Aluminum diaphragm pump repair

  Рет қаралды 38,575

On Fire Welding

On Fire Welding

7 ай бұрын

www.amazon.com/shop/onfirewel...

Пікірлер: 185
@williamthomas9463
@williamthomas9463 7 ай бұрын
Great job! You’re absolutely correct about charging your normal hourly rate while cleaning. I do the same for cleaning, disassembly, reassembly and painting. I’ve shared with customers that they can save some money in these areas by doing it themselves or by having an employee do it but if they’re willing to pay me 4to5 times more to do it, I’m happy to accommodate them.
@SuperSecretSquirell
@SuperSecretSquirell 7 ай бұрын
We're required to clean whatever we're working on for contamination control. Some customers bring their equipment in in really bad shape and we spend many hours cleaning them and they get sticker shock when the bill is due. Some finally started bringing stuff in cleaned but others haven't.
@Sumitso
@Sumitso 7 ай бұрын
I've done the same with informing customers about the time/cost of cleaning, it's 50/50 on them doing it. Some are surprised that cleaning is part of the preparation, and the prep time can take longer than the actual repair occasionally. On a different note, how do you like the Tifco bits?
@mykalmcb
@mykalmcb 7 ай бұрын
I don't think people appreciate the skill and experience you bring to the job. You are part machinist, part engineer, part designer, and a welder all rolled into one. Thank you for taking the time to video your work.
@chaser9889
@chaser9889 7 ай бұрын
I watch these videos and think "I probably chose the wrong profession" I've been a woodworker since highschool, and went in to high end yacht carpentry. Recently I took a break to work as a welder for almost a year. Now I can't stop watching videos like this.
@OFW
@OFW 7 ай бұрын
I tried woodworking and that was a BIG nope!
@merkyworks
@merkyworks 7 ай бұрын
That’s a great surface finish for a bandsaw cut.
@ypaulbrown
@ypaulbrown 7 ай бұрын
23:50 no more cone of shame......good to see your buddy getting better....
@raulrubio2862
@raulrubio2862 7 ай бұрын
Greg you are my hero man! And I am so proud that you are from Fresno and representing the Central Valley in a good way!!
@donaldhoot7741
@donaldhoot7741 7 ай бұрын
Great video! The "emergency overtime" was the main reason I was SO happy to retire. Do it while you are young.
@russellgilson4072
@russellgilson4072 7 ай бұрын
Keep using the Miller Welders the people in Appleton, WIsconsin appreciate your business!
@OFW
@OFW 7 ай бұрын
Trust me I do. I have 19 Miller welders.
@arccaptain-weld
@arccaptain-weld 7 ай бұрын
Greg, you're killing it with that welding job! Watching our welding machine in the hands of a pro is pure bliss. Keep up the good work 👍
@caesar1295
@caesar1295 7 ай бұрын
Great repair I worked with Aluminum on airplanes for a few years and yes Aluminum holds heat for a long while especially as thick as you were using. Like you said can’t tell there was a repair even done on the piece except the new paint. Nice pup you have there he’s protecting his dad while he worked. 👍 🇺🇸🇺🇸
@nickj2508
@nickj2508 7 ай бұрын
Good to see shop buddy walking about, and another good repair.
@jackdawg4579
@jackdawg4579 7 ай бұрын
nice job, I love seeing aluminium blended back in after a repair, nothing is quite as ugly as big fat beads on repaired aluminium!
@ypaulbrown
@ypaulbrown 7 ай бұрын
pretty good cut???? man, those look like you milled them.....that is fantastic.....
@mariacontreras7539
@mariacontreras7539 7 ай бұрын
Had just finished watching one of your videos then this one pops up, greetings from the Central Valley
@MrRebar15
@MrRebar15 7 ай бұрын
*On Fire Welding* Bravo well done, thank-you sir for taking the time to bring us along. What a pain in the ass for a Sunday, everything is always a fire drill. Peace & Grace.
@garyyorke1080
@garyyorke1080 7 ай бұрын
Well I guess this is the Joy's of owning a company and keeping your customers happy . Great little video showcasing your skills and versatility in most things metal . Made a nice brunch video to watch . Something different each time many thanks
@danielpullum1907
@danielpullum1907 7 ай бұрын
Greg your welding skill is fabulous. That looks better than new. I wish I could get a couple of lessons from you.. Your videos are terrific. Your mix of real time and time lapse is spot on.
