Bosch 12V Battery Upgrade from Nicd to Lithium-ion

Рет қаралды 226,283

2 жыл бұрын

This drill was abandoned in Japan, because its battery was dead. I just convert the battery from Nicad to Li-ion, it works very well.
Original Battery
- 12 cells of Nicd 1.2V
- Voltage 12V ~ 13V
- Capacity 1.2 Ah
New Battery
- 6 cells of Lithium-ion 3.7v 3000mAh
- Voltage 11.1V ~ 12.6V
- Capacity 6Ah
Original Charger
- Output voltage range 7.2V ~ 14.4V
- Input 100V
New Charger
- Output voltage only 12.6V
- Input 100V/240V
BMS 3S20A is a battery management system for 12V battery pack
Lithium-ion battery cell
- Brand model: LG INR18650HG2
- Standard capacity: 2800- 3000mAh
- Rated voltage: 3.6V
- Charging voltage: 4.2±0.05V
- Maximum continuous discharge current: 20A
- Discharge cut-off voltage: 2.5V
- Weight: Max.47.0g
- Size: Max.18.2×65.2 mm
- Charge and discharge times: 500 times
I hope you find this video useful and enjoy it!
I am happy to receive feedback, suggestions to improve myself.
!!! I'm sorry for the mistake if I did in this video !!!
** I still keep some parts, I want to help the world environment **
Thank you very much for your likes, comments, and subscription!
Have a nice day
Gear Show

Пікірлер: 153

@xarogath 2 жыл бұрын

Hey I have the same drill, the bateries are almost dead, now I have a tutorial on how to convert it to Li-ion, thank you :D

@MYs0708 2 жыл бұрын

Now, I'll call you "The King Of Battery" 👍

@prasadvn524 2 жыл бұрын

Love the new spot welder and of course the conversion

@alexandres8846 2 жыл бұрын

good job mr gear i like the conversion of tools 100 ac to 18 volts without cable they are great!

@YassineKAOUANE 10 ай бұрын

Nicely done. And it fast charges the cells if you're in a hurry.

@nicub.1595 2 жыл бұрын

Very nice tool. Great job 👍👍👍

@yeagerxp 2 жыл бұрын

Nicely done 👍👍👍Thanks for sharing

@amilcarmoncada1801 2 жыл бұрын

Estupenda actualización de batería Bosch 12V de Nicd a iones de litio, respetos desde Venezuela.💯🤜🔥🤛👍💯

@user-vi9so6td3c 2 жыл бұрын

Hervorragende wissenschaftliche Erklärung, danke

@getyourkicksagain 2 жыл бұрын

Everything OK, friend? This conversion was great, as usual, but it seemed rushed and not as careful as your other projects. I hope you and your family are well. Thanks for your videos!

@amshabeeb6133 2 жыл бұрын

Excellent quality job 😀

@parvizzargari9183 2 жыл бұрын

Very nice job man .you are the king

@LAVINCHO1 2 жыл бұрын

Impeccable thanks for sharing your knowledge I watch all your videos and I learned a lot, a query that recommends when the starting peak of a motor blocks the bms eg 3S 60Amp, puts a capacitor between + and - to absorb those inrush, of what value would it be the capacitor to be polarized or not? thank you from Uruguay

@sthenzel 2 жыл бұрын

NiCds should be thrown out anyway, but the Bosch chargers I know do flash green while charging, even with brand new batteries.

@justarideout 2 жыл бұрын

A pleasure watch a true craftsman

@gear_show 2 жыл бұрын

Thank you!

@Mladjasmilic 2 жыл бұрын

I did similar thing to 14.4V system, put 3 in series Li-ions for 12.8V. But I kept most of original charger circuit, just added buck converter with current limiting feature. I wired constant current wire to charging LED and constant voltage to charged LED. My settings were 12.8V and limit 1A.

@Tegelane5 6 ай бұрын

It's safer that way (voltage to battery is controlled by charger aswell) but with BMS it cuts charging out when cells are fully charged-charger just "thinks" that battery was taken out. This way charger can be used to charge old and new (lithium) batteries.

@leko2138 2 жыл бұрын

Thank you man i had the same drill with your video i fix it it works just like new

@kret63 2 жыл бұрын

Tested on bulletproof piece of steel! Good idea with the charger. Keep on filming!

@gear_show 2 жыл бұрын

Thank you! I'glad you like it.

@taunteratwill1787 2 жыл бұрын

So happy you did this!! Only 12500 people on KZfaq did it before you. 🤣

@rabk5702 2 жыл бұрын

I have the same model drill battery's and charger same problem battery's are knackered drill still working fine must get them sorted to good a drill to leave unused great posting as per usual :-)

@gear_show 2 жыл бұрын

Good to know, I'm glad it helps you!

