Amazing Process of Manufacturing LATHe MACHINE || How Lathe Machine Are Made in Factory…

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Amazing Mechanics

Amazing Mechanics

4 ай бұрын

Amazing Process of Manufacturing Lathe Machine || How Lathe Machine Are Made in Factory…
#amazing #process #of #manufacturing #lathe #machine #how #lathe #machine #are #made #factory #amazing #mechanics

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@joshyingling
@joshyingling 2 ай бұрын
The porosity in those castings make me nervous, but a little bondo and green paint and Grizzly has something to sell you
@zeezeazee
@zeezeazee Ай бұрын
What porosity? Surface porosity made you nervous? You sure needs to go back to your make up tutorial videos. The only. Porosity that i saw is at 38:47 which probably caused by they not put enough vents in the sand mould.
@joshyingling
@joshyingling Ай бұрын
@@zeezeazee make up videos? Sure thing bud. You want a lathe that has voids in the bed ways?
@ekim000
@ekim000 3 ай бұрын
Amazing! Like Britain in the 1800s but with flip flops.
@RoboArc
@RoboArc 3 ай бұрын
Dudes live on Tattooine 😂
@beakytwitch7905
@beakytwitch7905 3 ай бұрын
In Britain they wore wooden clogs...
@thomasheller8151
@thomasheller8151 3 ай бұрын
only because they smell better than flip flops when they catch fire 😄@@beakytwitch7905
@TheAndreyBelkov
@TheAndreyBelkov 3 ай бұрын
Like Britain today. Not producing lathes?
@Rimrock300
@Rimrock300 3 ай бұрын
There are some few manufacturers of lathes in the UK, maybe 5 off. But that's a very modern prodution, not like 100 years ago@@TheAndreyBelkov
@user-hl6th7ev9w
@user-hl6th7ev9w 3 ай бұрын
I used to work in an iron foundry in my early 20's (I don't think there are any, not one, still operating in Scotland) and although the engineering was much heavier than this the moulding process and principles were the same. However the health and safety here is unbelievably shocking. This video is telling you more than you realise. It's telling and showing you why these engineering industries don't exist in Britain today, cheap exploitable disposable labour where the quality of the product and people's lives come second to profit. Sad, very sad.
@ZerokillerOppel1
@ZerokillerOppel1 3 ай бұрын
Thank you for your insight brother. In what era did you work at the foundries?
@HenryLeslieGraham
@HenryLeslieGraham 3 ай бұрын
i think part of the problem (in the UK) has been that successive labour and tory governments have given up on promoting and supporting local industry, instead outsourcing labour to the far east because its cheaper and doesn't require regulation. this is 1: kicking the bucket down the road - the UK cant rely on cheap labour from Africa/the east forever, 2: it creates a situation where the UK is now reliant on other nations to supply basic tooling and industrial components, which undermines national security. id like to blame thatcher but she was not the only one who helped sell the UK down the river.
@user-ij3ol7lb8z
@user-ij3ol7lb8z 3 ай бұрын
@arthurn9237
@arthurn9237 3 ай бұрын
YEA☝️ BUT THEY HAVE A JOB UNLIKE A LOT OF PEOPLE THROUGHT G B THERE ARE SOOO MANY PEOPLE ON THA DOLE
@HenryLeslieGraham
@HenryLeslieGraham 3 ай бұрын
maybe there wouldnt be so many people on benefits if the gov actually cared to maintain and grow local industry. maybe shutting down the coal mines was not in UK's best interests @@arthurn9237
@user-li2ug8yb5k
@user-li2ug8yb5k 4 ай бұрын
Шёл 1924 год. Спасибо оператору, запечатлевшему происходящее на цифровую камеру изготовления станины! Наверняка он уже зарядил новую плёнку и будет продолжение...
@user-id6ow8zp5t
@user-id6ow8zp5t 3 ай бұрын
Больше похоже на 1824год😂
@AABB-px8lc
@AABB-px8lc 3 ай бұрын
@@user-id6ow8zp5t при всем уважении.. это же не номера перебивать на сименсах-фануках и лепить шильдик заказаный в Китае "я сделяль". Хозяину фабрики конечно люлей бы навешать за босоногих.
@andrejaga3003
@andrejaga3003 3 ай бұрын
@@user-id6ow8zp5t А вы думали, станины на 3D принтере отливают? Вполне нормально, только отпуск заготовки не сделали, чтобы снять остаточные напряжения.
@JSCB-365
@JSCB-365 3 ай бұрын
Shit that's funny
@user-ki7mi6cf1i
@user-ki7mi6cf1i 3 ай бұрын
Да они похоже делают больше станков чем в России производят, все что сейчас не есть на производствах это или Китай или за бугор или СССР
@martinswiney2192
@martinswiney2192 2 ай бұрын
Hard to believe this will soon be a Cincinnati CNC lathe. 😂
@theguywhopost
@theguywhopost Ай бұрын
Too high for that type of Shit 😂😂😂😂
@mikecaroto5361
@mikecaroto5361 Ай бұрын
🤣 Yeah right....If they remember who "ate/stole/broke" the dial indicator, between coughing up blood from the cast iron dust...they might just get out of the 17th century. Bet they don't know where Cincinnati is. It would be funny, if I didn't know for a fact that this crap is being sold in my country. While the profit they make is being used to support people who have been wishing me dead for centuries.
@CuriousEarthMan
@CuriousEarthMan 23 күн бұрын
VERY hard to believe :)
@user-ph6iw2bs7u
@user-ph6iw2bs7u 4 ай бұрын
Ждем продолжения, полный цикл производства.
