Attach Copper Wire to Carbon Brush

  Рет қаралды 28,967

Jake Marvin Villegas

Jake Marvin Villegas

Жыл бұрын

Hi guys I created this video to try to answer the question of “how a copper wire is attached to the carbon brush” and “can you attach a copper wire back to the carbon brush” I hope this video will be useful to you guys. If you have questions or comments or suggestions please feel free to comment down below. Thanks!

Пікірлер: 79
@davenooner2142
@davenooner2142 Жыл бұрын
If you mix some of the powder graphite into the epoxy, it should help the conductivity.
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Thanks for the tip sir, I would love to try that
@signalearth
@signalearth 10 ай бұрын
jake, thanks for taking the time to post this very, very helpful bit of research. i’m trying to help a sweet older lady in the neighborhood fix her very bizarre pottery wheel and this should/could do the trick! thank you again from atlanta, georgia 🎉🎉🎉
@JakeMarvinVillegas
@JakeMarvinVillegas 10 ай бұрын
You're welcome sir, wow thank you for helping the lady sir. We need more gentlemen like you 😇
@tuga2112
@tuga2112 5 ай бұрын
YEAH!!! make your own brushes.. this is awesome. this is exactly the kind of information i needed. turned out the motor for my car aerial brushes are no longer available. this is a practical means to keep it running with original gear. thank you very much for the research and posting your findings.
@JakeMarvinVillegas
@JakeMarvinVillegas 5 ай бұрын
And thank you sir, glad to help in some ways 😇
@nolivalerio7461
@nolivalerio7461 Жыл бұрын
another very helpful tip from you sir jake ..more power and keep safe always...
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Thank you Sir Noli 😇 God bless you and keep safe
@victoryfirst2878
@victoryfirst2878 Жыл бұрын
This is a very good video on making motor brushes for the handyman. Instead of just using super glue how about a mix of super glue and carbon or graphite dust ??? I have had luck with this method years ago. Do not remember if the dust type or should I say hacksaw shaving mixed with the glue. For some reason the reaction with isocyanate adhesive made things hot you could smell it Jake. Did not fail when I tested the bond on brushes including heating part of the experiment. That is all I remember Sir. Keep on making great videos fealla too.
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Thanks Sir for the support and encouragement 😇 I would definitely try your suggestions Sir. Now I have two mixtures in mind yours and Sir Dave's
@ballsack4321
@ballsack4321 10 ай бұрын
Brilliant video mate, thank you sir
@JakeMarvinVillegas
@JakeMarvinVillegas 10 ай бұрын
You're welcome and thank you sir 😇
@crohkorthreetoes3821
@crohkorthreetoes3821 Жыл бұрын
Thanks for sharing your findings
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
You're welcome Sir
@humveeadventures
@humveeadventures 11 ай бұрын
Great video!!
@JakeMarvinVillegas
@JakeMarvinVillegas 11 ай бұрын
Thank you sir 😊
@azizaviation
@azizaviation 7 ай бұрын
Good information. Both videos related to making carbon brushes are good
@JakeMarvinVillegas
@JakeMarvinVillegas 6 ай бұрын
Thanks sir 😊
@kevinberry5793
@kevinberry5793 2 ай бұрын
Thanks for the info
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
No problem 👍
@jcuvier135
@jcuvier135 Ай бұрын
Thanks for presenting some alternatives.. I suck at soldering, so it was good to see that soldering just isn't a very good way to do this. Epoxy it is!
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
You're welcome sir and thank you too! There are many ways to bond wires I myself find it difficult to solder one 😇
@gunjansharma1918
@gunjansharma1918 23 күн бұрын
If not into electronic,pls do not try this , epoxy is the hell for designers.
@balsonnaoshekpam6240
@balsonnaoshekpam6240 14 күн бұрын
Very nice
@leeisenberg
@leeisenberg 7 ай бұрын