@JuanPerez-ne4sq 2 жыл бұрын

1:10 SURPRISE!

@tduic Жыл бұрын

Hi, I admire your work and videos. I have an exact same drill with the same problem: dead batteries. I want to do the same as you. But I have two questions: 1. What is the power (current) requirement of this drill? I haven't be able to find the specs. Your BMS can deliever 20A, which multiplied by 12V gives 240W. Isn't that a bit low? 2. Having a 2P configuration with 20A batteries, they should be able to deliver 40A output, so why did you limit it with 20A BMS instead of putting 40A version? Thank you for your answer, maybe I'm wrong, I'd like to learn and understand things before I get to work.

@piciuflorentin9939 Жыл бұрын

Excellent video/job. Just 1 thing that wasn't clear, and would've loved explained, as for a newbie in electronics like me: the changes done on the charger itself. That I didn't understood at all...

@dctech786 2 жыл бұрын

The video is most interesting but i suggest the orignal charger can also charge this converted li ion batteries because its 14.4 v charger.

@user-kt2hb8xr3p 2 жыл бұрын

thank you teacher

@marcelolobato8368 2 жыл бұрын

Nice job

@gear_show 2 жыл бұрын

Thank you! Cheers!

@RyeOnHam 2 жыл бұрын

Nice. I would have skipped the NiCad charger and put the charging ports directly into the batteries. Looked like enough room in the front of the batteries.

@quattrocchi71 Ай бұрын

Spettacolare sembri una fabbrica come nuovo

@cassiogebara1204 19 күн бұрын

Should I use the old charger (for NiCd batteries) to charge the new pack (Li-ion batteries) ? As far as I understand, there is no issue once the charger output is the same as the total Li-ion pack. So, does it work ? Tks in advance !

@valmirramos4195 2 жыл бұрын

Gratidão GearShow!

@jysndc9592 2 жыл бұрын

Wow . LG Choco. Can also be used for vaping. 😁

@myrestorations 2 жыл бұрын

I like it very much 👏

@contemarco8218 Жыл бұрын

congratulations for the work. could you put the links for buying the batteries, control board and charger? Thank you

@user-vi9so6td3c 2 жыл бұрын

Ich habe eine Frage, warum haben Sie den Schraubendreher auf der Originalladeplatine verwendet, bevor Sie die roten und schwarzen Drähte daran gelötet haben. Hast du einen versteckten Draht durchtrennt??? Ist das notwendig???

@jorgealbertovelasco336 2 жыл бұрын

Ve CHAPLIN WAS BRILLIANT WITH HIS SILENT MOVIES. Only an |D|07 makes a video of this nature without a descriptive. I hate to say it, but you qualify as one !

@davidtrujillo192 Ай бұрын

What happen if you use the old Charger but you only use the voltage output and delete the other circuit part? Becauste the BMS cutoff the voltage by itself when it's charged isnt it?

@mike3427 Жыл бұрын

nice work

@gear_show Жыл бұрын

Thank you!

@TheMssFoxy 2 жыл бұрын

It would be amazing if you could put subtitles during the video explaining what you are doing.

@rahmiyilmaz957 2 жыл бұрын

What drills can we use the 20a bms for, it has probably already passed the toughest test

@FerSniper 2 жыл бұрын

Круто!!! Спасибо за видео!!!

@rahmiyilmaz957 2 жыл бұрын

I also used 3s20 amps bms for the same drill, but the drill does not work when I press the trigger all of a sudden, the pressure works slowly, when I try the batteries with 3s40a bms, there is no problem, but there is a problem with 20a bms, where is the problem?

@Manu-nr1yt 2 жыл бұрын

You should not keep one old cell in there. It would be so much nicer if you replaced it with something that can't leak over time.

@DaftOldMan 2 жыл бұрын

I use a piece of UK overflow plastic pipe.

@tankimpoh7212 2 жыл бұрын

hi i saw you use the batteries/electrical drill ( the white color one ) could i ask for the brand and name thank you so much. please continue to do these repair im a beginner and like to learn more, wish if there's an discord or a place to chat in the future thank you . you are awesome

@mikanikolic1976 2 жыл бұрын

Fume extractor with tripod..good idea!!!

@nutzeeer Жыл бұрын

I wonder if its economically viable to do this. I have 2 old NiCD drills!