@user-ho6qi5sw2b
@user-ho6qi5sw2b 3 ай бұрын
Парни молодцы
@user-ux4ih2gl3h
@user-ux4ih2gl3h 2 ай бұрын
Это ЖЕСТЬ!)
@ajikordinsalam
@ajikordinsalam 19 күн бұрын
Less talk work hard..result was awesome and job done as schedule.😊
@user-du6yr1qx5d
@user-du6yr1qx5d Күн бұрын
Раз...и из куска глины получился токарный станок...впечатляет!!🎉
@rsz90182
@rsz90182 Ай бұрын
I heard these guys make Southbend, Bridgeport, and also Rolex watches in the same factory and ship them out so they get stamped ""Made in ......"
@user-sz8vl1ej1z
@user-sz8vl1ej1z 13 күн бұрын
A cabron..toces son chingones 😮
@rustamsaifullin8034
@rustamsaifullin8034 3 ай бұрын
Молодцы, все ждем продолжения этого фильма👍⭐⭐⭐⭐⭐
@user-ck3vj7oh1m
@user-ck3vj7oh1m 3 ай бұрын
Я просто приклоняюсь этим мастерам, надеюсь их труд и опыт оплачивается достойно, хотя судя по обувке то сомниваюсь!🙏
@viktorlob1960
@viktorlob1960 2 ай бұрын
Ускоренный голос похож на миньенов. И правда. Делают то что заставят. Сегодня станок отливают а завтра на пикапе тойота с пулеметом на дело. Вернутся доделают станок)
@tomaszkluska6419
@tomaszkluska6419 23 күн бұрын
@@viktorlob1960 To są Indie, nie ma tam świrów.
@adricklynn8882
@adricklynn8882 3 ай бұрын
Incredible work! This was a lot of fun to watch. I appreciate that you so easily do a job that I could never do. As a bonus, the sped up video makes everyone sound like the Jawas from Star Wars. Keep up the good work!
@ichsonstkeiner7769
@ichsonstkeiner7769 2 ай бұрын
Als ich die Stimmen hörte, dachte ich sofort an Asterix und Kleopatra 😅
@tomkillsjerry
@tomkillsjerry 3 ай бұрын
I think what people are missing from the criticism is that these knowledgeable hardworking men are being taken advantage of by corporations who do not care about Their safety just the price per unit. Make no mistake these men are exposing themselves to unnecessary damage and danger. This doesn’t mean they aren’t hard working or unintelligent.
@niallfinn7109
@niallfinn7109 3 ай бұрын
Come on folks...they are working with what they have available...fair play to these hard working lads..👍👍
@hersch_tool
@hersch_tool 3 ай бұрын
Agreed, it's impressive. The size of the castings, burying them right in the ground, it's really something to see. And to be quite honest, the patterns are so complicated that I had a hard time wrapping my head around how it was all going together. I had to rewatch parts several times to understand the pattern. These dudes are working hard. And for anyone in the states, watching this and judging, what do WE do anymore? At least they are making useful tools. We don't make much of anything anymore. Bethlehem steel is not too far from me, or I should say its rotting corpse is not too far from me. The remnants of a once great industrial nation....
@konaguzzi1
@konaguzzi1 3 ай бұрын
@@hersch_tool you are very correct about these people excellent work. By the way lots of amazing industrial tooling still get made in your country but mostly very high end .
@Micuentadelfidel-zo7iz
@Micuentadelfidel-zo7iz 2 ай бұрын
@@hersch_tool We eat cheetos in our comfy couchs!
@chapiit08
@chapiit08 2 ай бұрын
If they had a chance of better conditions, more resources and more learning these people could achieve so much more. I admire them for their hard work and resourcefulness.
@matthewm3927
@matthewm3927 2 ай бұрын
It’s wild to think they’re a nuclear power
@chudleyflusher7132
@chudleyflusher7132 10 күн бұрын
Super strength high-tech alloy right there.
@Chromevulcan
@Chromevulcan 3 ай бұрын
Using the term "factory" very loosely here, but it's still cool to see. And that old timer in the purple is out there killing it!
@cgultyaev
@cgultyaev 4 ай бұрын
Из измерительных инструментов только угольник строительный. Точность данных станков отменная.
@user-ku9ov2qb8k
@user-ku9ov2qb8k 3 ай бұрын
Там в точности смысла нет, с такой отливкой)))
@user-jn1rv1lq1b
@user-jn1rv1lq1b 3 ай бұрын
@@user-ku9ov2qb8k ИНДИЙСКАЯ РАКЕТА НА ЛУНЕ СОВЕРШИЛА ПОСАДКУ А ВОТ ТОЧНАЯ расейская ОБ ЛУНУ РАСХЕРАЧИЛАСЬ
@user-zx6xj9yb8v
@user-zx6xj9yb8v 3 ай бұрын
О каких инструментах идет речь, если основная задача выставить отливку для строгания? Допуски большие, строгает там будь здоров, и точность там обеспечивается точностью самого строгального. Спозиционировали - отстрогали, все.
@asdwerty4315
@asdwerty4315 3 ай бұрын
@cgultyaev 😂 епать ты специалист! 😂😂😂😂 если не знаешь процесса то не пазорься! Написал хрень! При литье нужно только угольник и уровень, что бы ровно выставить литейную форму! Там запас для дальнейшей обработки большой!
@asdwerty4315
@asdwerty4315 3 ай бұрын
Учи мат часть! Балбес! 😂😂😂😂
@toastyovens8777
@toastyovens8777 3 ай бұрын
This is nuts. It's like going back in time 100 years ago but in a different timeline.