Awesome, thanks for sharing. - take care
@JakeMarvinVillegas
@JakeMarvinVillegas 7 ай бұрын
Thank you sir
@apollomedia7210
@apollomedia7210 2 ай бұрын
You can also try phosphoric acid 85%. I use it to solder 18650 batteries with wires. But I am not sure how it will work with graphite.
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Wow thanks for the info sir. Will try when i have the chance
@santhoshbr3666
@santhoshbr3666 5 ай бұрын
Thanks for sharing
@JakeMarvinVillegas
@JakeMarvinVillegas 5 ай бұрын
You're welcome sir and thank you
@pringoalsvillegas5750
@pringoalsvillegas5750 Жыл бұрын
Wow ❤ amazing
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Salamats kang hehe
@user-yi3ki3fh5h
@user-yi3ki3fh5h 3 ай бұрын
Gd job brother .nice work ✌️❤️
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Thank you so much 😀
@tinkerbooks2609
@tinkerbooks2609 26 күн бұрын
Where did you get the carbon block?
@angelicafernandez8772
@angelicafernandez8772 Жыл бұрын
❤❤❤
@SampathManage-lm9qb
@SampathManage-lm9qb 4 ай бұрын
@luispedraja
@luispedraja Жыл бұрын
hey have you tried polishing or sanding off a coating of the wire ends before soldering it in ? also, maybe they also add a small metal tubing or something
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Good day sir, nope I havent tried it yet. But thanks for the info, it may increase the conductivity and bond to the carbon
@tabugupta
@tabugupta 9 ай бұрын
There is no need of graphite Powder in epoxy... because steel spring contact with carbon....carry the current 😊
@samizakaria5059
@samizakaria5059 2 ай бұрын
thanks
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
You're welcome!
@makmedia887
@makmedia887 Ай бұрын
How can I connect the wire of a brush to motor? My motor seems to be connected to the brush wire with sticky substance! Do you have any idea?
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Good day sir, do you mean the carbon brush? What kind of motor do you have
@edrisi9306
@edrisi9306 10 ай бұрын
This is great. Can one solder the wire from the brush to the brass cartridge the carbon brush is housed in?
@JakeMarvinVillegas
@JakeMarvinVillegas 10 ай бұрын
Good day sir, yes you can do that but it makes replacement a little bit difficult as you need to remove the solder before replacing the carbon brush
@zombi6446
@zombi6446 3 ай бұрын
I need to fix an abs pump for my Honda Fit/Jazz, due to age (2008), I couldn't find any carbon brushes... If I buy some good quality carbon brushes (ex.makita), could I attache the copper wires to each other instead of attaching the wire to the copper brush? Thank you.
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
You're welcome sir ☺️
@Derek_Garnham
@Derek_Garnham 18 күн бұрын
i've ground down oversize brushes to fit before now and soldered the pigtail as you suggest
@nathanmack5514
@nathanmack5514 7 ай бұрын
Might try a metal repair paste
@JakeMarvinVillegas
@JakeMarvinVillegas 7 ай бұрын
Definitely will try this sir
@sosimacuizon8071
@sosimacuizon8071 Жыл бұрын
😲
@jerissacanabe1774
@jerissacanabe1774 Жыл бұрын
😍😍😍😍😍
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Thank you sa support beb 😘
@1shanimehar1238
@1shanimehar1238 4 ай бұрын
Hallo sir iam interesting how to make carbon bush I want a carbon bush sheet please tell me where iam going and where is available details tell me how iam oder send who is made
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Good day sir, i have ordered it via shoppee sir online shop. Just search for graphite block
@multitechservicepoint4917
@multitechservicepoint4917 3 ай бұрын
Watch full video ,i decided buy a New one😂
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Yes for convenience 🤣
@fixat-illshowyouhowtofixyourpo
@fixat-illshowyouhowtofixyourpo Жыл бұрын
How to biuld comutator?
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Sorry Sir I cant do that for now
@fixat-illshowyouhowtofixyourpo
