Part 1 of 2 - Building a fly cutter. Am not a big fan of multi-part videos, but .. act of god: Mill went down. Might take a bit to get it sorted, so I'm doing a 2 parter. Apologies ahead of time.
Пікірлер: 546
@brianbreaz5 жыл бұрын
That must have been a big allen wrench...
@bugglemagnum62134 жыл бұрын
I saw this comment before the video started and i died when it came in frame
@kylet99693 жыл бұрын
U mean a hex wrench?
@trit25803 жыл бұрын
@@kylet9969 same thing
@Jes91193 жыл бұрын
No, it's normal sized, Tony just shrank.
@12...2 жыл бұрын
I heard he got it from Allen himself
@manuhonkanen21116 жыл бұрын
"This is not a drill… it is a mill!" Thank you for making me happy, Tony!
@PracticalEngineeringChannel7 жыл бұрын
RIP Tony's mill. May your chips always be straw colored, and your adjectives never be "clapped out".
@ThisOldTony7 жыл бұрын
ha!
@patricksworkshop60106 жыл бұрын
This Old Tony when’s the surface gauge coming?
@skogsjonas5 жыл бұрын
@@ThisOldTony Surface gauge?
@brandonbenjamin94524 жыл бұрын
This Old Tony surface gauge?
@NoPegs4 жыл бұрын
@@ThisOldTony So, that gear up yet? 2020 is the year of the Surface Gauge...
@la050827 жыл бұрын
Whenever my dad said "It'll do you good," or, "It'll build character," what he really meant was "It'll serve you right."
@ThisOldTony7 жыл бұрын
haha!
@WCGwkf7 жыл бұрын
out of all my subs Tony is the only one I get excited to see videos from. I love these videos
@JustinAlexanderBell7 жыл бұрын
You need to find new people to subscribe to.
@cylosgarage7 жыл бұрын
Justin Bell no, that's a great position to be in. It's the same case with me. AvE, Clickspring and Tony are my three top channels
@Guds7777 жыл бұрын
Tony and SNS.
@randomiaer63227 жыл бұрын
Guds777 Who is SNS, what am I missing on the KZfaqs?
@randomiaer63227 жыл бұрын
Guds777 Who is SNS, what am I missing on the KZfaqs?
@tumbl3r7 жыл бұрын
I hope you mill is OK, Tony! I enjoy and learn so much from you videos that YOUR mill is LITERALLY the most important mill in the world to me.
@foxyrollouts6 жыл бұрын
haha.. here here
@GxG_TM3 жыл бұрын
Xxxejwnbwbwvqwwbwi 2uu1zta400
@atomead7 жыл бұрын
Dang, a change in surface finish due to turning speed ? I thought it was the growth rings of the steel
@puzzled41635 жыл бұрын
If those are growth rings;He should use a circular saw with appropriate blade that away he would get an even cut across the grain.
@drmodestoesq4 жыл бұрын
Yeah, ironwood.
@MrDMIGNON7 жыл бұрын
Thank you for breaking down the basics us you're videos are always educational, witty and incredible quality. Always look forward to them!
@coyote02165 жыл бұрын
I'm in the process of making a fly cutter based on your video tony, when in the exact same stage of making the 10 degree angle, the switch of my mill melted too. Guess I'm following the tutorial to the spot. Except maybe that I'm using a round stock steel, didn't have a hex :)
@BigHayes77717 жыл бұрын
Half the time we save using mechanical advantages is spent keeping them running lol
@MegaMetinMetin7 жыл бұрын
"I got about 1 hour to my self I think i can knock one out"
@garybob2125 жыл бұрын
Yea wtf haha
@quinn8604 жыл бұрын
I can usually knock 1 out in an hour to myself😂😂
@Makercise7 жыл бұрын
The end of the video was a hoot. thanks for the explanation of feeds and speeds. I do not have a machinist background, but I am getting a better understanding with your help and the good book.
@bikefarmtaiwan18007 жыл бұрын
Hey Tony! Thanks for so much input in 2016. Happy new year to you and your family. I recommend your site to lots of people! Excellent job in all respects.