@taxicamel
@taxicamel 3 ай бұрын
YUP ....and nothing has changed in this particular foundry. No improvements ....no advancement. I have to say, this is NOT how lathe beds are cast today as the title suggests: "Amazing Process of Manufacturing Lathe Machine || How Lathe Machine Are Made in Factory…" It is most definitely NOT "amazing". In India or Pakistan ...this is what the process is, considering the video appears very much recent. But even by North American methods, casting was NEVER done this way in North America and probably neither in Europe. I hate to say it, because every one of these workers is in fact working very hard and deserve very much to be commended on the amount of work they are doing .....but every one of these castings are absolute JUNK. The wall thickness of these castings is undersized. There were clear indications of porosity on one of the machining images ....which means there could be porosity anywhere on this one casting ....and hence ANY of the castings. Also, what is the quality of these castings? What is the metallurgy of the metal? They only showed a pile of scrap materials. Was any chemistry checking ever done? Nothing was shown. The only take away is that this third world country is doing the best they can from very old procedures and processes ......not to be ignored. So when you see a very inexpensive lathe appearing on some ad somewhere, ask where the casting is from first ................and then decide if you want a VERY CHEAP LATHE ......because that's what you're going to get. .
@Mountain-Viking
@Mountain-Viking 3 ай бұрын
That's how corporations makes record profits year after year.
@Rimrock300
@Rimrock300 3 ай бұрын
The whole purpose of this prodution is exactly offer cheap lathes for the loal guy down the street that manufacture some motorbike parts or whatever. The thing is that the lathes are 'good enough' for the intended group of customers and their usage. They do not 'decide they want a very cheap lathe', they got no option. You are not wrong, but it's pointless to talk about manufaturing lathes according to modern standards in these circumstances. These customers can't just decide to go for a DMG Mori instead @@taxicamel
@chapiit08
@chapiit08 2 ай бұрын
@@taxicamel Grey cast iron of unknown metallurgy with voids, no ageing before machining (although not really needed for grey cast iron). For all the effort these workers put into making these beds they should at least be given the chance produce something of decent quality.
@bami2
@bami2 2 ай бұрын
100 years ago most western countries were in full-scale industrial revolution with mass manufacturing and production lines. This is more like 150-200 years ago small-scale cottage industry with basic mechanized tools
@IHateYoutubeHandles615
@IHateYoutubeHandles615 3 ай бұрын
I have a lathe manual from an American manufacturer back in the early-mid-1900's. Lathe beds then were cast and buried for months, or a year or more to allow casting/temperature related stresses to equalize. Only then were they dug up and machined to tolerance, after any possibility of warping was long gone.
@RedDogForge
@RedDogForge 3 ай бұрын
Yep, seasoning the cast iron. Modern alloys mitigate that It's still required to a degree but not to the extent of then. Also when they do these runs it's usually an ongoing process with non stop foundry work with many multiple bed castings There's undoubtedly been a long time between casting and milling.
@adventurewagen
@adventurewagen 3 ай бұрын
Using that relatively flat stick for check for level. Nice.
@user-xq5qz2fl7r
@user-xq5qz2fl7r Ай бұрын
По стружке видно, что чугун рыбный, это быстрая, выработка станины. Рабочий из своих, освобождает место для прохода резца. Для стабилизации чугуна нужно минимум десять циклов зима, лето. Эту станину будет вести во время работы.
@Mr_Flybacker
@Mr_Flybacker Ай бұрын
Чугун марки ХЗ (Хуй Знает). Сделано же из лома
@danv5075
@danv5075 2 ай бұрын
Раньше станины для станков несколько лет выстаивались перед обработкой. Ну или искусственное старение чугуна делали. А так - после отливки сразу под нож - точность станка будет низкая
@vimp5594
@vimp5594 Ай бұрын
Ты это напиши тем идиотам здесь, что черновую обработку от чистовой не отличают.
@jackchain853
@jackchain853 Ай бұрын
Похоже что на видео мы увидели черновую обработку на строгальном. Дальше эти станины будут долго отлеживаться, а потом все эти призмы и базовые плоскости будут доводить на фрезерном и шлифовальном станках.
@danv5075
@danv5075 Ай бұрын
@@jackchain853 надеюсь так и есть. Но это маловероятно
@vimp5594
@vimp5594 Ай бұрын
@@danv5075 По другому и быть не может или ЭТО ПРОСТО РАБОТАТЬ НЕ БУДЕТ, ты такое просто не купишь (к примеру, как потребитель), тогда какой смысл это вообще делать?!
@danv5075
@danv5075 Ай бұрын
@@vimp5594 работать будет, но точность со временем уйдет. Да и ресурс у станка такого невысок будет. И то что отливку делают из чугуна марки "что бог послал" вас не смущает? Где науглероживание, где отбор проб, где внесение присадок? Но старение чугуна делают, ага. Самому то не смешно?
@leonardcrum6896
@leonardcrum6896 Ай бұрын
Absolutely amazed and very impressed with their skill at setting up the mold. Hats off to you guys!
@masoodbhai8867
@masoodbhai8867 3 ай бұрын
ماشاءاللہ بہت خوب بہت اعلی سبحان اللّٰہ اللّٰہ اکبر احسن ماشاءاللہ چھا گئے ماشااللہ کمال ❤❤❤🤲🤲🤲💯💯💯💯🦁🦁🌹🌹🌹👍👍👏👏👌👌💪💪💪💪
@tismeagen684
@tismeagen684 Ай бұрын
Found this very interesting, zero health and safety in place, but incredible amounts of skill and hard graft.
