Back To Basics: Harley Davidson Fork Rebuild

  Рет қаралды 183,879

BiltwellCycleParts

BiltwellCycleParts

5 жыл бұрын

This video shows you how to rebuild your 39mm fork with new bushings, and seals.

Пікірлер: 152
@ashleykusuma782
@ashleykusuma782 3 жыл бұрын
this is by far the best tutorial I've come across on KZfaq! Thank you!
@IronManMoto
@IronManMoto 3 жыл бұрын
You are a bold man to do all these without covering your tank :D
@jonsnyder7863
@jonsnyder7863 2 жыл бұрын
Clear, concise, no useless banter. Excellent videography. Thanks!
@Mountdoom614
@Mountdoom614 5 жыл бұрын
Glad you guys are doing videos again! Keep it up!
@theunseen8054
@theunseen8054 Жыл бұрын
Brother, that was a good one! You’re a comedic genius. When you said, “the top will be facing up…” on the seal… my girlfriend and I almost lost it laughing…
@srhintz
@srhintz 4 жыл бұрын
I've been watching a bunch of these. This was truly exceptional. Thanks. I think I can handle this service now.
@bikerworld2471
@bikerworld2471 3 жыл бұрын
love it. I'm getting ready to get my forks service done on my FLHTK. And this video gives me the confidence to do it myself.
@TheJedRides
@TheJedRides 3 жыл бұрын
Rob, that was great. I've watched at least half a. dozen videos on this. Yours was included the clearest instruction and the best camera work. Much appreciated!
@richs7062
@richs7062 4 жыл бұрын
"Gently tap it in" *proceeds to not so gently bang forks on work bench*. All jokes aside, great video. Thank you!
@rcanoli99
@rcanoli99 5 жыл бұрын
Many thanks for this outstanding step-by-step video...got a '92 XLH 1200 that's leaking pretty bad on one side. This guide will help me tremendously. Thank you again and keep up the great work!
@dantheman3426
@dantheman3426 5 жыл бұрын
You guys saved my ass again I do all my own work on my bike but this was always a big ? Thanks again guys!
@DanielTPeace
@DanielTPeace 5 жыл бұрын
Excellent video, very well done with excellent explanation of each step of the process.
@jaymcroy9656
@jaymcroy9656 5 жыл бұрын
Excellent Video and I have a 2005 FXD with 39MM Saving this one ..
@michaeldodick8421
@michaeldodick8421 2 жыл бұрын
Great vid man thanks! Helps out dudes like me trying to learn about and maintain our bikes on our own.
@philkwon81
@philkwon81 4 жыл бұрын
This video is great. I especially appreciate you going over all the necessary tools at the beginning. Not many DIY build channels do that. I literally stopped the video and ordered anything I didn't have off of Amazon, then played the video again. Super useful for my new fork tube/fork spring upgrade to my iron 883. It's pretty straightforward, but it's always good to watch videos like this to pick up tricks and tips. Thanks!
@JoeBobsGarage
@JoeBobsGarage 3 жыл бұрын
Thanks for a great video, very helpful, started a youtube channel following my first bobber build, and I could not do it without great how-to videos like this,
@danielanderson5099
@danielanderson5099 4 жыл бұрын
Outstanding teacher and video. Thank you
@getoffmygrass6974
@getoffmygrass6974 4 жыл бұрын
That’s a serious Love Brush my man, great video, keep it simple and cool
@edwardlocke874
@edwardlocke874 5 жыл бұрын
Best Vid ever on this procedure. Great job man!
@shawnburgo2709
@shawnburgo2709 4 жыл бұрын
The manual says bevel side UP! Other than that and not protecting the paint- good video.
@marvelharris9540
@marvelharris9540 5 жыл бұрын
great tutorial... I'm doing mine soon... I hope the dampener bolt comes off as easy as it did here!
@Bobberboy59
@Bobberboy59 5 жыл бұрын
great how too...it saved me a lot of heartache..cheers Bud...