@ericennenga72183 жыл бұрын
..loving the humor. As a woodturner I finished a little bit smarter about cutting speeds after your explanation. Thank you.
@jimflinchbaugh3357 жыл бұрын
I want to thank you again for the great channel, There are a lot of great machining and welding channels out there but 2 stand out, Yours, and Jody at Welding tips and tricks. You both provide a great amount of content in a relatively short presentation. Others, who I really like like Mrpete and the like, are really good info, but a 45 minute video with 15 minutes of content, gets hard to stay engaged with. find myself fast forwarding through a lot stuff. Thanks for the great work Tony!
@Elektronaut7 жыл бұрын
I notices the surface finish and thought that that must have to do something with the rpm of the lathe and wondered how this exactly works. Seconds later you explain it. Love it!
@pjhalchemy7 жыл бұрын
Thanks Tony, no need to apologize. Best explanation yet of why the surface finish changes on a lathe. For earballing I love the Wixey...the square is nice too. Hope you find the contactor easily no fuss no muss, low duckets....~PJ
@AOZMONSTER7 жыл бұрын
I was just thinking about that hazy area just before you mentioned it. Look at you go!
@chirots5 жыл бұрын
I am a hobbyist living in rural area North of Thailand. Having no background in machine learning, only learn this from KZfaq and Google. Learning a lot by watching your videos on many topics
@SlowEarl17 жыл бұрын
Thanks for doing what you do. Love the effort you put into your videos.
@ThisOldTony7 жыл бұрын
Thanks Earl!
@morganclarke36287 ай бұрын
As field service I am impressed that the FLIR was used for troubleshooting. Bravo, not many people know about that.
@cylosgarage7 жыл бұрын
I hadn't looked at how many subs you had in a while, and was shocked to find that you only had 86 thousand. You are by far the most undersubscribed KZfaqr I know. Keep the greatness going and you'll succeed I guarantee
@MobiusHorizons7 жыл бұрын
I truely believe TOT is the highest quality instructional video of any kind I have seen anywhere on youtube. I could not agree more. I'm not a machinist, but these videos fascinating. Even my wife, who is not mechanically minded, enjoys watching these videos because of the great production value and sense of humor. Keep up the good work!!!
@marioeldridge80497 жыл бұрын
I agree! Found TOT while searching for CNC Router videos and haven't looked back. Easy to listen as he walks us through the videos and amazing what I've learned to date. Keep up the great work Tony!
@ghosttwo27 жыл бұрын
he just needs to make a few slugs for taofledermaus and it will triple over night...
@cylosgarage7 жыл бұрын
omg yes pls do this tony
@patwicker13587 жыл бұрын
TOT and Clickspring belong in the youtuber's hall of fame.
@somegoddamnguy7 жыл бұрын
I love this channel, everything from the subject matter and video production to the exquisite dad humor is fantastic
@Fun4GA5 жыл бұрын
Love the calibrated tilt gauge, carefully adjusting the completely arbitrary 10 degrees.
@alflud7 жыл бұрын
haha - you're one of the most creative characters I know and you just demonstrated what, to me, is the greatest benefit of being creative - the ability to make the best of a bad situation. This channel is great!
@ThisOldTony7 жыл бұрын
thank you!
@jason-ge5nr7 жыл бұрын
I hope the mill is ok. Its the middle of winter with nothing to do but watch videos and shovel snow.
@patrickholmes0017 жыл бұрын
I was just talking to a friend about surface speed the other day, and I keep trying to get him to watch your videos; so I think I can finally get him hooked with this one! Hope the mill doesn't take too much to get it back up and running!
@Wongsterwish7 жыл бұрын
New Year New Lathe!!! Blessed New Year, Tony. Keep the videos coming!!!