@frfrpr
@frfrpr 7 ай бұрын
Confirm the damage and get it repaired. Film it while you are at it. This guy is a pro. Thanks
@TT-qo9dv
@TT-qo9dv 7 ай бұрын
Thanks for the video! Nice work 👍
@andrewrobinson2869
@andrewrobinson2869 7 ай бұрын
Arc captain that’s pretty impressive full boar doing all that work and she never overheated or blown fuse, can’t wait until you can send one downunder, , nice work by the way,
@JoeBribem
@JoeBribem 7 ай бұрын
Ambidextrous with the TIG, impressive. Nice bench work job.
@robertellard
@robertellard 6 ай бұрын
Great job. You make it look so easy. 🙂👍🇮🇪
@howder1951
@howder1951 7 ай бұрын
excellent repair= one happy customer!
@gusm5128
@gusm5128 7 ай бұрын
Arc captain for the win !
@randycordes464
@randycordes464 5 ай бұрын
You did a great job on that
@ypaulbrown
@ypaulbrown 7 ай бұрын
well alrighty ........glad I stayed up late here in Florida, always great Greg, Paul......
@lefty1999
@lefty1999 7 ай бұрын
Grieg again TX for the 3M Cubitron tip , that wheel is a BEAST
7 ай бұрын
Olá amigo trabalho perfeito!!! Lhe desejo sempre muita sorte e cada vez mais sucesso!!!
@troubleis5271
@troubleis5271 7 ай бұрын
Great vid! happy to see shop dog again without the plastic cone 😀
@jacobbuckley8232
@jacobbuckley8232 7 ай бұрын
Friend of mine build aluminum t tops for boats. Man u should see his welds in that tube. The best aluminum welds ive ever seen
@jamesarnold6059
@jamesarnold6059 7 ай бұрын
Thank you so much for bringing us along. Your skillset is vital.
@jamesdrake2378
@jamesdrake2378 7 ай бұрын
I have always loved those Sunday emergency jobs. My nickname is Mr.Wolf ,joking not joking. Thanks for the content and greetings from the NJ Bayshore. PS I don't understand why you and Isaac at IC Weld don't have 500k subs. Not that Abom could do this job but if so it would be a 5 part (now he calls them episodes) vid.
@OFW
@OFW 7 ай бұрын
Hopefully it will get to 500k!
@jamesdrake2378
@jamesdrake2378 7 ай бұрын
@@OFW Look I've watched more videos than I care to admit with BS content, what I mean is minute after minute of talking and repeating themselves with various product placement techniques etc. There is absolutely no reason you and Isaac should not be at 500k. The algorithms are a strange beast.
@OFW
@OFW 7 ай бұрын
85% of my watchers are not subscribed.
@user-zk3ri8os1k
@user-zk3ri8os1k 7 ай бұрын
Отлично друг привет из России давно смотрю твои работы и перенимаю твой бесценный опыт
@davidnull5590
@davidnull5590 6 ай бұрын
English "Excellent friend, hello from Russia, I’ve been looking at your work for a long time and adopting your invaluable experience"
@mickbaker2483
@mickbaker2483 6 ай бұрын
It alway's fascinates me to watch the work you do alot of it could be avoided with 10 or 15 minutes a day with a gress gun, I just wish I had learnt to weld properly when I was working on excavators and heavy machinery instead of getting a different job where I wouldn't need the skills I learnt for years, thank's for another great video and again you get the job done.
@kerrygleeson4409
@kerrygleeson4409 7 ай бұрын
Fantastic job as always Greg thanks for sharing 🦘
@satman1957
@satman1957 3 ай бұрын
My boss seen all the 2inch stubs of welding rod left over, so he ordered the rods 2inches shorter.😂
@user-vy8lp1zv8z
@user-vy8lp1zv8z 7 ай бұрын
That's really cool, never seen aluminum welding like that.nice work 😊
@petermccuskey1832
@petermccuskey1832 7 ай бұрын
Nice looking job.
@alexmitchell8968
@alexmitchell8968 7 ай бұрын
well done, and on a Sunday, so I am not the only one who works weekends as well as the week. I tip my hat to you, the only welding I have trouble with is aluminium TIG.
@rudyrivera7426
@rudyrivera7426 7 ай бұрын
Another great video! Keep them coming! Thanks for sharing!👌👍
@robertseltmann
@robertseltmann 7 ай бұрын
Hi, great job. But I think it will brake soon when the force comes that brake it’s first. Maybe a steel bar upside that stabilizes the whole area where good.
@cg8469
@cg8469 7 ай бұрын
Very well done, interesting to see you swap over to a gas lens halfway through, you really plowed through the first side with no issues.
@DIRTDUMMY1
@DIRTDUMMY1 7 ай бұрын
Great job highlighting an unperfect situation and making it happen.
