Thanks "shanesoutty" for one of the most step by step videos I have seen in yrs, it shows us non wrench people how to save big dollars PLUS, how our atv's work from the inside, I'm well awear of how hard you guys work, then to take your time and do videos for us, well appericated shanesoutty:)

One piece of advice I recommend assembling the entire block and putting the chains until last, this will facilitate the movement of the crankshaft and pistons.

The most badass youtube video on canals around. thanks so much for taking the time to help others out!

I'm glad it's appreciated Thank you for the comment

I did this in multiple takes, this was the best video, thanks for watching so close though :)

Wow no asembly lube on bearings???

There was a small piece of gasket material that fell inside the motor right before you mated the two halves together. You can see it at 4:46.

although it does in some aspects in others I like them better, they are a perfect rod when not damaged, no machining necessary

yes oversize bearings are available But only for a machined crank, you can buy in +.25mm and +.50mm they are not machineable as the mating surface is unique to each rod, not gapped like most car or even other atv engine rods

no problem man, nice job on the editing it looks like one video, keep up the good work and sweet videos!

both chains are brand new, it was dry and had not been oiled yet I replace chains 90% of the time when I do a motor, generally the ones I build have been sunk and even new chains will fail when contaminant has been introduced Thanks for the keen eye, but like I said they are new

I took apart my engine recently put a big bore 860 from mrrpm, my problem is I believe coolant is coming out of the wrong area. In the case for the primary clutch there are several plastic gears and the timing chain (I changed the chains) cooling is shooting out of the window screen looking thing on the right side, that's ainy right because the first time I removed the cover I remember just oil coming out from there and never is it okay if oil and coolant mix, so I'm confused what I did wrong hahah I need wisdom

How do you make the engine run without install the starter assembly

Do a video on transmission

Very good video, but I do not speak English and I would have liked the torque was written in the video, even so, congratulations

Try cleaning all your parts prior to assembly.

I have an 07 Outlander 800, the engine only turns about 180 degrees. Should I look into performing a full rebuild like you did in this video? Also where did you get the rebuild kit?

could you go into a little more detail to make sure the rods are not installed backwards,(

Does your timing mess up when you remove and install the fly wheel???

I have an 07 outlander 650 getting coolant in the oil. I replaced the water pump seal and new head and base gaskets. Any other ideas? Thanks!!