@stonymonday3154
@stonymonday3154 2 жыл бұрын
Great Job! Best tutorial on this subject on the net. I learned a great deal!!!!!! Thanks.
@3RDOOR
@3RDOOR 4 жыл бұрын
Thanks for your input. Enjoyed muchly 👍🏻
@bunkstar34
@bunkstar34 5 жыл бұрын
This guy's freaking awesome!
@rimzul9466
@rimzul9466 3 жыл бұрын
Doing this next weekend, this video made it look easy
@allgasnoclass
@allgasnoclass 5 жыл бұрын
i've been putting off redoing my fork seals cause i thought it was gonna be tough. thanks for the info!
@mrbreezeet1
@mrbreezeet1 4 жыл бұрын
Don't look too bad, Right? Good Video.
@joeloneil1891
@joeloneil1891 3 жыл бұрын
Best video tutorial I've seen! Good job bro!
@AndrewOtwellMusic
@AndrewOtwellMusic 4 жыл бұрын
Great job bud. Rock on!
@sternpry
@sternpry 5 жыл бұрын
Great series.
@billghostrider7939
@billghostrider7939 2 жыл бұрын
Thank you for having good lighting and not having the camera mounted 45 feet away. I've watched about 10 vids, people pick up all parts at once, beat on and done. I have a box of parts therefore I don't know the order of parts. Great vid.
@SebSar-ef4zj
@SebSar-ef4zj 4 жыл бұрын
You'r brave not covering the fuel tank with a thick towel , If it was me I'd defiantly drop a spanner on the tank with horrible consequentness ! Best video I've seen on service. So well explained and fool proofed. Great job. With thanks.
@houndsmanone4563
@houndsmanone4563 11 ай бұрын
Thanks much, Sir. 👍🏽🤠 8/14/23
@theohlinsguy4649
@theohlinsguy4649 4 жыл бұрын
Nicely done. Making a quality video is harder than it looks.
@fernandopamusic
@fernandopamusic 5 жыл бұрын
Great video!
@JACKIEMONSOON
@JACKIEMONSOON 3 жыл бұрын
Great informative video and presentation .... thanks...
@rustyclutch4496
@rustyclutch4496 2 жыл бұрын
Nice work, thanks for sharing knowledge
@saud101010
@saud101010 2 жыл бұрын
First time in my life i watch 21 minutes vid very carefully ..
@AmericanWay72
@AmericanWay72 5 жыл бұрын
Excellent video. I have to do this service on my '06..it just started leaking. Keeps me out of the stealership!
@joseespinoza763
@joseespinoza763 5 жыл бұрын
very good explanation I like very much.
@ridefitnation
@ridefitnation Жыл бұрын
This was an extremely well don video. Thank you so much for sharing. I'm getting ready to do mine as well. I'm subscribed.
@HouseWashingRick
@HouseWashingRick 6 ай бұрын
How did it go ??
@GruveToob
@GruveToob 4 жыл бұрын
Great video. Since everything is disassembled it would make sense to replace fork springs if desired and brake pads, especially if they were contaminated with leaking fork oil.
@brotherstanleo
@brotherstanleo 4 ай бұрын
Nice video! Thank you for sharing! Im doing mine now 😊
@kicksmerc
@kicksmerc 3 жыл бұрын
Well done sir, thank you.
@gradyshawver7643
@gradyshawver7643 Жыл бұрын
Nice job. Thanks!
@RobOnBusiness
@RobOnBusiness 4 жыл бұрын
Thanks - clear as glass! :-)
@rebjimj.e.4119
@rebjimj.e.4119 Жыл бұрын
Fantastic How to. thanks.
@nickchandley5414
@nickchandley5414 11 ай бұрын
Well done!
@patrickkatkaew9843
@patrickkatkaew9843 2 жыл бұрын
Great video nice and clearly Thank you
@rickarceneaux7820
@rickarceneaux7820 4 жыл бұрын
very good video, followed step by step, buy the seal tool Amazon 25.00 also on newer dynas takes a 12 mm long hex socket.