@Freeway548 2 жыл бұрын

請問您是住在日本嗎？怎麼拿得到這麼多日本製的舊電子產品，我之前看您的影片Bosch PDR ，修好我從回收廠撿回來的Bosch GDR 14.4 調速開關一樣是壞的，只能最高速～但這樣鎖螺絲容易滑牙弄壞螺絲頭我發現其實大多速的調速開關是通用的，只是大小形狀不同，要修改～淘寶有類似Bosch的開關可以買來改來自台灣的粉絲留～

@tototelek7768 2 жыл бұрын

Do I have to change the charger after upgrading the battery..?

@zebrafinchaviary6726 2 жыл бұрын

Eline sağlık

@ovillaturunen6285 2 жыл бұрын

Very nice!!!!!!!!!!

@gear_show 2 жыл бұрын

Thank you! Cheers!

@marcoantoniopomolgomez4921 2 жыл бұрын

Where can I get the Li-on charger an the other accesories? Could yoi send me the link, please?

@maiklmaly 2 жыл бұрын

I did same upgrade with batteries, but charger left it in its original condition . No functional problems (maybe slower charging)

@realsciences8459 2 жыл бұрын

Thank you very much friend about this video Please can you show me where i can buy like this cell li-ion 3.7 And how can i know it original or fak

@glenjoyalejo9488 2 жыл бұрын

nice

@Yorumcu63 Жыл бұрын

Master if old Ni-Cd charger circuit PCB have TL431 code component(Like BC series transistors) you can adjust output voltage for Li,-Ion batterys .I think you can adjust on old adapter with trimpot LED indicator too (LED on is charging ,LED off is charge done ) (Only you will change 2 resistance value.You an find details in youtube videos for TL431 output voltage adjust).So not need any new Li-Ion charger. If have not TL431 component in old Nİ-Cd adapter ,you can remove last section components (after bridge and big capacitor circuit ) and you can connect XL6009 DC-DC converter to removed area and you can adjust output voltage on chip module

@user-hl7mc9pq4p Жыл бұрын

Для 12 вольтового вполне хватает 3 высокотоковых аккумуляторов и плата вмs 3с40а и работает как часики

@MrStyle-sr1yv Жыл бұрын

CAN I USE 5S BATTERY PACK ?? CAN THE 12V DRILL HANDLE 20V ?? FOR ME 5S BMS WITH CHARGER IS EASIER

@annabiagetti549 Жыл бұрын

hi,, I have a bosh gsb 18v VE-2 old ni-cd 3000mah, possible convert it ? what battery charger protection system pcb I need use ? how much cell I need ? thanks

@RestoredChannel 2 жыл бұрын

Just when I needed something to watch 😎

@m0sh1994 2 жыл бұрын

the table knock sound is very loud ,pleas low it later i hope to make a video of turn the angel grinder from 220 v to common dc voltage battery by rewinding method... thanks

@DigitalBhangari 2 жыл бұрын

How about corded rotary tool to cordless?

@kant219 Жыл бұрын

Sir, I want one clarification. In the video, the previous drill charger charges ni-cd batterie pack. But after changing to lithium ion batteries, as you showed in the video. Can the previous drill charger charge the replaced batteries.

@mauroriviezzo7289 Жыл бұрын

Si lo può fare l'importante è non dare un alimentazione di troppi A il voltaggio può variare di poco o essere superiore o essere lo stesso 12v mai superare i 3A altrimenti potrebbe scoppiare una batteria

@chazy10 2 жыл бұрын

Why you deleted the part of the connection from battery to PCB?!

@sanjayghugre8731 2 жыл бұрын

Nice

@sanjayghugre8731 2 жыл бұрын

आशि बनून मिळेका

@nextstageotomotif1411 2 жыл бұрын

Where did you buy this sir...?? Can you shipping to my county Indonesia..

@Akc64 2 жыл бұрын

I have seems like that 😁

@DewloN 2 ай бұрын

Hello. Thanks for the video, it's interesting. But in my opinion this particular BMS is a bad solution. The DW01 control chip will turn on the current blocking when it reaches 75A, because 0.150V/0.002R=75A. Are you sure that this screwdriver needs 75A*~10V=750W power? The DW01 control chip turns on blocking when discharging to 2.4V - this is a lethal voltage for 18650. The DW01 control chip believes that batteries can be charged up to 4.28V - this is also bad.

@mariaassuntadinucci-io8ze Жыл бұрын

Dove posso trovare i vari componenti puoi mettere i link? Grazie e complimenti

@congvi5702 2 жыл бұрын

Mạch này nhận sạc zin luôn hả bạn

@kerim148ozturk Жыл бұрын

Li ion battery👍👍

@djamelhamdia134 2 жыл бұрын

You should throw away the NiCd battery, it will leak and oxidize with time and ruin the entire battery pack. A piece of PVC pipe would work very well.