@mbs12345677 жыл бұрын
Love the videos and the humor. Cheers
@evilbrat53765 жыл бұрын
well, here I thought this was about fly dissection - still very much enjoyed and learned from this video. Thanks Tony
@Si-Al-Ti7 жыл бұрын
that hex piece looked like a huge allen key with those corners cut on the end
@robertpartsmade58327 жыл бұрын
Hi Tony , no worries we will all wait with baited breath for part two , happy new year to you and your family Regards from the UK PARTSMADE
@azyfloof7 жыл бұрын
Oooh! I'm super glad you did that "filler material"! I wondered as soon as i saw it what had caused that difference in surface finish :P Now I'm aching to see part 2, if only to find out about that contactor :O
@alexmart39315 жыл бұрын
Another one to add to the greats. Really enjoyed this video. Learned a lot. Keep it up!
@JonnyBertilsson7 жыл бұрын
Keep it up mate. Always fun and informative, your videos.
@vernonkarm80167 жыл бұрын
Flycutters are great for some materials such as plastics and other soft materials. Many people see them as "old school" facemills. They just have to be run at slower feed rates and rpms; mostly because of the unbalanced nature of the tool. If used properly, they can produce a better finish than facemills. I think it is funny to be making a flycutter using a facemill. Great job Tony. You are the best.
@RambozoClown7 жыл бұрын
Another thing is that it is easy to grind a custom tool for a flycutter. I did that once to make a large threadmill to cut a strange profile multi-start plastic cap thread. Also shop made gear cutting is often done with one, too.
@TUDORMARCU165 жыл бұрын
You have no idea how much that surface finish was bothering me. Thanks for explaining all that!
@justtim97677 жыл бұрын
Great explanation on cutting speeds.
@ipullstuffapart7 жыл бұрын
Since he mentioned the automatic variable cutting speed based on the diameter modification, I'm really tempted to do it to my lathe, it's running a VFD so it would be pretty easy
@KnolltopFarms7 жыл бұрын
It must be a weird feeling on a manual lathe to have it running up as you face something, LOL!
@StefanGotteswinter7 жыл бұрын
I ran a manual Weiler Practicant VC for some time - It had the constanc speed feature...real scary when the machine turned up to 3000rpm when facing something... (Yes, the max. speed could be limited if the setup did not allow such high rpms..like a offcenter clamped part on a face plate)
@ThisOldTony7 жыл бұрын
I assume you'd have to feed the VFD positional information from your DROs?
@ipullstuffapart7 жыл бұрын
You would, and your control could likely be doing a zero on the centre point, setting the desired speed and a maximum RPM you would let it go to, maybe a percentage of the initial RPM? To stop whoopsies
@proteinaggie6 жыл бұрын
Loved the technical talk in the middle! Thanks!
@andrewsuiter8127 жыл бұрын
Great vid, hope you get the mill back up and running!
@XavierBergeron7 жыл бұрын
I'd rather have two parts than have to wait longer to have the full length! Triple pun surely intended. Love your work!
@jasonyannuccelli24994 жыл бұрын
Mate.... I just have to say... even tho you are very clever and obviously Uber experienced from doing this you’re whole career, you still take the time to explain everything. I love that ! Although being 50+ I’m very new to this and just lap up every word. Great sense of humour too which makes learning much more interesting. If all the teachers back in school were as interesting and funny as you I would have learned considerably more and would probably be a rocket scientist by now 😊 Looking forward to part 2 👍
@kevinsmith19767 жыл бұрын
Noooo I can't cope having to wait. Love your work Tony. Have a great 2017.
@rc166honda7 жыл бұрын
Thank you so much for the videos that you have done this year. Marvellously informative and entertaining with a fantastic sense of humour. I am only to aware of the time and effort that goes in to making a video once again my sincere thanks. Happy New Year Kind Regards Jim Walton
@WilliamTMusil7 жыл бұрын
Best half of a video I have ever seen. Happy New Year.
@operator80147 жыл бұрын
YOU'RE SO EDUCATIONAL!! I LOVE IT!! I'M YELLING BECAUSE IT'S IMPORTANT!! I've seen all of your videos, and this is easily my favorite channel on the entire internet, followed closely by clickspring.
@ThisOldTony7 жыл бұрын
Thanks Brad!