@chadbrown1711
@chadbrown1711 3 жыл бұрын
Very good video.
@marcmccurdy2518
@marcmccurdy2518 4 жыл бұрын
Good video right on point
@hawkdsl
@hawkdsl 3 жыл бұрын
You can make a seal driver from PVC pipe from the hardware store. Longer then the tube allows you to use a rubber mallet to drive them in.
@yerodins
@yerodins 3 жыл бұрын
This is the Best fork seal video I’ve seen! Extremely helpful My Dyna failed inspection due to a fork seal leak! Thank You!
@vendetta1306
@vendetta1306 4 жыл бұрын
Learned that spring part the hard way lol
@86cadaver
@86cadaver 5 жыл бұрын
Did u invent the shake weight? 😂nice videos thanks so much man
@Rideordie1001
@Rideordie1001 2 жыл бұрын
Great vid 👌
@last_waav
@last_waav 2 жыл бұрын
Dude, such a good how-to. I'm gonna give it a whirl. Hopefully I don't completely fuck it up haha...I wish I could send in requests for each project I have!
@EliteMunkeyCrew
@EliteMunkeyCrew 5 жыл бұрын
Please do a series video how to install a 883-1200 kick up kit.
@johnhughes7491
@johnhughes7491 2 жыл бұрын
wow great video
@nillbill6639
@nillbill6639 3 жыл бұрын
Thanks !
@themellowpunk1
@themellowpunk1 4 жыл бұрын
Great vidyo
@logantefteller
@logantefteller 2 жыл бұрын
Awesome
@horstAvolk
@horstAvolk 4 жыл бұрын
Awesome video. As good or better than Fix my Hog Videos!
@pxlacgrocky48
@pxlacgrocky48 4 жыл бұрын
Wowowoooo! Great !
@hs7382
@hs7382 7 ай бұрын
Hello, your video is very informative. My 2005 sportster front forks bottoms completely. It doesn't have any leaks, looks completely fine. Can I just take off fork caps, replace springs and oil from top ?? Thanks.
@keithmoore408
@keithmoore408 2 жыл бұрын
Very educational... I have a 2004 V-rod I want to install chrome lower sliders. Are they similar to this video ? Can I do it without removing the shocks from the bike? Seals have all been replaced so I dont intend to go that far.
@Chef-James
@Chef-James Жыл бұрын
Baby blanket over the tank. One slip of the tool and ding city.
@mmike40451
@mmike40451 4 жыл бұрын
In the process of replacing fork seals. I noticed my springs only stick out about a half inch. There was no pressure against the cap. Is that normal? Other than that it's been a pretty simple job. Great video makes the job so much easier.
@mrbreezeet1
@mrbreezeet1 4 жыл бұрын
I have a 2003 XLC, ( Seals NOT LEAKING! ) I was just going to change my Oil, Can I drain it by taking off the damper rod bolts, or should I just use the drain plugs? (I thought it might drain easier using the damper rod bolts) I have about 38,000 miles on the bike. Should I put some progressive springs in there, or should the factory ones be OK for a while? What weight oil should I use, 10W or is 15 better. I don't ride real aggressive. Or do you think at 38,000 I would need bushings.
@jasonbouchard2477
@jasonbouchard2477 3 жыл бұрын
would there be any reason why the thin bushing would have a problem seating into the fork lower ?
@brandonclayton3588
@brandonclayton3588 5 жыл бұрын
After having done this procedure, I can say it's very difficult to remove the decorative chrome cap without damaging it. Just buy new ones before you start.
@Chris-0113
@Chris-0113 4 жыл бұрын
Good pro tip! They are pretty thin chrome plated metal. Easy to damage.
@javiergonzales4324
@javiergonzales4324 Жыл бұрын
Get the right size and style of punch. A cheap larger size punch will definitely get save you the replacement
@matthewpeoples602
@matthewpeoples602 4 жыл бұрын
I wonder if I could put some tape over the bottom of leg and slide new parts on? Do you think it would be an issue?