@uglysteve1
@uglysteve1 2 ай бұрын
You didn’t get that shop and all those nice tools working for free. It’s like travel time, all part of the job. 😊Steve
@jspice-kl2wc
@jspice-kl2wc 7 ай бұрын
Excellent work!
@glenngosline3303
@glenngosline3303 7 ай бұрын
You are a great mechanic for sure. You were saying about maybe your gas coverage was a little issue. Could be some impurities in the pump house casting.
@OFW
@OFW 7 ай бұрын
The casting was definitely dirty.
@tylermacconnell217
@tylermacconnell217 3 ай бұрын
Very nice work.
@rayhein8205
@rayhein8205 7 ай бұрын
Another beautiful job! Thanks for sharing you experience and knowledge with us.
@armandhammer9617
@armandhammer9617 7 ай бұрын
10:56 i cant remember whos channel i was watching but they used a little beeswax to prevent the aluminum from clogging up the sanding disc
@rjacko7478
@rjacko7478 7 ай бұрын
Nice one ...👍
@scotthultin7769
@scotthultin7769 7 ай бұрын
635 👍's up no fire welding thank you for sharing 😎
@masseymm
@masseymm 7 ай бұрын
beautiful job
@reedsmetalworks6664
@reedsmetalworks6664 7 ай бұрын
Good video
@einfelder8262
@einfelder8262 7 ай бұрын
They should put a couple of flat steel plates 3/8" to 1/2" along the top of those mounts, and bolt the box down through those. No more strain on the aluminium and won't break again. A third bolt each side wouldn't hurt either.
@simon3314
@simon3314 7 ай бұрын
Ah, I was just about to comment the same !
@oldretireddude
@oldretireddude 7 ай бұрын
I thought this too. But a satisfying welding video.
@carloskawasaki656
@carloskawasaki656 7 ай бұрын
Awesome, another great job , thank you for sharing , always a pleasure watch your project, ilearn a lot 👍👍👍👍
@davidholder3207
@davidholder3207 7 ай бұрын
Darn good repair.
@jer1966
@jer1966 7 ай бұрын
Nice job!!
@sjohnson1776
@sjohnson1776 7 ай бұрын
Outstanding!
@LoBeau53
@LoBeau53 7 ай бұрын
I totally agree with changing full rate for cleaning parts for repair. The time spent cleaning could be spent welding, fishing or drinking beer. Of my clients don’t want to pay for my time, they have the option to do the cleaning themselves. I do struggle somewhat with another issue though. I am retired and run my business more as a hobby and I have a friend who likes to tag along to keep occupied. He doesn’t expect any payment but is helpful in a lot of situations and certainly makes me more productive. Is it ethical to charge out his time and at what percentage of my hourly rate? I ask partly because I don’t want to be in a position where I am undercutting others in the area who need the work to earn their living.
@daleolson3506
@daleolson3506 7 ай бұрын
As long as you give him something Ok
@LoBeau53
@LoBeau53 7 ай бұрын
@@daleolson3506 yeah we trade back and forth all the time and I give him the wealth of my vast experience LOL. He must be happy he keeps coming back.
@AdamCichanowski
@AdamCichanowski 7 ай бұрын
Pozdrowienia OD SPAWACZA SRODKOWIEJ EUROPU😊😊😊
@MySynthDungeon
@MySynthDungeon 7 ай бұрын
Morning Coffees on ,brother ,, This is interesting!! Cheers!;-)!
@LoBeau53
@LoBeau53 7 ай бұрын
I was struggling with my tig machine and gas’s coverage. I don’t do a lot of tig so always think I am doing something wrong. I turned out I had a crack in the gas line just inside the torch handle so I wasn’t getting sufficient flow at the nozzle. I only found it when I had the flow meter turned up way too high for normal use thenI could hear the leak. BYW for my money, Diablo blades are the best bang for the buck on cold cut miter saws.
@semperfidelis8386
@semperfidelis8386 5 ай бұрын
you oughta just blast that pitch and paint the whole thing...make it look nice nice.
@williams.7314
@williams.7314 7 ай бұрын
This may be a silly question, but can you do a video about your daily shop cleaning procedures? How often do you sweep, what kind of vacuum, cleaning shelves/hard to reach places, how frequently, etc.? Great video, ty for showing the closeup of the overlapping welds in the middle of filling out that beveled joint.
@OFW
@OFW 7 ай бұрын
I can do that. Maybe I will include that information in a shop tour video.