@gordonagent7037
@gordonagent7037 3 ай бұрын
Fantastic job gentlemen, that is no mean feat, from pattern to shaper and finished surfaces, makes my little 12 inch Douglas shaper seem insignificant by comparison. I would love to know how many machines the older gentleman has done. I ignore the safety aspects as I guess it is a secondary consideration over there but all the same you do a great job and deserve fair praise.
@imtheeastgermanguy5431
@imtheeastgermanguy5431 2 ай бұрын
You ignoring safety? 😅😂👎👎💩
@Salim-nfad
@Salim-nfad 3 ай бұрын
ماشاء الله تبارك الرحمان ، و نعم الرجال
@user-pq6yt2cz5b
@user-pq6yt2cz5b 4 күн бұрын
More satisfying to watch with the volume off: sounds like Saturday cartoons🤣👍
@mustangbelly1
@mustangbelly1 2 ай бұрын
39.35.... connecting a lifting chain with a nut and bolt. You would have got the sack at our place for doing that. And I just love the standard safety flip flops. But you have to take your hard hat off to these guys. They do fantastic with what they have.
@BillCarns
@BillCarns 3 ай бұрын
Although the process initially seems crude and archaic the results are amazing. Keeping in mind that modern casting is really just a cleaner looking version of the same methods this is the essence of processing iron into a solid machine. Very impressed with this process and their results.
@ervie60
@ervie60 3 ай бұрын
I was thinking the same. However, total lack of quality control of the molten iron, no samples no nothing. I understand the eye of the master regarding temperature when to pour but oven temp? Metallurgy? Slag on top and leaving it floating?? Hardness testing? After machining loads of pores.... Lots of room for improving quality and quality assurance with relative minor investment.
@BillCarns
@BillCarns 3 ай бұрын
@@ervie60 I see your points, however the 3rd world often times scraped by. It's hard to know the macro of their scenario and question it.
@farmerbill6855
@farmerbill6855 2 ай бұрын
Not iron, that's cast steel. Very sketchy cast steel at that. There's no control in that junk they're melting down. I wouldn't be surprised at a 50% failure rate. Maybe worse.
@ervie60
@ervie60 2 ай бұрын
@@farmerbill6855Hoe can you tell it is steel instead of iron? I've seen a shot of the scrap they put in the oven..lots of Iron and maybe some steel scrap. Pity no shots of anything else during the melting process like infusing oxygen to reduce the iron into steel....nor additional alloy elements.. Anyhow, we can all agree; a dodgy/sketchy end result with absolutely no quality control whatsoever. Nice way to invest in a new machine tool.
@ervie60
@ervie60 2 ай бұрын
@@BillCarnsPerhaps we should question other things like; do they run a space program? Do they posses nuclear weapons? If a similarly quality assurance system is in place for those things...but hey, only asking the questions LOL
@sarvdogra
@sarvdogra 3 ай бұрын
Now this is impressive...! Using technique and knowledge to create high value, precision machines through sand casting 1st principles and machining. Respect..!
@brianjensen5200
@brianjensen5200 3 ай бұрын
None of these machines would be high value.
@konaguzzi1
@konaguzzi1 3 ай бұрын
@@brianjensen5200 they are worth a lot more than the scrap they were made from, and they are probably for the local/domestic market not for export.
@Roberty98
@Roberty98 10 күн бұрын
@@konaguzzi1 Does not matter how profitable it is, the reliability is right down in the toilet. You can throw it out next day because it won´t be safe to work on it.
@Amit_J
@Amit_J Күн бұрын
These beds should be left in open for two to four years so that change of seasons brings out bends and distortions before machining.
@richardburgers8965
@richardburgers8965 3 ай бұрын
what a fantastic video. these guys are amazing working with what they have.
@donlunn792
@donlunn792 Ай бұрын
The guy can’t even afford flip flops! I started watching this vid ,and thought what the hell is going on. I have ended watching with total respect for these guys. I saw a steel mill in the late fifties where my Uncle worked. He took me and my Dad around. (Wouldn’t happen these days) that mill was almost the same as this one. Hats off to these guys working in a Mill that belongs in the fifties. Yes castings would be weathered in mills of the fifties,sixties,and Seventies. But modern times doesn’t allow for castings to be weathered for 10 years. I worked for a Diesel engine component factory in the Seventies.All of the castings we machined then were approximately 6 years old. But if you think nowadays! How much stock could be held for weathering ? What factory could afford that in modern times? We were using machines that were manufactured in WWI ,and they were still producing great products. Why? Because the Castings of “Those” machines were weathered properly. And they were well maintained by Millwrights who were trained as Apprentices. All due respect for these guys who are working hard,in arduous conditions to support their families.
@thiagomachado2071
@thiagomachado2071 6 күн бұрын
Mas só mostram até essa parte sempre!! Pq não postam um vídeo mostrando a tempera do barramento, a retifica posterior...e a montagem??
@Route_786
@Route_786 4 ай бұрын
Those who are criticising these men, I have a message for them: Yes Sure, you could say that....! however, people who have the ability and skills to do something like that with virtually no resources and tech. Imagine what they can do with the machines, resources, and equipment that you guys use while sitting on their backsides and watching everything is being done automatically. What you do can be done by a 10th grade while just sitting on the computer and operating the automatic machines on computers and yet you have the balls to criticize such hardworking men. Come and work there for just one day and I will ask you about the value of life.
@richardteale3217
@richardteale3217 4 ай бұрын
Well said my friend and totally true.
@ronnierykers3638
@ronnierykers3638 3 ай бұрын
Completely correct@@richardteale3217
@wrongfullyaccused7139
@wrongfullyaccused7139 3 ай бұрын
No one stopping them from improving their educations and working conditions. They simply do not care to grow.
