Tearing down the transmission out of a Cat D400E Series II haul truck and looking for a failure that would explain why the truck was taken out of service. Contact Email: kt3406e@gmail.com
Пікірлер: 779
@user-nk9it8zl6m8 ай бұрын
LU stands for “Lock-Up”. It’s the solenoid that controls signal pressure to the torque converter lock-up clutch.
@KT3406E8 ай бұрын
Yes, LU stands for lock up. But no, on this machine that port is not used. It should be plugged, with solenoids in the UP and DN ports. I have no idea why the solenoid was in the wrong spot.
@ramandbang94998 ай бұрын
@@KT3406Elock up is not used?
@brianpedersen47148 ай бұрын
@@KT3406E maybe they reassembled it incorrectly after a clutch replacement? Seeing as those look so damn good save for that one hot steel, perhaps somebody just screwed up the solenoid placement?
@FROG20008 ай бұрын
@@brianpedersen4714 good thing it didn't work or that socket would have destroyed the trans.
@cs-gj3yf8 ай бұрын
@@ramandbang9499 No, never have enough speed to
@jondrew558 ай бұрын
I'll never unsubscribe to this channel because even if we wait months it's never a disappointment.
@christopherweise4388 ай бұрын
Couldn't agree more.
@WCSPete18 ай бұрын
I second that..! Well worth the wait.
@ajs963508 ай бұрын
Yes, I just set the alerts for this channel.
@jds16678 ай бұрын
I was watching 2 and 3 year old videos here lately, and thought the same.
@Watchyn_Yarwood8 ай бұрын
@@jds1667 💯
@andrewaird89018 ай бұрын
These teardowns are therapeutic somehow. Not sure how or why, but they seem to add calmness and peace to interesting content.
@pauljoseph83388 ай бұрын
Interesting content, yes…but I get so much anxiety thinking about how the hell he’s going to get all those pieces and parts back together again…
@jamesf26568 ай бұрын
Not to mention the deadpan delivery..
@Watchyn_Yarwood8 ай бұрын
Here's hoping for follow-up videos on this trans.
@kingsley25658 ай бұрын
when you say, I don't know how much interest this video will get, I want to scream; PLEASE don't quit making your vids! Quit doubting yourself Pal. Your expression of technique & knowledge is well appreciated...even valued. Thanks again for having me and the others along.
@Watchyn_Yarwood8 ай бұрын
Absolutely! I am hoping for a Part 2 on this project and know I never tire of watching and listening to him dissect and repair old CAT equipment.
@kenh95088 ай бұрын
Same here! Couldn't stop watching, hoping for a tell tale sign of failure but now even more interested to learn more about the power train as a whole!
@jdmccorful7 ай бұрын
Ditto, keep going. Do you think that socket could have been the main problem.Enjoyed!!
@twentyrothmans73088 ай бұрын
The sheer scale of everything is amazing. Thank you for taking the time to film and describe your work.
@kevina.40368 ай бұрын
Imagine the gears out of something really huge like a 797 dump truck...
@donbrashsux8 ай бұрын
GAPO Shit 😂..Gotta luv KT
@ducewags8 ай бұрын
@@kevina.4036 Well you could look up a CAT 175-20 and see the size of the drives for the 400 ton truck. If you want some large gears, try a shovel.
@jamesgarner41278 ай бұрын
I think you’re on the right track as far as the actual transmission problems. The valve body definitely looked bad when you separated it. It doesn’t take much as you know to cause issues with any kind of rust or debris in there. Torque converter should be a quick tear down and will tell the rest of the story. I hope you decide to make a part 2 to this. I’ve been missing your videos. Good to see you back.
@Watchyn_Yarwood8 ай бұрын
Here's my vote for a Part 2
@manuelve19988 ай бұрын
Yep! I’ll second that motion. The valve body is probably where I’d have started seeing that there was very little in the oil filters. They looked new!
@boogieman31658 ай бұрын
There was one problem with that transmission, the extra tool found inside. I vote to make this a series. Cool stuff.
@einfelder82628 ай бұрын
More likely the tool that left the tool, haha.
@christopherweise4388 ай бұрын
@@einfelder8262 - Yea.....that socket didn't get up and walk itself in there.
@markcohen45998 ай бұрын
Too bad it wasn't a 10mm.
@rodrod3838 ай бұрын
I think it was Sparkles that left that socket in there as sabotage.....he was mad all the other men in the shop started drinking Coors Light or Miller Lite instead of bud light
@brentsmith37458 ай бұрын
@@markcohen4599I was looking to see 10 mm hahaha
@Truth_hurts4598 ай бұрын
I love this channel, no stupid intro no fake drama and yelling. Just someone who knows exactly what they are doing so bada$$!
@Thedudeabides8038 ай бұрын
The amount of work involved making each component and the fact it all works is incredible to me.