@felixdietzCGN7 жыл бұрын
aaaaaaah not only a 2-parter but also a serious cliffhanger, damn you tony for making such entertaining videos!
@corrydaus73967 жыл бұрын
6:15. can we please get 'Speeds & Feeds' famous duo t-shirts, with that logo. count me in. or a toolbox magnet.
@gwood647 жыл бұрын
Dude I love your vids, informative and highly entertaining.
@simonp3477 жыл бұрын
900 ft/min on a shaper..... Am I then only one having goose bumps from this?
@ThisOldTony7 жыл бұрын
Although that's the correct number, shapers don't really like carbide / insert tooling. Good catch.
@ThisOldTony7 жыл бұрын
Although that's the correct number, shapers don't really like carbide / insert tooling. Good catch.
@RossWilliamsDC6 жыл бұрын
Why are facing cuts so satisfying to watch? Is it just me? 🤩
@fancyfeast10017 жыл бұрын
Thank you for your wonderful videos!
@johnathancorgan39947 жыл бұрын
Heh, I don't even do any machine shop type work--I just watch these because they are so well written/scripted/edited. Every new video on this channel is a treat.
@ThisOldTony7 жыл бұрын
Thanks Johnathan!
@sanjaysami43153 жыл бұрын
The famous duo - feeds and speeds - don’t know why, but I could not stop laughing at that image 😂
@willfrancis8587 жыл бұрын
One of the very first things I learned was RPM = Cutting Speed * 4 / Diameter. In a lathe Diameter is your workpiece, in a mill it's your cutter. With your example of a 3" workpiece at 1000 surface feet/min Cutting Speed, that comes out to about 1300 RPM, so your 1200 RPM is good and it shows. By the, say, 1.5" diameter you'd need 2,600 RPM to keep from falling out of the ideal range like you did and your surface finished suffered. The very rare Monarch 1000EE lathe is an example of a manual lathe which often came with a constant cutting speed feature. Maybe the Monarch Series 60 and 61 had it, too.
@ThisOldTony7 жыл бұрын
I think Acer? made one or two but I'm not surprised to hear the Monarch did too.
@TheUncleRuckus6 жыл бұрын
Idk how to run a mill or a lathe, but I absolutely love your videos is so fricken cool!! I wish I had a quarter of the skill and talent you have. Great video as always!!
@MakinSumthinFromNuthin7 жыл бұрын
I think you should have used your time machine to go back to yesterday when the mill was fine 😉 Hope its an easy fix...
@Pythnn5 жыл бұрын
Mills are more powerful than time, you know this.
@ronpeck32267 жыл бұрын
No need to apologize... excrement occurs! to all of us. Excellent tutorial on the feed and speed. Looking forward to part 2
@starrychloe7 жыл бұрын
I expected to see flies cut in two.
@BerndFelsche7 жыл бұрын
He'd have had to catch and freeze some before winter.
@orppranator52304 жыл бұрын
What like the kind that are on a man’s pants?
@davidvickers84253 жыл бұрын
@@orppranator5230 those are weener cutters.
@Calling3213 жыл бұрын
with enough skill
@olivier25537 жыл бұрын
Blasting laughter so early and waking up the household!
@josuelservin24097 жыл бұрын
Well I'm ready to wait this entire year for the next part XD
@turbocobra7 жыл бұрын
Bummer about the mill good explanation on cutting speeds, I have always wondered why CNC lathes do the progressive ramp ups when facing
@BillyTpower7 жыл бұрын
What kind of contactor do u need. I might have a used one
@CheezeCurdler7 жыл бұрын
Your vids are great, I binge watch them
@janrie73304 жыл бұрын
When you were facing that hex stock I noticed that surface finish changing because of the change in material removal rate, and then you talked about it. Now I consider myself a psychic, lol.
@jeremyindenver7 жыл бұрын
Again, excellent video. You're on the forefront of making KZfaq machining videos, seriously, you're on the cutting edge (adjusted for part diameter and rotation speed) awesome video production. Good job.
@ThisOldTony7 жыл бұрын
ha!