@nwie9mm261
@nwie9mm261 3 ай бұрын
This is typical sand casting process. This is still done the same way all over the world today. The difference to Germany is more environmental regulations and adequate protective equipment. The process is the same!
@ronnierykers3638
@ronnierykers3638 3 ай бұрын
Grow to what @@wrongfullyaccused7139
@donlunn792
@donlunn792 26 күн бұрын
Thank you for highlighting my comment.I have watched this vid again,and I am in awe of these guys skills. It is an amazing vid.
@user-wd2qf8wk3v
@user-wd2qf8wk3v Ай бұрын
А я все думал, откуда они станки берут? А они оказывается их тоже сами делают!
@tomaszkluska6419
@tomaszkluska6419 23 күн бұрын
:) no nie? Piękne. Trudne czasy tworzą silnych ludzi.
@user-yb5nu9tb4z
@user-yb5nu9tb4z 4 ай бұрын
👍🛠🤗 Слава станкопрому Пакистану. Ура🍷🍸🔨
@rafaeldejesusgrande2013
@rafaeldejesusgrande2013 3 ай бұрын
Sin duda son maestros en lo que asen, mis respetos
@Izya_schnipersson
@Izya_schnipersson Ай бұрын
Мое восхищенье👍👍👍 наладить такое производство с такими минимальными возможностями! 👍👍👍 они так скоро и свою орбитальную станцию построят....😅
@user-wd3hw5tt2l
@user-wd3hw5tt2l Ай бұрын
Ха восхитительно! Трудягам почет и уважение!
3 ай бұрын
Olá amigos trabalho perfeito!!! Estou pensando uma fundição para aluminio para fazer para pequenas peças!!! Gostei das tecnicas dos amigos aí aos poucos vou aprendendo mais, obrigado!!! Boa sorte a todos aí!!!
@jimm7165
@jimm7165 3 ай бұрын
look at the porosity/voids in that casting!
@vovanhz7803
@vovanhz7803 3 ай бұрын
зная то что чугун бывает разный, ошибка всего в несколько процентов приводит к тому что станина будет мягкой. весь процесс просто пугает, я уже умолчу про СИЗ
@spicyF1
@spicyF1 3 ай бұрын
Less technology but this requires more skill, what people have to understand they are in a period equivalent to the 1900s, safety was none existent, they have to develop according to their own trajectory
@QwertyQwerty-rl6go
@QwertyQwerty-rl6go 3 ай бұрын
Отлично. А теперь можно видео, где нормальные станки делают?
@user-nt7vn5hx3n
@user-nt7vn5hx3n 2 ай бұрын
Всякие станины так и делают.
@SomeTechGuy666
@SomeTechGuy666 3 ай бұрын
It's too bad there was porosity in the underside of the ways like that. Some sand must have trickled down there when they pulled the plug out. The ways need to be heat treated to harden them. Then they will need to be ground. The planer worked very well for that job. It would be hard to mill such dirty steel, tool life would be terrible.
@randydewees7338
@randydewees7338 3 ай бұрын
no, it will probably be left soft. Final form will be scraped in by a fitter. In use it will be easily refreshed by scrapping. That's the way all machines were done up into the first half of the 20th century.
@ronmoore6598
@ronmoore6598 Ай бұрын
Cool watching the shaper work. You don't see those much anymore.
@EMANWeldingVlogs
@EMANWeldingVlogs Ай бұрын
Process by process to made this quality items, no instant, it takes a lot of time, its hard to it, i salute and thankful to all hardworking people like that, 🎉🎉🎉❤❤❤
@stevenpederson1645
@stevenpederson1645 3 ай бұрын
Another Southbend ready for paint and final assembly, the key to a good quality casting is the proper mix in the hopper, from the wheelbarrow, and all the PPE the workers are wearing while testing the molten iron for the right percentages. The casting crew could use some fireproof socks in those sandals too.
@leonardmolberg2167
@leonardmolberg2167 3 ай бұрын
South Bend lathes were light duty machines, compared to Axelsons, Lodge & Shipley, Niles, Monarch, and many others, but many fine shops and operators started out with them and grew from there. They were capable of doing fine work within their capacity and skill of the operator. Their design, along with most others, were technologically
@stevenpederson1645
@stevenpederson1645 3 ай бұрын
@@leonardmolberg2167 I completely agree with your comment, I ran Lodge and Shipley, Axelson, Warner and Swayze, Bullard and probably a few more when I worked in machine shops. I used to own a 20 X 48 Axelson, but I now have a Leblond tool room lathe in my garage to play on in my retirement. But my snarky comment was the new S. B. made in China or wherever they come from, drastically over priced and over rated compared to a real lathe of yesteryear.
@chapiit08
@chapiit08 2 ай бұрын
@@stevenpederson1645 Still the Chinese employ at least nodular cast iron to produce their beds on lesser machines and better metallurgical compositions on bigger machines. A friend of mine visited a lathe manufacturing plant in China and saw acres of lathe beds ageing out in the open for a year or so before being machined.
@user-fl9gz2xr1j
@user-fl9gz2xr1j 3 ай бұрын
Пакистанцы молодцы, ребята трудолюбивые стараются что производить от не достатка, нето что наши русские все просрали! что нам оставили предки, привыкли все покупать сейчас санкции если Китай отвернется от России мы будем в полной жопе.