@mechekalabd6492 2 жыл бұрын

احسنت. واصل

@gear_show 2 жыл бұрын

شكرا لك!

@prakashsuryawanshi6211 2 жыл бұрын

What are the voltage of each battery ,what modifications done in old charger. Pl explain to easy language

@Jnes01 2 жыл бұрын

I am not an expert but there are 6 batteries, each having 4.2V when charged. The batteries are wired in pairs. Each pair is in parallel, and the pairs are in series. This makes the total charged voltage 4.2V x 3 = 12.6V. For the old charger he destroyed the traces on the charging circuit so that it was no longer connected, then he soldered wires to the contacts for the battery pack. These wires lead to the barrel connector jack where he connects the new charger, which is an AC to DC power brick that outputs 12.6V to charge the new battery.

@prakashsuryawanshi6211 2 жыл бұрын

@@Jnes01 Thank you so much for giving good information

@Khoa8994 2 жыл бұрын

Bên đó ko nhập mạch 3S30A nhỉ, thấy ông này toàn đóng mạch 20A, mạch này tải nặng cái là ngắt liền, hơi kém.

@quattrocchi71 Ай бұрын

Stesso trapano con batterie andate vale la pena recuperarlo?

@vehiculeselectriques Жыл бұрын

you used a BMS so the original nicad charger will make the job with no or very little modification ;^)

@dominiquenogueras3785 2 жыл бұрын

Can I send you my power drill? I would love to se le the drill alive again!

@hazgajocom655 2 жыл бұрын

👍👍

@jorge9132 7 ай бұрын

En el polo negativo no necesita pegatina

@mateuswjs436 2 жыл бұрын

Vc mora onde ?

@arkadiuszweiss 2 жыл бұрын

Super :-)

@gear_show 2 жыл бұрын

Thank you! Cheers!

@lolcec81 2 жыл бұрын

Комментарий в поддержку видео и канала, а также труда мастера который отреставрировал.

@servistools5691 2 жыл бұрын

👍

@bboorttv4181 2 жыл бұрын

Hey bro hru.. nice videos.. what do you call that green board?

@gear_show 2 жыл бұрын

Hello, that green board call BMS (Battery Management System). It is used to control all battery cell.

@bboorttv4181 2 жыл бұрын

@@gear_show thank you so much bro.. have a good day..

@rezafazrie2298 2 жыл бұрын

👍👍👍👍👍👍

@arturlend2297 2 жыл бұрын

👍👍👍😎

@chriscraft9681 2 жыл бұрын

👍😉

@thuantp 2 жыл бұрын

Máy này sài pin mà mạnh dữ

@mustafabhopalwala4375 2 жыл бұрын

❤️

@gear_show 2 жыл бұрын

❤️

@lightbatmen 2 жыл бұрын

6:17 Шайтанама!

@pachecoCardososilva 2 жыл бұрын

Porque não liga direto o plug de carregamento na própria bateria

@carlosfaria860 Жыл бұрын

Tem que ter um gerenciamento da corrente de carga, e é isso que aquela plaquinha verde faz.

@pavelstepanek9818 2 жыл бұрын

Zdravím mužů nabíjet lipol 3s 5200mah nabíječku 2A 12.6v děkuji za info

@user-tt4bp4ml6f 2 жыл бұрын

Почему плата защиты не уходила в защиту? Какие то циганские фокусы!

@chemahernandez1696 2 жыл бұрын

Lo entiendo todo menos la modificación que haces de la PCB. No sé si puedes explicar.

@gear_show 2 жыл бұрын

El PCB tiene 4 conexiones B0 (0V), B1 (4.2V), B2 (8.4V) y B3 (12.6V). Soldé todas las conexiones al paquete de baterías.

@chemahernandez1696 2 жыл бұрын

@@gear_show ok. Que es lo que haces en la PCB del cargador original?...cortas algunas pistas?

@danielg.vgremio83 2 жыл бұрын

D+

@MeilyFoodie 2 жыл бұрын

❤️❤️❤️❤️❤️❤️

@gear_show 2 жыл бұрын

❤️❤️❤️❤️❤️❤️

@vladopavlesic Жыл бұрын

E x c e l e n t e !

@gear_show Жыл бұрын

Thank you!

@user-nb7tw7rh2l 10 ай бұрын

How much

@user-ms2xh8io2l 2 жыл бұрын

Разъем для зарядки можно разместить на самой батарее. Тогда зарядка Bosch вообще не нужна. Я так сделал.

@hasanalitonyali 2 жыл бұрын

Hello . You didn't show from which end of the battery the wires come from while the battery is in a flat position? that you cut the soldering scene to the batteries in 22 seconds of 4 minutes of the video.. I'm so angry