@asyxcv147 жыл бұрын
I really enjoy your videos! I can get very good tips and tricks for my work. I'm learning a mechanical in Germany and have a lot of work with the lathe or mill to do. Interesting to see, how you are calculating the rpm. I've learned that Cutting speed is: Speed=pi*diameter*rpm. So slightly different calculation of rpm as you do.
@ThisOldTony7 жыл бұрын
Thanks.. and I think that's the same formula, just solve for RPM since speed is what you already know (target speed).. assume pi=3 and there are 12 inches per foot and you'll get the formula I used. If you're metric the constants will look different, but same formula.
@SkullyWoodMetal7 жыл бұрын
Tony, I learn something new with every video. I have an old lathe an it came with a bunch of HSS tooling. I wanted to get "fancy" and upgrade to carbide tools but it appears I will do fine with what I have. Since I am just learning anyway it is better to start slow. Very entertaining as always.
@ThisOldTony7 жыл бұрын
I've slowly started moving over to almost all insert tooling.. mostly because I find it cheap at flea markets :) -- but I'm glad I started with HSS and turn to it when I have a finicky problem to solve. What one learns sharpening their own HSS translates into all the other tooling that's out there.
@thecogwheel7 жыл бұрын
High speed steel is greatly preferred by the Dutch and Scottish!
@TonyFleetwood7 жыл бұрын
right now my list of things to do is so long ill probably never die...
@chrisstephens66737 жыл бұрын
Oh yes you will but your list will live forever.:>)
@ThisOldTony7 жыл бұрын
hah!
@goldenmath40915 жыл бұрын
Damn you Tony, i had my cake and tea ready to see this through, you really let us down with poor maintenance... Get the 2nd half up before my tea goes cold :)
@idontknow312127 жыл бұрын
now i have to wait until the next year to see the 2nd part, great... I hope you get your mill fixed soon and without spending a ton of money
@DJKrEyVa3 жыл бұрын
in our workshop we have an old manual lathe probably like 20-30 years old, it has a lever to up the RPM on the fly as your turning but i think it's the only (manual) lathe we have with that option
@Xyz-ij6rh5 жыл бұрын
I aktually worked just once on a lathe which increase rpm if u move into the center and its nice but i rlly love those big gearboxed at the older lathes
@StefanGotteswinter7 жыл бұрын
Man..those Euromills with their wacky wiring ;)
@iongabrielzamfir86137 жыл бұрын
Not made in Germany....
@user-rd5nc1nb9f7 жыл бұрын
Stefan Gotteswinter everything is crap except made in germany
@iamawatermelon92997 жыл бұрын
the funny thing about to do lists is that then never die, however you do so keep that in mind when putting stuff off
@beernd48227 жыл бұрын
I hope your mill will be an easy fix! Good luck
@allankorte37535 жыл бұрын
Tony, you've inspired me to jump in, and I've bought a lathe and a mill recently. I repaired a hydraulic cylinder and ended up with a rod about 4" in diameter and 20' long. (it was slightly bent). I was excited to have this material for practice and fabrication. Can you tell me what it is about chromed cylinder rod that you're not a fan of? The more I know about what it is good for, or rather, what it isn't good for, the better off I'll be. Thanks for all your awesome content.
@specialk22tt7 жыл бұрын
Love those Wixey gauges.
@slep50397 жыл бұрын
I'm not a machinist but I find the hobby very interesting, so I don't know what a fly cutter is. Is it like a cheap version of a face mill?
@Xanadon2227 жыл бұрын
Ceazar Carr its more or less a face mill however it uses carbide tool bit to do the cutting. It's meant to get a precise and clean finish compared to you traditional face mill. It's usually only for your finishing passes not for roughing.
@slep50397 жыл бұрын
***** Thanks!
@TurkishLoserInc7 жыл бұрын
Fly cutters predate face mills, and they were meant to just take your regular HSS tooling. Running them at excessive speeds can cause marring, as they aren't balanced.