@asdwerty4315
@asdwerty4315 3 ай бұрын
Ты прав. Но вата и zголовые этого не поймут
@svjaz
@svjaz 2 ай бұрын
It seems that the running surfaces of the casting beds are machined immediately after casting - *not good!* In a grinding machine factory I know in Germany, the cast bed blanks were stored outside for several years (I think 10 years) in all weathers, summer/winter, to reduce internal tensions from the casting body! My brother works in a factory in Germany where lathes that are decades old are refurbished - only the old cast body is used, the running surfaces are grinded new, all attachments and drives with digital measuring systems are newly fitted. Important for the accuracy of the new lathe is the old cast body, where all internal tensions have been reduced over decades!
@BIGSMOKE-bl2lq
@BIGSMOKE-bl2lq 2 ай бұрын
I could see the run out in that tool fixture on there shaper machine i dont thin there concerned about internal stresses haha
@mikocap21
@mikocap21 Ай бұрын
@@BIGSMOKE-bl2lq How do you get runout on a shaper?? It only moves back and forth. If you're talking about the tool flipping up that's intended, it's to reduce wear on the cutting edges when the tool goes into the backstroke.
@CuriousEarthMan
@CuriousEarthMan 23 күн бұрын
@@mikocap21 Just like an old shaper.
@CuriousEarthMan
@CuriousEarthMan 23 күн бұрын
@@mikocap21 In stone-working, that shaper is called a plane, but what's the difference really?
@joedirt1965
@joedirt1965 3 ай бұрын
I was thinking in the event of a global catastrophe people at a 1900 level of technology will rebound the fastest. More advanced technology will be impossible to keep running.
@gilbertofernandes2546
@gilbertofernandes2546 3 ай бұрын
Lindo, perfeito, ousado e profissional!!!! Grandes artífices da fundição.
@plang42
@plang42 3 ай бұрын
It's good to see they are wearing their "safety Sandles" 😂
@Global7774
@Global7774 4 ай бұрын
Поклон низкий таким Людям труженикам!!!!! 🙏🙏🙏🙏🙏🙏
@user-cr7qm6tq1v
@user-cr7qm6tq1v 4 ай бұрын
Молодцы.
@PrivateUsername
@PrivateUsername 2 ай бұрын
"What kind of metal is this cast from?"...."Yes!"
@Valery_1954
@Valery_1954 2 ай бұрын
Что-то чугуноподобное 😀
@wdrewnowziety5271
@wdrewnowziety5271 16 күн бұрын
"Every single grain in that casting is hand picked and carefully selected by our highly trained staff"
@CD-SU
@CD-SU Ай бұрын
Fantastic work in extremely difficult conditions - and again, owners of these factories should be ashamed by the lack of some basic attempt to help prevent, the almost certain, injuries to the workers.
@valeramaga5453
@valeramaga5453 4 ай бұрын
молодцы,, почти вся ручная работа...каменый век.
@user-ok8qu5mw9r
@user-ok8qu5mw9r 3 ай бұрын
non l âge du fer juste apprêt l âge du bronze
@user-qq2lh7ns5s
@user-qq2lh7ns5s 3 ай бұрын
@@user-fl9gz2xr1j Большинство технологий (особенно такого уровня) можно найти в открытых источниках
@user-jl1vh8rb7g
@user-jl1vh8rb7g 2 ай бұрын
техника безопастности на вышшем уровне и главное работают в шланцах.
@valeramaga5453
@valeramaga5453 2 ай бұрын
как раз я тут не вижу тех.без.@@user-jl1vh8rb7g
@dmkpredator
@dmkpredator 4 ай бұрын
в пакистане делают все кроме средств защиты
@ACTBotRussian
@ACTBotRussian 4 ай бұрын
тебе не по хуй ли? главное что они делают , а ты ничего не делаешь!
@user-hq2ez3wu4w
@user-hq2ez3wu4w Ай бұрын
Защиту придумали слабаки ( это сарказм если что)!
@nigelparker5886
@nigelparker5886 3 ай бұрын
Do they even harden the slide ways? I’d love to see the contents of the gearbox etc,.? Still…what can you say, they get by and so few would be so capable in the west I’d suspect! Cheers
@johnrevard8115
@johnrevard8115 17 күн бұрын
I can't believe they are doing this in sandals, and some are barefoot.
@user-zk5lw1wp8r
@user-zk5lw1wp8r 2 ай бұрын
вот где настоящий и сложный рабочий день респект мужикам
@ronmoore6598
@ronmoore6598 Ай бұрын
The scooter for transport was a hoot!
@ericbivins8014
@ericbivins8014 2 ай бұрын
That's how it was done 150 years ago in America. Kind of cool.
@farmerbill6855
@farmerbill6855 2 ай бұрын
More like 60 years ago. I'd bet that shaper started its life in the US somewhere.
@tomk3732
@tomk3732 13 күн бұрын
200. No one made SB Lathe this way in 1924. Please. This is a sloppy way of doing things from 1824.
@sergeynikolayevich3302
@sergeynikolayevich3302 4 ай бұрын
После просмотра этого ролика, где-то сейчас инспекторы ТБ⚠️капли пьют сердешные😂😂😂
@user-vr4th9lk5s
@user-vr4th9lk5s 4 ай бұрын
Хрен... На производстве многое повидали, а за чужих сердце не болит.
@Notrusbot
@Notrusbot 4 ай бұрын
посмотрел, ни разу глаз не дернулся
@Novichkov_Aleksey
@Novichkov_Aleksey 3 ай бұрын
Ходить в шлепках это у них национальная особенность , там я заметил в начале ролика одного в красах , наверно основной у них ! 🤷‍♂️
@Alexandr-ss5hy
@Alexandr-ss5hy 26 күн бұрын
​@@Novichkov_Alekseyну да. Типа центровой или смотрящий
@nelqui7685
@nelqui7685 2 ай бұрын
Although the process is primitive, it works and as for these workers, they are great warriors, it is very difficult work. 😮 ... The Pakistani government has to look out for these workers, advising them to wear boots, gloves, masks and helmets.