@jukeboxheros7021
@jukeboxheros7021 3 жыл бұрын
I had my forks serviced by a shop about 6 months ago. I noticed a month later that there was plenty oil on the tubes from the seals area and also oil leaking from the tops of the forks where they meet the triple tree, was it a bad job or are my tubes shot?
@aaronm.2868
@aaronm.2868 3 жыл бұрын
Hello, I have Deuce lowers and need to take them off their current tubes and put them on a different set of tubes, would the process be the same as this?
@rickeyvarga5432
@rickeyvarga5432 5 жыл бұрын
Great fork service video, will be doing my '05 FXDL next weekend. Any trick of the trade or tip to help make the difficult task of getting that fork cap back on the tube a little easier???
@rouserworks
@rouserworks 5 жыл бұрын
Try and get above the fork cap (step ladder or the like) and use your body weight to force the spring down as you screw the fork cap into place.
@user-st2rd9fi7c
@user-st2rd9fi7c Жыл бұрын
Nice video. But you didn't mention the nylon damper tube rings that go onto the damper tubes. At least on my 1994 Hugger there is one.
@robertc1459
@robertc1459 3 жыл бұрын
Always cover the tank with towel or something
@Fearsomex23
@Fearsomex23 5 жыл бұрын
The best how to video. Spent 4 hours looking for a good video. Question where do I place my lift underneath the bike? I dont have enough money for those fancy lifts.
@BiltwellCycleParts
@BiltwellCycleParts 5 жыл бұрын
We put the little lift under the lower frame rails. If it is an uneven surface, or the kickstand mount gets in the way you can use a block of wood on top of the lift.
@esteban9194
@esteban9194 4 жыл бұрын
Thanks..great, easy to understand video..what is the correct torque pressure for the pinch bolts etc?
@PLAYERSLAYER_22
@PLAYERSLAYER_22 Жыл бұрын
not sure, i'm thinking 30-35 on uppers and 29 on axle
@wyattperp3455
@wyattperp3455 8 ай бұрын
Jackin that forktube lime a dairymaster
@tysonstutz
@tysonstutz 11 ай бұрын
Having a tough time with the decorative chrome cap removal, any suggestions?
@FloridaDualSport
@FloridaDualSport 3 жыл бұрын
Did it really take 2 hours to get the cap on? If so, what's the trick or is it just perseverance. Thx
@TheLeftwing71
@TheLeftwing71 4 жыл бұрын
What was the size of the fork cap socket?
@ikane1
@ikane1 5 жыл бұрын
I liked him on Reno 911. Who knew he was a bike guy also?
@AndresCuervoArt
@AndresCuervoArt 2 жыл бұрын
My Softail heritage 93 says the washer needs to be with the flanged side facing up… does that mean the flat side must face down ? What’s the difference between facing it down or up it makes more sense to lay the flat side in the bed of the fork slider than the rounded side. Can anybody share some info into this ? Minute 11:20
@marcsenn6078
@marcsenn6078 Ай бұрын
How far does the upper bushing go into the tube ?Mine only went halfway
@HouseWashingRick
@HouseWashingRick 6 ай бұрын
What about the springs on in the forks ?? Don’t You Have To Change The Springs Also ??
@KuruptM8
@KuruptM8 4 жыл бұрын
Awesome and detailed video! Do you know of the process is pretty similar to an 2018 FXBB? About to rebuild both seals on mine.
@elchurro1984
@elchurro1984 4 жыл бұрын
I’m looking for the same thing. Did you find any info? If so, where?
@Chris-0113
@Chris-0113 4 жыл бұрын
I'm sure it's similar. It's just a spring loaded dampener rod in a tube full of oil. How hard could it be
@Chris-0113
@Chris-0113 3 жыл бұрын
My dampening rod cap is jammed in the lower fork. Not sure how to get it out, or if it even matters. Anyone else have a similar issue or any advice?
