Building a Virtual Haas VF3 with 4th Axis in Mastercam for Machine Simulation - Part 1

  Рет қаралды 26,809

CamInstructor

CamInstructor

Күн бұрын

Machine Simulation is used to acuratly check for collisions in your program before you take the gcode file to the machine. Machine Sim is one step beyond your typical Verify. Verify is really only checking your Stock, Fixture, and Tool for collisions. Machine Simulation can add machine components as well.
Typically, Machine Simulation is not used until you get beyond the 3 Axis machine, which does not mean you cannot use for simple parts but, more often it is employed in the 4+ Axis setups.
Mastercam does include several prebuilt machines of all sorts of different configurations but none that fit our desired setup...a 4x Haas with the rotary on the right side of the table. Modeling the machine accurately would be extremely time consuming. Luckily, some machine builders will provide you will basic models of your machines. Typically you will have to contact your MTB and ask for the files. Haas, being the super swell people that they are, have all the files you need directly on their website. Simply find the machine and rotary combo you are after, and click download.
www.haascnc.com/
Once you have the files, some file cleanup will be needed. There will be some extra solids that are not necessary for simulation. You may even need to modify some of the existing models to better suit your intent with simulation. Once imported and cleaned up, the axis origins must be aligned.
With alignment done, each group of components will need to be exported as an STL. These STLs will be used in building of the machine in the Machine Simulation environment.
The next video will look at the next steps of the machine build.
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Пікірлер: 38
@VictorHernandez-nt3tw
@VictorHernandez-nt3tw 3 жыл бұрын
Wow nice video. Lots of work but good explanation!
@CamInstructor
@CamInstructor 3 жыл бұрын
Thanks!
@haroldjoubert7816
@haroldjoubert7816 Жыл бұрын
Excellent video.
@CamInstructor
@CamInstructor Жыл бұрын
Thanks!
@relevanteaglealarms109
@relevanteaglealarms109 3 жыл бұрын
ITS A LEGO GUY PUNCHING HOLES LOL!
@chazz.zaragoza.9561
@chazz.zaragoza.9561 3 жыл бұрын
I literally spent the day doing this same thing for a VF2, VF3, VF4, VF6, & UMC-750. Great minds think alike lol
@theperez30
@theperez30 3 жыл бұрын
Thanks bro, I will try at work. At home I only have the demo of mastercam.
@CamInstructor
@CamInstructor 3 жыл бұрын
👍 Its great Haas puts all those files right up on the site!
@theperez30
@theperez30 3 жыл бұрын
Thanks for the info. I’m new to mastercam, and wanted to learn more.
@CamInstructor
@CamInstructor 3 жыл бұрын
Glad it was helpful! Stay tuned, lots more to come. 👍
@Zenjoksss
@Zenjoksss 3 жыл бұрын
Thanks a lot
@CamInstructor
@CamInstructor 3 жыл бұрын
Most welcome
@woutjjs
@woutjjs 17 күн бұрын
Thank you for this video. Do you maybe know where I can find 3d models for the mikron hpm 450u 5axis milling machine?
@ThePointlessBox_
@ThePointlessBox_ 3 жыл бұрын
Got confused on how to actually accomplish this in a machine like the HAAS UMC750 the same entities have to be set as X Y and Z
@MasterCraftFishing51
@MasterCraftFishing51 Жыл бұрын
Well i got thru all this build and was almost successful. I had a few troubles 1 being the HML file not being able to be read when picking machine. The folder and the XML file must read the same name exactly don't miss a thing .So i get it to work machine comes in except my machine is like an inch big and my part is like 20 inches bigger. So im about to start over the model is scaled in solid works correctly. I saw another vid that said you have to build in metric or it wont work. Well that cant be true as i see inches all over this build. I did convert the file to a Parasolid file from solid works . So now im going to convert the file to metric the send it as a metric Parasolid file. . Then create the STL files from Mastercam to a folder. Do i have to scale it in mastercam ?
@CamInstructor
@CamInstructor Жыл бұрын
Open the XML file in the folder with all the components, any text editor will work, with in the first few lines you'll see either inch or metric. Just make it the opposite and save the file. Should be good after that
@ivan61726
@ivan61726 3 жыл бұрын
HI...caminstructor...do you have a video ..how to build virtual UMC750 hass on mastercam?
@CamInstructor
@CamInstructor 3 жыл бұрын
The steps would be the same as this video. Only difference is adding the extra rotational axis, which you should be able to handle once going through these 2 videos.