@user-qq4sk8ec2b
@user-qq4sk8ec2b 7 ай бұрын
Great job like it
@ypaulbrown
@ypaulbrown 7 ай бұрын
Greg, you have the same vice I have on my Ellis...no vice......mine is an 1800...
@SomeGuyInSandy
@SomeGuyInSandy 7 ай бұрын
Did you run up against the duty cycle of the Arccaptain? Those were pretty massive welds. edit: It handled it! I am impressed, thanks :)
@northmanlogging2769
@northmanlogging2769 7 ай бұрын
queso crisco, you beveled that faster then it could be done on a mill!
@danielsplayhouse3804
@danielsplayhouse3804 7 ай бұрын
Now they're awesome video in the bag for you there man I'm the same way hourly rate for cleaning and prepping anything. Question about the welding of the aluminum I tend to do with the thick aluminum like that a weave instead of going side to side do you think it makes us stronger weld doing the weave over a side-to-side?
@OFW
@OFW 7 ай бұрын
I don’t really think it matters as long as the fusion is good.
@robertpeters9438
@robertpeters9438 3 ай бұрын
I would have thought you would have replaced the whole strip with the bolt holes with thicker plate with customer approval so that the failure did not reoccur. And a gusset at the front of the pump to handle stress cycling better. But maybe the failure is due to the diaphragm pump contents hardening.
@terrminatoragain461
@terrminatoragain461 7 ай бұрын
Not that your piece of aluminum was scrap, but that’s exactly why we don’t throw anything away 🤷🏻‍♂️😂😂 Once you were done,what problem ? 😂😂😂
@bruced1429
@bruced1429 7 ай бұрын
Really very good work. What did you use to clean the aluminum, I have never seen an aluminum spray cleaner. Looks like it works very well. You are a master of the trade.
@OFW
@OFW 7 ай бұрын
Wd40 on the sanding disc and acetone right before the weld.
@bruced1429
@bruced1429 7 ай бұрын
@@OFW was that acetone in the spray can ? That you first used to get that oxidation off, worked like a charm.
@jamesriordan3494
@jamesriordan3494 7 ай бұрын
Nice - plenty of rod “roaches” on this no doubt
@MrLentiscais
@MrLentiscais 7 ай бұрын
I would be tempted to charge hourly rate X 2 because of the Sunday working. Good job though.
@alro2434
@alro2434 7 ай бұрын
Tempted? That's SOP!
@OFW
@OFW 7 ай бұрын
I did. This job was double time.
@woodartist2021
@woodartist2021 7 ай бұрын
Greg, I’m curious as to why you chose TIG, instead of using a spool gun with aluminum wire? Seems it might have been an easier weld up with a spoolgun, perhaps? Fine repair and interesting process as always….thanks for sharing this video!
@OFW
@OFW 7 ай бұрын
Honestly the tig was already setup on the table and it was another good test for the Arccaptain. Otherwise I probably would have used the spool gun.
@scrapmanindustries
@scrapmanindustries 7 ай бұрын
@@OFW what’s up with all these arc captain’s never heard of em before but it seems most welders on KZfaq recently got one for some reason. Never had the time to watch the videos of em and investigate though.
@deepwinter77
@deepwinter77 7 ай бұрын
Those cheaper collets sometimes can be a little big, which blocks the gas from flowing properly, if you're badly stuck some time you could try putting in a drill and sanding it down a little. Or buy some CK ones lol Nice job btw. Did the Doggy hurt his paw?
@OFW
@OFW 7 ай бұрын
Ya he got ran over. But is doing well.
@theessexhunter1305
@theessexhunter1305 7 ай бұрын
My question is do you charge extra for a Sunday call out, I fixed a "On Loan Demo" combine header during the UK harvest it had been damaged and repaired previously. The company sent their fitter out for a warranty job also break down work it was a UK bank holiday they charged £305 per hr as it was a Bank holiday. As I have known the famialy 60 yrs I just charged them my std hr rate also only 2 miles from my house Nice fix on a dirty job
@OFW
@OFW 7 ай бұрын
It depends on the situation. On this job it was double time.
@williammccartney4833
@williammccartney4833 7 ай бұрын
My luna came alive as soon as you showed love to shop pooch looks like a weimaraner? But could be a mix my stafashire loves to watch vids but notices other canine!
@OFW
@OFW 7 ай бұрын
He is a purebred Weimaraner.
@northmanlogging2769
@northmanlogging2769 7 ай бұрын
I have no idea why this thang broke, but I would maybe suggest another set of holes in just behind where them gussets come down
@stephenwhite5057
@stephenwhite5057 7 ай бұрын
That rotating part needs a counterbalance to take the stress from the bolt holes?