@ss0073
@ss0073 4 жыл бұрын
Great video, exactly what I was looking for as a refresher But....how do I know what it the correct amount of oil and weight for a custom application? +10 soft tail forks....any clue?
@thedewdster
@thedewdster 3 жыл бұрын
Fork oil amount does not change with longer tubes.
@ss0073
@ss0073 3 жыл бұрын
@@thedewdster Yes, I know that now. Unfortunately, you’d be surprised how many people (just like me) don’t know that. Oil is contained in the lower leg, and that has nothing to do with upper tube length.
@Sikmotorcycles
@Sikmotorcycles 3 жыл бұрын
14:30 "Toss it to the side" * window crashes"
@ARal-ps8iq
@ARal-ps8iq 3 жыл бұрын
Great Video. Quick question: what is that thin metal string located inside the fork seal itself? And what is its function exactly? I realised my left fork was leaking (Ive recently replaced the seals) and when I opened the cap that string was broken...
@GrigoriMalikim
@GrigoriMalikim 3 жыл бұрын
That spring is the most important part of the seal, it helps pinch the seal around the tube with equal pressure. With that spring broken you probably had a pretty decent oil leak. If the rubber hasn't been damaged or isn't hard from being old, You might wipe the oil off the fork when parked and not see any more oil until after riding. If the seal rubber is old or damaged, you could wipe the oil off and 30mins later it's back, or over night it's visible on the ground.
@ARal-ps8iq
@ARal-ps8iq 3 жыл бұрын
@@GrigoriMalikim True, but I just happened to find out the hard way! :d It leaked a fair amount of oil, so I replaced it and its all well and dry atm. I literally took everything off and then back on just for that tiny spring, but it is what it is.. Thanks so much for your reply.
@rrice1555
@rrice1555 2 жыл бұрын
Rob, you warned about not installing the replacement components from the bottom of the rod upward because of possible damage from sharp edges, but in your video that appears to be exactly what you did???
@guadalupetorreros801
@guadalupetorreros801 Жыл бұрын
why did you need pump the tube when fill it with fluid to release air from it.
@patriot_7658
@patriot_7658 5 жыл бұрын
If I’m running 8 over on my sportster how much oil do I need
@rouserworks
@rouserworks 5 жыл бұрын
You need to use the same amount of oil in each 8” over tube as you would in your stock set up. Just check your service manual for the proper amount and weight and apply it to your 8 over set up.
@thecolourtone
@thecolourtone 4 жыл бұрын
good tutorial, but rest assured - removing the bolts for the caliper, if they've never been removed before, is WAY harder than that. Using an impact like he did is smart, but if you dont have access to one, use a cheater bar.
@vetta17
@vetta17 5 жыл бұрын
Are 49mm dyna forks basically the same process other then the torque specs?
@BiltwellCycleParts
@BiltwellCycleParts 5 жыл бұрын
A non cartridge 49mm front end should be the same process. If you have a cartridge front end its a completely different deal.
@williambeltran1971
@williambeltran1971 Жыл бұрын
Why didn’t he say what the torque specs were????
@johncasor9698
@johncasor9698 Жыл бұрын
fork tube same height is a big deal. my friend last year bought a used harley davidson from El Cajon Harley Davidson and it was pulling hard to one side he took it back the next day and they found one fork tube was a 1/4'' difference and he rode it around and it was fine... so happy he was... i was like: no way but he said thats what they told him a fork tube was higher then the other one... i still cannot think how it would make such a hard pull to the right.. oh well...
@michaelbriggs2455
@michaelbriggs2455 4 жыл бұрын
Currently doing this procedure and I can’t get the seal down far enough for the retaining clip. Any tips? I pre oiled it just like the video and have been hammering on it for over an hour. I can see the groove but still need to go down more. Please help🤬😭
@GrigoriMalikim
@GrigoriMalikim 3 жыл бұрын
If you see the groove, you're down far enough. The clip is only as wide as the groove.
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