай бұрын
These are great!! When are you gonna post the cleaning video :)
@michaelbrews2 ай бұрын
Likely as soon as schools out and I have a server out front in the day
@alekschanna2 ай бұрын
Water chemistry! Im having trouble With the water PH how to do it, how do i check things. How to setup and do a water treatment. All the brewing salts and options and how they work, any taste effects? Do you need to boil water once when you use the salts? And about cleaning is normal tap water good or should i use calcium free water for when im cleaning cause i can see a build up that looks like limescale.
@michaelbrews2 ай бұрын
Lots of good questions. I think I can get video to cover much of it.
@feppsorcher57492 ай бұрын
Hi would like to see how your tap system is working and cleand. Love your content all the best greetings from austria
@michaelbrews2 ай бұрын
Appreciate it fepp! That's a cool idea. Not a ton of discussion out there so happy to hit it.
@chaptxrplays21 күн бұрын
I really want to see this too please! Go in depth with the tap system!
@apander19742 ай бұрын
The brew video was great. I find shorter videos where someone is describing how to solve a specific challenge really helpful. In your full batch video the techniques you used for clarity, the grant and filter, were super interesting for me. Keep it up!
@michaelbrews2 ай бұрын
Thanks man. I wanted something comprehensive knowing I can always deep dive later.
@richbrooks2982 ай бұрын
Definitely water chemistry! And some latest trends would be interesting too.
@michaelbrews2 ай бұрын
Easy peasy and can do
@AlexBradford232 ай бұрын
Oooof. 153 gallons of water waste just to heat the mash tun. There's gotta be a better way, right?
@michaelbrews2 ай бұрын
Sure. Use less and experiment on the minimum needed.
@jayson12702 ай бұрын
Set up a live stream on Thur/Fri/Sat pm that just lets people abroad enjoy a pint from their home.
@dallasmcleod6602 ай бұрын
Like mentioned above, how you worked through scaling recipes and even your approach to designing a recipe. From the brewery perspective: how have you established a brewing schedule to keep kegs full of the right beers. Finding the balance between the next trendy beer style to draw in new customers while still keeping your existing customer base happy. Finally maybe some unexpected costs or things that were needed that were not thought about during the planning process.
@michaelbrews2 ай бұрын
Great questions! I'll get them on the list and thanks for your input.
@Fungrim2 ай бұрын
As a nerdy honebrewer I want to know everything. But here a couple of questions off the top of my head: do you use any pilot system for new receipts, and if you do, how do you adapt it to the production system? How do you plan capacity and demand, for example taking hop and yeast availability or conditioning times into account?
@michaelbrews2 ай бұрын
Adding to the list thank you so much!
@moisesmelamed35922 ай бұрын
hello, can filling, fermenter cleaning etc everithing hahahha!
@michaelbrews2 ай бұрын
Lol will do! Thank you.
@Frankyusa072 ай бұрын
Greetings from Munich, Germany ✌️First of all, love your channel another openness you show! It would be interesting how you started the brewery and how your business plan was / is developed. Did you hit your targets? What are the challenges in ramping up business? 😊
@michaelbrews2 ай бұрын
Lol this one would be interesting to me as well. We're on year 9 so we're probably due haha. Cheers!
@philliptaud94642 ай бұрын
Thanks for the vid. Great work! Just one point, you have oxygen in your line just before attaching to the keg. Any way of reducing that? Maybe a non return valve? The oxygen can reduce your shelf life.
@michaelbrews2 ай бұрын
I appreciate the concern but once it's blown out with the liquid which is filled with co2 through an oxegynless tank plus carbonation, the oxidative exposure and effect is minimal. Never had stale off flavors ever be an issue in our kegs. If you watch a professional canning line there is still exposure to oxygen. It's all about minimizing it and not letting it dissolve into the product.
@philliptaud94642 ай бұрын
@@michaelbrews I guess it’s minimal, you are right. Shame though, that your coupler requires the ball to be removed -> it can’t remain shut. In Germany the Typ-A couplers can open / close as you wish with a lever. That allows easy purging of lines as seen in this video. He is using a keykeg coupler. kzfaq.info/get/bejne/adh3fbqHmMrVlmQ.htmlsi=zY7BGz2c6HgsyMK_
@michaelbrews2 ай бұрын
I'm sure they exist but this is the homemade solution haha.
@TuskJBC2 ай бұрын
Absolutely loving this video. I wish more breweries did similar videos. Thank you.
@michaelbrews2 ай бұрын
No worries, it was a huge undertaking so I get why they don't, but I also know it's what I wanted to see and know back in my early 20s as a new homebrewer then later looking to open a brewery.
@IvImpuIsivevI3 ай бұрын
No I didn't hear it because you are playing background music with your video.
@michaelbrews3 ай бұрын
When you do it and you're in the room you'll hear it. Not a huge process deal breaker not catching it in the video.