@daleolson3506
@daleolson3506 7 ай бұрын
Or slow it down
@mjg6966
@mjg6966 7 ай бұрын
Great job , how long did it take.🇬🇧
@OFW
@OFW 7 ай бұрын
About 4 hours
@dankrier6300
@dankrier6300 5 ай бұрын
Question about the 3M Cubitron II disks. Seems in one of your videos, you said you use the 5" disks. I assume you use the 5" on your 4.5" grinders? I've been to your online Amazon storefront. Do you use the Mercer backing pads w/holes? Do you have specific 3M part numbers for the backing pad & disks you use? Those 3M products are hard to find online. I'ld like to try some, but don't want to get the wrong ones. Really enjoy your videos...doesn't seem to be anything you won't tackle.
@OFW
@OFW 5 ай бұрын
I use the Mercer pad. I like it more than the 3m one. And it’s cheaper. I run 5” and 4.5” on a 4.5” pad.
@marctrossbach6560
@marctrossbach6560 7 ай бұрын
Well done! Owner could have at least took it to the car wash or something
@horstszibulski19
@horstszibulski19 7 ай бұрын
Like you said, like it never happened... 😇
@mikemull5934
@mikemull5934 7 ай бұрын
Curious. How long did this job take you? Great work btw.
@OFW
@OFW 7 ай бұрын
About 4 hours.
@augienajera642
@augienajera642 7 ай бұрын
Bad A!!!! as always.
@ypaulbrown
@ypaulbrown 7 ай бұрын
Greg, curious what the ProSchmo electrician did to your 3 phase, I have toasted 2 3ph motors on my lathe in the last few months, one I know why, but the other was like brand new...... hope the American Rotary treats you well......I know Fenner and DeeDee and Abom are very happy with theirs....Paul
@OFW
@OFW 7 ай бұрын
He installed a static phase converter and it said right on it Minimum hp 8. So about 3 minutes of run time and it burned up my motor. The American Rotary converter is very nice. It’s quite and very easy to install.
@ypaulbrown
@ypaulbrown 7 ай бұрын
@@OFW glad you got the proper setup.....my issue at my shop, was the clown who ran wires, had 3 phase running on 2 breakers, so one lead was out of phase.....got it solved last night....so sorry to hear of the mill motor crashing....best regards Greg....Paul in Florida
@marctrossbach6560
@marctrossbach6560 7 ай бұрын
Is that cutting oil that you are using on your cubitron? Never would have thought of that to stop aluminum from galling up the wheels
@OFW
@OFW 7 ай бұрын
I use wd40. Could probably use anything oily or wax.
@bohussain8654
@bohussain8654 7 ай бұрын
👍
@MrThespian4
@MrThespian4 7 ай бұрын
Do you find that welding thicker Aluminum moving frequency to 80-90 hz works better on that machine? I have an everlast ,and it does a lot.
@OFW
@OFW 7 ай бұрын
I will give it a try.
@raimundooliveira9953
@raimundooliveira9953 7 ай бұрын
👍👍👍
@jimyoungquist1687
@jimyoungquist1687 6 ай бұрын
You cleaned the cubitron after grinding aluminum with something. What did you clean it on?
@OFW
@OFW 6 ай бұрын
I did not clean it.
@tenthousanddays2103
@tenthousanddays2103 7 ай бұрын
👍👍
@ypaulbrown
@ypaulbrown 7 ай бұрын
with the Furick 10 or 12, you need to run 25 to 30 cfh......or even 35 cfh...
@paulusmarc
@paulusmarc 7 ай бұрын
Bon Boulo😆😆👍👍
@pauliepatches
@pauliepatches 7 ай бұрын
I have no idea when it comes to welding, would it have been easier to replace the entire 1-inch flange on both sides?
@OFW
@OFW 7 ай бұрын
Not in this situation
@NICK-uy3nl
@NICK-uy3nl 7 ай бұрын
Aluminum diaphragm pump got overloaded and busted the base. Judging by the shaft bearing, this will happen again. They need an entirely new type of pump for the application.
@rudyrivera7426
@rudyrivera7426 7 ай бұрын
👌👍!
@EdwinReyes10
@EdwinReyes10 7 ай бұрын
So the layout for bolt holes was a perfect square ? Is that how you found the hole center?
@OFW
@OFW 7 ай бұрын
Not a square. I got center from the edge of the old holes.
@mikeburgess7331
@mikeburgess7331 7 ай бұрын
Do you grind/sharpen the tungsten tips?
@OFW
@OFW 7 ай бұрын
On aluminum, no. On steel yes.
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