@wilsonkurniawan1072
@wilsonkurniawan1072 3 жыл бұрын
@@CamInstructor How about Haas ST-20Y
@fuentesmtbcnc9082
@fuentesmtbcnc9082 3 жыл бұрын
How did you make X axis Y axis and Z axis a single component from the assembly?
@CamInstructor
@CamInstructor 3 жыл бұрын
Its all in the video. You need to export sections of the assembly and then bring those into machsim.
@fuentesmtbcnc9082
@fuentesmtbcnc9082 3 жыл бұрын
@@CamInstructor But I have 44 entities in Z, 94 in X, 8 in Y, and you only have one entity in each level
@CamInstructor
@CamInstructor 3 жыл бұрын
Thats fine. You can export all entities as one stl. You can also add multiple bodies to mach sim for each axis but you only really need to do this if you want to specify them as separate colors...otherwise just export them all as 1 stl
@danielfernandez2041
@danielfernandez2041 Жыл бұрын
I've been building my own machine for Machine Simulation in mastercam X9: HAAS trunion TRT-160 into HAAS VF4-SS. I did something wrong and I modified the "5_5AXGEN_VMCTTAB" and "5AxHeadHead" (I thought I copied them and then modified, but I modified the originals ). Could anyone please attach the XML and STL files for that machines? It was my stupid fault... Maybe the X7 or X8 files are good as well. Thanks, and best regards!
@CamInstructor
@CamInstructor Жыл бұрын
I don't have anything that old installed anymore. If you have the original install media, re-installing should replace those files. Also, not 100% on both xml and stl, but I don't think there is any difference in the xml files over the years. An xml file from 2022 is exactly the same as the one in 2023, so maybe you can install the free HLE and grab the machine files from there and stick them in the older version? I have no idea if that will work for machine files from 2023 into X9, just a possible solution if you're stuck.
@danielfernandez2041
@danielfernandez2041 Жыл бұрын
@@CamInstructor Good idea. It's working!! Tank you, Sir :)
@theperez30
@theperez30 3 жыл бұрын
How can we add a vise to a UMC 1000?
@chazz.zaragoza.9561
@chazz.zaragoza.9561 3 жыл бұрын
1. Download the vice from the manufacturer 2. Click the file button in the top left hand corner of the screen 3. Select merge 4. Locate the file (if the file isn't showing up when you search for it, make sure you change the file type in the bottom right corner.. change it to all files, it's set to only show Mastercam files default)
@CamInstructor
@CamInstructor 3 жыл бұрын
I will be going into this bit in Part 2 of this, specifically when it gets into setting the right offset for the fixture being loaded into the machine and options as to including in the machsim files or Mastercam part file. Chazzs' comment should get you on track though.
@SuperAWaC
@SuperAWaC 3 жыл бұрын
if your reseller doesn't have all these already you need to find a new reseller lol. still, it's interesting to see done. it's too bad mastercam can't do actual gcode verification because this is way less of a clusterfart than setting up vericut is.
@CamInstructor
@CamInstructor 3 жыл бұрын
They may have your machine/rotary combo, they may not. They could absolutely build it for you if needed. At least with this info you can modify on your own if what you get is not exactly what you need...besides...I guarantee they don't have the LegoMan Machine Simulator! 😂That one is 100% DIY Gcode sim...if the post is tied into MachSim, it can be very close to simulating gcode.
@tuyenclub
@tuyenclub 3 жыл бұрын
How do insert A axis to Mastercam
@CamInstructor
@CamInstructor 3 жыл бұрын
The 2nd video goes through assembling the machine and that includes the A axis.
@nedaayousif1540
@nedaayousif1540 Жыл бұрын
please i need postprocessor control siemens lathe
@CamInstructor
@CamInstructor Жыл бұрын
You can download posts from the Mastercam website or contact your reseller.
@Malledeus86
@Malledeus86 3 жыл бұрын
I literally got all the way through, made all those deletes and couldn’t save the STL file type because I have an educational version at home.
@CamInstructor
@CamInstructor 3 жыл бұрын
You can get around the HLE rule of not being able to export STLs. I made a video about it here... kzfaq.info/get/bejne/nptnY7qK0dreZqs.html
@Malledeus86
@Malledeus86 3 жыл бұрын
Thanks a bunch! I just started working with mastercam, and did the free online certificate classes. I’ve really only ever programmed in Surfcam or FeatureCam so I’m pretty unfamiliar with it still. Amazing how your vids, and vids from Titan of cnc are better than anything on mastercam edu....
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