@drjohns91603 ай бұрын
Great video, thank you! I was wondering about the efficiency and what the crush on the grain was? Even a small added 'fineness' would make a big difference, but it did not sound like you considered that much?
@michaelbrews3 ай бұрын
It's a great point but it is fine enough ran it through the small grain mill we have and didn't gain much. The bigger issue we have is a lack of effective agitation if the mash. That's why it her folks have a rotating set of chains, but again 20 bucks every 5 bbls doesn't hurt our bottom line.
@ChaosAI243 ай бұрын
Agree with Beer Smith comment. on even bigger equipment is accurate.
@michaelbrews3 ай бұрын
For sure. Still so helpful
@vikramjitsingh45383 ай бұрын
one of the best out of millions of videos on youtube about brewing because your setup is close to a homebrewers, and you are so open and patient about explaining your whole process........that just so nice............some breweries with fancy gear know nothing about brewing.........cheers man.......great video Mike.....
@michaelbrews3 ай бұрын
Thanks man I sincerely appreciate that. Yeah, we're pretty bare bones. I'd love to get a mash in setup with motor but we're going 9 years strong.
@vikramjitsingh45383 ай бұрын
@@michaelbrews yeah a bit of automation may help, especially an agigator in the mash tun may prevent the physical workout, the mash was very thick in this video.......but it's an awesome setup, I liked the idea of the grant and the hop filter is such a help, specially to trap the hop gunk........cheers
@vikramjitsingh45383 ай бұрын
you put a lot of work in making great beer Mike.......it's very inspiring........god bless you
@michaelbrews3 ай бұрын
Thanks dude you too
@genarogarza3763 ай бұрын
how long is your brew day just by yourself?
@michaelbrews3 ай бұрын
Typically 6 - 8 hrs depending on if I did prep or am counting it. I tend to get the recipe laid out the night before.
@jessevanvoorhis3844 ай бұрын
Great video man. Would love to see a cold side video and process of dry hoping. Also do you have link to the mechanical filter you use?
@michaelbrews4 ай бұрын
amzn.to/3Vfz6rk That's the one we have. It's very basic but helps.
@OreBankBrewing4 ай бұрын
Your mash tun has another port on top, why not use a vorlauf arm instead of the sparge arm to vorlauf so you don’t get all the holes clogged?
@michaelbrews4 ай бұрын
I can open the sparge arm to vorlouf as well until the mash bed establishes, but it's one less manual connection to disconnect and reconnect-- they're fairly hot at this point. Also I try to avoid tunneling on top with a focused flow.
@MORT-zf3qb4 ай бұрын
Mate that was Orgasmic how you showed everything was excellent THE BEST BREW DAY VIDEO EVER well done!!!!!!! Keep it up. Clean equipment next would be great.
@michaelbrews4 ай бұрын
Thanks Mort. Yeah we can do cleaning vid!
@FourPriestsBrewery4 ай бұрын
Love this channel. Only just found you recently and I'm enjoying every video. You brew just like me. We should do a transatlantic KZfaq collaboration :)
@michaelbrews4 ай бұрын
Lol always down for a collab
@jayson12704 ай бұрын
Wow, just the tip!
@michaelbrews4 ай бұрын
Great tip
@apander19744 ай бұрын
Such a good video, great to see the brewing processes working at this scale.
@michaelbrews4 ай бұрын
More to come! Thanks man!
@lowlife_rabbit_mk24 ай бұрын
Awesome video! Kudos to you on doing everything manually! Couple questions. You stirred the mash 3x at 15min marks, then did the recirc with the grant for 30 min. So your doing 75min mashes? you always do 75min rather than 60min? When your sparging, do you have the sparge volume already measured out in the HLT? or do you just sparge until the kettle reaches preboil volume? At the knockout it was 68 degrees, you said you wanted to slow it down to get to 80 degrees, wouldn't slowing it down make the wort cooler? you running water or glycol through the other side of the chiller? couldn't really understand the reasoning of knocking out to 80 degrees. I get you can then knock it more with the chiller/glycol to finish it, but just seems easier to me to get it close to pitch right away. Either way, great video man, and thank you...
@michaelbrews4 ай бұрын
First off you sir are thorough lol 90 is the mash if you count recirc but I likely could shorten it. I sparge till I reach preboil volume -- no ph issues ever resulted. I slowed down the cold water not the wort. I am collecting runoff so I don't want to overflow that tank. The glycol can handle the last 12 degrees. Think I answered them all. Cheers
@lowlife_rabbit_mk24 ай бұрын
@@michaelbrews Thank you for the response! Ahh thats what you meant when you said "you will run out of space to collect". Makes sense now. I didnt see the water hooked up on the chiller. At 1:27:02 you see the tri clamp that says "h20 in" and it looked capped. I figured just cuz its cold where you are currently it wasnt needed. But again, awesome video man. Really was a good look into the microbrewery side of things to us homebrewers who might want to step up later on. Its a very competitive industry now and not a lot of guys don't want to help potential future competition. Cheers! Im subscribed!