@Fury9er
@Fury9er Ай бұрын
Interesting video, I have never seen a shaper working before. I spotted the advancing mechanism on another machine in the background, when the reversing lever is operated by the bed, it increments the z or x axis in the chosen direction. I also found the comments about seasoned castings informative, I didn't know they had to be left to destress for months before machining.
@oficinacupimdeferroalysson4048
@oficinacupimdeferroalysson4048 3 ай бұрын
Muito bom estou aprendendo muito com você obrigado
@welkrip
@welkrip 2 ай бұрын
В этом видео мы узнали, что у них есть лебёдка, лифт и мотоцикл.
@farmerbill6855
@farmerbill6855 2 ай бұрын
Did you miss the wheelbarrow?
@welkrip
@welkrip 2 ай бұрын
@@farmerbill6855 это я видел там, где они делали шестерни для мотоцикла.
@user-dt6dm1fk7f
@user-dt6dm1fk7f 3 ай бұрын
There's old Chinese say😮 say,,,dont scorn little sneak,,,its,may some days become dragon,,!with all best wishes for 🇵🇰 Pakistan people ,,greetings from lraq
@jakleo337
@jakleo337 2 ай бұрын
The bed behind the shaper machine. An apprentice sleeps there at night.
@user-dz2ut5ff2z
@user-dz2ut5ff2z 3 ай бұрын
Смотрю и удивляюсь --- не ужели в России нашим блогерам снимать нечего,покажите наши производственные процесы,технологию изготовления, например церковных колоколов или ажурных решоток,заборов .Литейное дело в России ,со времен Демидова, считалось одним из лучших в Европе. Конечно этим ребятам- уважение и хвала --- не имея практически ничего,умудрится в итоге получить довольно не плохой результат своего труда.Молодцы!!! трудолюбивый и работящий народ .
@Rukoblud-MC
@Rukoblud-MC 3 ай бұрын
с чего ты взял что это наши блогеры?просто чуваки пиздят видосы и на свой канал кидают
@megavolt0674
@megavolt0674 3 ай бұрын
ну почему же, "Константин про" много чего снимает и показывает.
@user-qq2lh7ns5s
@user-qq2lh7ns5s 3 ай бұрын
А зачем про колокола, пусть покажут как делают в России станки. Если вообще остались такие производства.
@asdwerty4315
@asdwerty4315 3 ай бұрын
​@@user-qq2lh7ns5s😂😂😂😂 не осталось почти.
@user-cw1jj8ph5y
@user-cw1jj8ph5y 3 ай бұрын
У нас гвозди не делают. О каком станкостроении можно говорить. Стволы для орудий с хранения, так как нет станков для их производства. За то есть олигархи, их у нас прям очень много!
@arbit3r
@arbit3r 2 ай бұрын
Must be in Pakistan. They make everything there. Its like going back in time to England in the industrial revolution.
@user-fl9gz2xr1j
@user-fl9gz2xr1j 3 ай бұрын
Я рад за них, что есть у них защитные тапочки 😀
@aes_ltd
@aes_ltd 3 ай бұрын
Ещё и маски присутствуют! Это шокирует😂
@stankv
@stankv 3 ай бұрын
А как вам крепление станины на кран на пару оборотов болта?))
@user-fw7go4np4y
@user-fw7go4np4y Ай бұрын
Да какие пару оборотов? Точным и сильным движением пальца правой руки, гайка делает минимум 5-6 оборотов! @@stankv
@Feanor2
@Feanor2 3 ай бұрын
Ммм! Почти как у Дядько Максима! И точность, и закалка, и шлифовка до микрон и зеркала, все на месте, высший класс! Настоящие орочьи технологии! (Это был сарказм, если что).
@user-nc3pt7gc3p
@user-nc3pt7gc3p 3 ай бұрын
Выкуси фавретто 😂😂😂😂
@user-vp1uf2tt9h
@user-vp1uf2tt9h 3 ай бұрын
Может быть и у них не сильно криво получается. Типо Ереванского станка что нибудь и получится.
@Feanor2
@Feanor2 3 ай бұрын
@@user-vp1uf2tt9h ну Ереван - уже далеко не образец для подражания. С учетом состава металла - еще грустнее. А если обратить внимание, как выставляются станины для строгания - я думаю Ереван вообще на их фоне Коммунарасом покажется…
@user-sq9lg8wd9w
@user-sq9lg8wd9w 3 ай бұрын
Особенно последние кадры понравились. Обстуганную станину ставит на обструганные направляющие предыдущей обработанной детали. Финиш!!!
@user-pv9fd3lv8q
@user-pv9fd3lv8q 3 ай бұрын
Думаете ей от этого хуже стало?
@user-sq9lg8wd9w
@user-sq9lg8wd9w 3 ай бұрын
В станкостроении нет понятия хуже-лучше. Там есть техпроцесс.@@user-pv9fd3lv8q
@user-bx4cd3cx3t
@user-bx4cd3cx3t 2 ай бұрын
на сколько я помню перед мех обработкой еще делали искусственное старение что бы снять напряжения в металле после отливки. там они могут лопнуть при обработке
@user-sq9lg8wd9w
@user-sq9lg8wd9w 2 ай бұрын
Было, но имкусственным его назвать трудно. На улице лежали отливки с годик и больше, внетри медленно шло изменение структуры чугуна.@@user-bx4cd3cx3t
@user-gs2rv7ml9r
@user-gs2rv7ml9r 2 ай бұрын
Это скорее всего предварительная обработка. Потом будет шлифовка станины. Или шабровка.