@somebodyelse66737 жыл бұрын
Face mills remove material faster than fly cutters because they have more separate cutting points in contact with the material at the same time - and require that much more power to remove that material for the same reason. Because of that, a lower power machine like most home gamers can afford, can use a fly cutter with a long reach to finish a much wider area in one pass than the much smaller facemill it could drive using the same power. Fly cutters can work with any 'lathe' style cutters, including easily/cheaply sharpened HSS bits. The low power requirement, low cutter cost, and ease of sharpening really suits the garage / shed / basement shop. The tradeoff is speed, which generally isn't a priority in that kind of context. In my home shop I have a 2" carbide insert facemill I use for work small enough to cover in one pass, and for rough facing my often rusty salvaged materials. Other than that I use a fly cutter because the cost to me is really only the time it takes to keep my collection of HSS lathe bits sharpened.
@CatNolara7 жыл бұрын
Also it's not bad for finishing to have just one cutting edge, because there won't be any height differences between the cutters
@Kaysler4 жыл бұрын
TOT i have never machined anything in my life. Heck I've never even welded or used a lathe, yet here i am caring about surface finish and admiring your chips. what have you done to me?
@AmirRosenzweig7 жыл бұрын
Can't wait for the other 50% of the build !
@spfldmilkman7 жыл бұрын
nice video great information plus entertaining
@unogazzy847 жыл бұрын
Really fine work (part one and two). I love these kind of jokes "this is not a drill... it's a mill, duh" hahaha
@tiittalts39447 жыл бұрын
its fun to watch, personality is great. And i am not even mechanic, i have never used lathe, i am industrial PLC guy :D
@gacha247 жыл бұрын
Love the ending
@coyote200307 жыл бұрын
I really enjoy your videos. Keep up the great work. Thanks for uploading. Dave (the non-machinist), yet...
@gerritstijvers76907 жыл бұрын
Angry pixies hay. They always bring the fun part up
@nodustechnologies39895 жыл бұрын
first you make me google what a fly cutter is, then i find out it's not chopping insects to bits at all, and i still watch the vijeo. well done.
@iRobotsGamer5 жыл бұрын
"Since this is probably going to be a short video and I need some filler content..." *creates video in two parts* Lmao. Glad you gave the cutting speed explanation though.
@JyrkiKoivisto7 жыл бұрын
It's a bit of a bummer that your mill started to misbehave. I hope you will get it sorted out. (Or more specific I know you will) I have the same ISO/INT/QC 30 spindle taper on my mill and any new tooling that you make for it is something that I look forward to see.
@MrMadDrago7 жыл бұрын
Feeds n' speed? Wtf! I have know idea what you are talking about 50 % of the time but you're one of the few channels I look forward to seeing new videos come out for! Keep it up boss!
@mertonsilliker48587 жыл бұрын
great tool
@lexugax7 жыл бұрын
"This is not a drill. It is a mill. Du'h" I chuckled.
@63256325N5 жыл бұрын
Thanks for the video.
@button-puncher Жыл бұрын
Thanks for the explanation of the surface finish change. Makes perfect sense once you go through it. I do wonder about the cutting tool radius vs finish. I've got some more learning to do. :) If I had to guess, maybe it's because the large radius makes for a more gradual entry into the cut? Instead of a sharp point on a carbide tool? More of like an ice cream scoop than a spatula? At a microscopic level, the sharp point is chipping instead of shaving? Carbide hardness playing a role in the chipping due to the tools rigidity?
@mfaridkhanmfaridkhan89743 жыл бұрын
ډېرښه معلومات very nice
@roblowery31886 жыл бұрын
"This is not a drill, its a mill" hahahah you kill me bro
@jaimevaldez30587 жыл бұрын
Darnit Tony i had just sprinkled my popcorn with hot sauce to watch this video. It was at the most exciting time too.
@jaimevaldez30587 жыл бұрын
Im scrolling through your archive for oldies
@DukeOfEarle884 жыл бұрын
Feeds and Speeds had the best singles of the 1610s.
@makingsense22687 жыл бұрын
At 3 minutes, I could not help but sing, "Let's talk about hex, baby / Let's talk about you and me..."