@fixat-illshowyouhowtofixyourpo Жыл бұрын
@@JakeMarvinVillegas can u just tell the idea
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Sure, I will make a video animation Sir 😉
@user-ir2ju3le1o
@user-ir2ju3le1o 9 ай бұрын
Hello sir. I just want to know what is the purpose of braided copper wire in the carbon brush.
@JakeMarvinVillegas
@JakeMarvinVillegas 9 ай бұрын
Good day sir, para po mas conductive yong carbon pero pwedi namn yon wala
@Derek_Garnham
@Derek_Garnham 18 күн бұрын
I wonder if it is to stop the brush working when it gets too small. this way the brush does not disintegrate in use when it gets real small and smashes itself up as it is jammed against the spinning commutator
@jozefbubez6116
@jozefbubez6116 5 ай бұрын
I don't know how it is actually done but maybe you place the wire in the hole and copper-plate using copper sulphate?
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
You mean sir that blue colored copper sulfate? I think it is used in pesticides
@jozefbubez6116
@jozefbubez6116 Ай бұрын
Correct, my friend except here in olde England we spell it copper sulphate. I really don't know the commercial process exactly but worth a try I would think. Best wishes!@@JakeMarvinVillegas
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
Sure sure i will try your suggestion good sir 😇
@nickbaylander6320
@nickbaylander6320 Жыл бұрын
Jb weld. Since it already has good conductivity. You just need it to stick and handle heat. The brushes won't get hot enough to affect the chemical weld
@JakeMarvinVillegas
@JakeMarvinVillegas Жыл бұрын
Yes Sir, even if its not epoxy as long as it can handle the heat from the commutator and carbon brush its good to go. By any chance do you have an adhesive in mind aside from super glue or epoxy Sir?
@ccfmfg
@ccfmfg 9 ай бұрын
Just use a self tapping screw.
@JakeMarvinVillegas
@JakeMarvinVillegas 9 ай бұрын
It might damage the commutator sir when the carbon brush wore out
@ccfmfg
@ccfmfg 9 ай бұрын
@@JakeMarvinVillegas You shouldn't ever be running the Brushes that short. Usually the Mfgr lengths the brush wire to be short enough to stop the brush and cause a loss of contact with the commutator before the original brush wire nut buried inside the brush from coming in contact with the commutator. so just using a short screw which does not have to be self tapping or steel, it can be brass, copper or aluminum can be used safely in the back of the brush to retain the brush wire without hazard. You could also center drill the brush clear thru it's axis with a hole just big enough for the wire then crimp or solder a small shortened piece of uninsulated copper electrical connector for that wire size to one end and after counter boring the center axis hole thru maybe 3/4 of the way from the commutator side of the brush just big enough for the connector piece to slide in and bottom in the counter bored hole retaining it. You would have slightly less brush contact and slightly shorter brush life but it probably wouldn't matter that much especially if You didn't have access to epoxy. if you use to much epoxy you could drastically reduce the amount of electrical contact from wire to brush. But I could be wrong. All this is just crap I derived from reading stuff off the Bath Room Stall Walls in the Head at the Avionics Building while in a Marine Aviation Maintenance Unit.
@gunjansharma1918
@gunjansharma1918 Ай бұрын
Just watched ur video, what a waste of time simply use a winding wire of appropriate swg drill and fix using aluminium dust mixed with epoxy resin,degsar if available in ur country goes best with epoxy.
@JakeMarvinVillegas
@JakeMarvinVillegas Ай бұрын
You mean the windings of the armature sir?
@gunjansharma1918
@gunjansharma1918 Ай бұрын
Yes.
@Abba9mas6
@Abba9mas6 7 ай бұрын
Gracias...!!!
@JakeMarvinVillegas
@JakeMarvinVillegas 7 ай бұрын
😇 thanks dir
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