@GFSwinger1693
@GFSwinger1693 2 ай бұрын
Good thing OSHA provided them with safety sandals.
@icusawme2
@icusawme2 2 ай бұрын
and Safety Squints for the eyes😮
@Sole-proprietor
@Sole-proprietor Ай бұрын
These Pak made Lathe machines are being sold in middle east since ages and are highly trusted there
@cassiusclay7482
@cassiusclay7482 3 ай бұрын
Superbe travail bravo
@sylvainkenwoung2914
@sylvainkenwoung2914 3 ай бұрын
Vive l'industrie Africaine par la voie des Hommes 🚹 💪🤸‍♂️🇨🇲😇 RII SARL Cameroun au 🎤
@sikandermahmood8308
@sikandermahmood8308 Ай бұрын
Mashallah very good job Salaam the worker who is doing this hard job may Allah keep them safe life
@Artur-dt1cj
@Artur-dt1cj Ай бұрын
O Homem, destaca-se entre a restante animalidade, pela Imaginação matemática, intelectualidade e criatividade artística e inventiva...
@SA-HOME
@SA-HOME 4 ай бұрын
Техника безопасности - 80 уровень!
@user-ku9ov2qb8k
@user-ku9ov2qb8k 3 ай бұрын
Как и материаловедение))) Когда в одну печь идут шестерни с корпусами от швейных машин, то на выходе марка стали будет "чёто железное".
@stankv
@stankv 3 ай бұрын
@@user-ku9ov2qb8k Кстати да, ведь для станины лучше всего чугун , так как он хорошо гасит вибрации
@davidamaro1112
@davidamaro1112 Ай бұрын
I love these videos...I was curious to know how things were produced...before automation...now I know...
@larrykrise3609
@larrykrise3609 3 ай бұрын
all i can say is awsome from start to finish you men are pros.great work
@MultiTrofi
@MultiTrofi 4 ай бұрын
Офигеть это же продольно-строгальные, которве считаются устаревшими, потому что их заменили большие фрезеры и шлифовка 😅
@andrejaga3003
@andrejaga3003 3 ай бұрын
Если у вас нет таких станков, это не значит, что они устаревшие.
@sangeenshahkhan
@sangeenshahkhan 3 ай бұрын
Shit indeed. :)
@TheAndreyBelkov
@TheAndreyBelkov 3 ай бұрын
Фрезерный станок не такой жесткий. У него шпиндель
@welding_cut
@welding_cut 3 ай бұрын
Строгач в данном случае пожëстче будет.
@user-cd9om1qu2n
@user-cd9om1qu2n 4 ай бұрын
Процесс базирования заготовки очень примечателен - как говорит техноблогер Дядько Максим: "Плюс-минус трамвайная остановка"
@pruzhin_petrov
@pruzhin_petrov 4 ай бұрын
здесь показывается производство заготовки станины а не самой станины, допуск может в больших пределах быть
@user-Master1969
@user-Master1969 4 ай бұрын
У вашего "техноблогера" нет даже технического образования, не говоря о явном отсутствии понимания в элементарных вопросах.
@tvoinet
@tvoinet 4 ай бұрын
Ну у нас и так не могут, головы с соломой да и руки кривые. Некоторые уже у пакистанцев на подсосе подрабатывают.
@grabdmitry
@grabdmitry 4 ай бұрын
@@user-Master1969 так он и сам постоянно об этом говорит для таких как ты: он все делает не правильно, работать не будет.
@user-Master1969
@user-Master1969 4 ай бұрын
@@grabdmitry Давайте на "вы". Я не писаюсь кипятком от вашего кумира и мне на то, что он говорит - наплевать.
@williampringle2307
@williampringle2307 3 ай бұрын
It's clear the people who would survive an apocalypse. We shouldn't forget that the wests Industrialization was formed on bad working enviroments conditions and pay,health and safety being quite a recent development. Bless them ,you'll find it hard to find people who'll graft like that in the 1st world nowadays and they seem happy fit and agile comared to the average westerner.
@noe616
@noe616 20 күн бұрын
They sound like StarWars Ewoks.
@sawinsrisawat2539
@sawinsrisawat2539 4 ай бұрын
อยากดู จนจบ กระบวนการ ครับ
@frankroden8233
@frankroden8233 2 ай бұрын
Oh Man there is some precision machining. That casting is rough and with dirt and broken concrete floors. I wonder how level and true, the machines used to make a lathe.
@georgemecanico7138
@georgemecanico7138 Ай бұрын
Os engenheiros da nasa não chega nem perto desses cara
@kimsvendsen2478
@kimsvendsen2478 15 күн бұрын
So when you buy your $10000.00 lathe. Ask yourself where does the money go. Certainly not on the health and welfare of those skilled workers that made it.
@christianhoffman7407
@christianhoffman7407 3 күн бұрын
There is another video from the same shop, doing the same thing that also has a bogus title. It is just making the mold and the rough machining of the CHASSIS - and if not for them mentioning it goes to a lathe it would be extremely difficult to surmise what exactly it is.
@flaviosilva6169
@flaviosilva6169 2 ай бұрын
Maravilhoso 👏🏻👏🏻👏🏻😍👍🏿
@boblove6487
@boblove6487 3 ай бұрын
These guys are skilled tough men. It’s good to see this.
@dariolara1836
@dariolara1836 Ай бұрын
👏👏👏 Lapa-PR-BRASIL.
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