@michaelbrews4 ай бұрын
Thanks man, and I always view it as a community. Our town has about 24k and we are one of two breweries in town
@johnmcnally48754 ай бұрын
Great video, lots of useful tips along the way , keep up the good work
@michaelbrews4 ай бұрын
Thanks John! Hoping to get another one out soon. Been slammed with Burger Battle Month
@dallasmcleod6604 ай бұрын
As a South Dakotan it is always great to see other South Dakotans making a name for themselves. I can’t wait to come back home and stop by your brewery. Great work!
@michaelbrews4 ай бұрын
Thanks man! Whereabouts South Dakota are you from?
@dallasmcleod6604 ай бұрын
@@michaelbrews originally from Yankton, but we spend a good bit of time in Madison.
@michaelbrews4 ай бұрын
Hell yeah man, I commanded the guard unit down in yankton. Loved it there! Super great fishing, camping, plus Ben's Brewing is excellent.
@dallasmcleod6604 ай бұрын
@@michaelbrews man what a small world! I’m excited to see where you go from here, keep at it brother!
@michaelbrews4 ай бұрын
Cheers!
@ApothecaryRdy4 ай бұрын
Hey, thanks for taking the time to record and shoot this video. I'm not sure I'll ever get that big, but love how you took the time to do this. You had some great shots and explanation of everything ! Video is well made, cheers!
@michaelbrews4 ай бұрын
Thanks man sincerely appreciate it!
@tjsotos28854 ай бұрын
🐐
@michaelbrews4 ай бұрын
🐐
@kennygraley8244 ай бұрын
Great video, tons of info! Everyone has a different process but in the end we always end up with beer haha! I’d love to see the two different mash screens? That’s a beautiful setup. How often do you remove the boil elements and clean them? It cleaning/cip video will be awesome! Cheers thanks for the video it’s greatly appreciated
@michaelbrews4 ай бұрын
Kenny you said it best at everyone has a different process but end up with beer. As long as it doesnt taste like burnt rubber or bandaids I think you win as a homebrewer lol. I remove them once a quarter but they get a cip after every brew. I'll be sure to get a solid video on that subject out soon. I think I already recorded one a while back to be honest. Cheers!
@richardmunkley75184 ай бұрын
Ive seen loads of brewing videos now but his one is possibly the most interesting. Thank you.
@michaelbrews4 ай бұрын
Thanks man, lol I hope it's more helpful than anything. I remember being a homebrewer just looking for this sort of thing. I've been pro since 2019 and I think we make a solid product.
@richardmunkley75184 ай бұрын
@@michaelbrewsHelpful for sure. I'm only home brewing from kits (get my first 3 vessel system next week). The use of the grant was very helpful.
@michaelbrews4 ай бұрын
You beer is about to get exponentially better
@MrAmainville4 ай бұрын
This is one of the best microbrewery videos ive watched. Easy to follow through the process, listenable, hit on key steps to YOUR process.
@michaelbrews4 ай бұрын
Thanks a lot man. I really appreciate that! Makes taking the time worth it.
@cvacres4 ай бұрын
100% agree on this, I love how you show each step in the process and explain what and why you do it. Thank you!
@michaelbrews4 ай бұрын
No worries! Happy to share my experience
@jonshutt76664 ай бұрын
Gotta do the follow up video to show us how it turns out! That is a must!
@michaelbrews4 ай бұрын
I have it on tap for sure so we will do a follow up and I can talk about the dry hopping schedule.
@simpleliving53894 ай бұрын
Great video man you didn't hold back on tips and ingredients I watched the whole thing. it was a great brew school for someone looking to get there foot into brewing bigger than on a grainfather. awesome settup aswell who makes your equipment?
@michaelbrews4 ай бұрын
Glad you enjoyed it haha -- I applaud you sitting through the whole thing. That setup is stout kettles and tanks. The electrical is brewmation.
@pschannel66854 ай бұрын
On a home-brew scale I rarely harvest yeast from a fermenter. What I typically do these days is make a slightly oversized starter and save a bit of that for later propagation and pitch the rest into whatever I'm brewing. Works great on a home-brew scale; not sure it would viable for a commercial brewery.
@michaelbrews4 ай бұрын
That's totally viable if willing to grow it up! Super resourceful!
@pschannel66854 ай бұрын
Great video. Love the detail. I'd be curious to know of the efficiency grain was due to the bottom plate or the grain. I find it hard to be believe the bottom plate alone would make that much of a difference, but what do I know. Also, I presume your grain is pre-crushed from your supplier?
@michaelbrews4 ай бұрын
Correct and it's actually always been a significant difference. Wasn't 10% before but still mattered.
@thefather83624 ай бұрын
Nice video. How does your wort chiller work? Is it water based or maybe glycol? I didn’t see you hook any water up but maybe it’s already hooked up.
@michaelbrews4 ай бұрын
Ours is water based. Glycol would be sweet but was out of the founder's budget haha. Thank you and Cheers!