@davmanderstrom8 ай бұрын
Right? Every piece of that is almost like a work of art. The fact that someone sat down at a drafting table and willed things like this into existance blows my mind.
@DMSparky8 ай бұрын
All the old engineers who grew up on farms were way way way more talented then the engineers we have nowadays. Engineers had to put time and effort into designing equipment and had a much greater respect for how things were put together when it had to be drawn on paper and manufactured with simpler machines. They didn’t have the opportunity to quickly throw together something in CAD. Revisions took a tremendous amount of time so they thought about designs before having parts made. The corporate fucks didn’t meddle as much in shit either.
@Larslegos8 ай бұрын
And R&D
@Odin333568 ай бұрын
@@DMSparky we have evolved into lithium miners that grow marijuana indoors just to complain about power outages and fires created by them
@santaclause28754 ай бұрын
Correct! The precision build of each part, the brainiacs that designed all these gizmos, it's just awesome to me. And, as far as I see.....NONE of it was "Made in China".
@Russeljfinch8 ай бұрын
Couldn’t imagine the machining hours in that assembly
@TheSerenityhuck8 ай бұрын
Every time I see things like this, I am just amazed by the amount of engineering put into transmissions. Simply amazing.
@bartdereu92678 ай бұрын
Agreed, tranmissions , for sure in bigger machines and agricultural machines are allot more complex then their engines.
@TheSerenityhuck8 ай бұрын
@@bartdereu9267 definitely.
@davmanderstrom8 ай бұрын
The ability of big gear to put in like >15 000 hours of work in absolute hell conditions yet still look like new will never cease to amaze me. It seems to me that 90% of major failures boil down to human error in some way, shape or form.
@NigOleBigger8 ай бұрын
Usually is. 90% of dozer transmissions we get, 2nd speed is burned out of them from operators trying to push in 2nd. The other 9% is first speed burning out just over time, and 1% is an actual failure
@Mr.FluffyYT8 ай бұрын
It has always been a good day when he has uploaded a new video
@aliretard68718 ай бұрын
This type of video is why I love this channel. To see the amount of engineering, the amount of precision machining, the levels of complexity all to get one 40 ton Cat haul truck transmission to accurately shift through its gears and move huge amounts of dirt around mines and construction sites. It is a beautiful thing. And then we have our host's dry as hell well look at this shit here monolog, it's a great combination.
@antonioqsd57868 ай бұрын
LU usually stands for Lock Up, at least in Allison transmissions, which is the friction clutch that engages the pump and the turbine of the converter together, making it to spin at the same speed of the engine. I dont even know if this transmission is equipped with that
@dennisbailey42968 ай бұрын
This Big stuff is just fascinating and very interesting. As a journeyman mechanic this is enormous yet complex. I also watch Western Truck and Tractor Repair and all of the heavy duty work that Warren does there. I've even worked a day with him. Great guy!! Thanks soooo much for going through this large transmission it sure give perspective to the work load that this equipment has to do!! All the best from Canada
@George-dy3pt8 ай бұрын
Thanks for helping Warren out! He's the man just like KT3406E
@Watchyn_Yarwood8 ай бұрын
He and Warren are the best. Two very intelligent men.
@bill8by58 ай бұрын
I agree with you about Warren, he's a knowledgeable guy. KT is on a completely different plane.
@Narwaro8 ай бұрын
Man the quality of every part in this thing. It certainly costs tens of thousands just to make it.
@brandonclifton20278 ай бұрын
“I can’t stand it. I gotta look in here.” Well said. It’s irresistible.
@gregwhite79578 ай бұрын
Ya, keep going. It will be interesting to actually find out why they pulled it out of service. Another great video.
@86FxBdyCpe8 ай бұрын
I love this channel eventhough I'll never own or work on any type of equipment like this. It's just so incredibly fascinating. I just wish the content was MORE frequent. The bit about the damn crickets was hilarious.
@cheesecakes1218 ай бұрын
I love the content you make, none of the inflated bs or sponsors you see in other videos, just straight to the point. I look forward to each one you make
@peterhaan90688 ай бұрын
Please continue with the tear down and evaluation! Super interesting to see the 'inside' story on these machines! Thanks!!!
@RippenSXS8 ай бұрын
Man. Idk why but I just have to watch your videos. I never owned, or never will own any construction equipment like that. But your knowledge and authenticity is special on YT so i'll always support.
@Highstranger9518 ай бұрын
I enjoy the tear downs, we all learned what the guts look like in one of these things, something I DIDNT know yesterday. We appreciate it👍🏼
@Craigs_Adventures8 ай бұрын
Please Dont Stop Making Your Videos. I have watched everyone you have posted. We understand that making these videos take a lot of time, but we will always be here to watch them. thanks for taking time out of your day to show us.
@mikeh12428 ай бұрын
it's amazing the engineering and design that goes into these super heavy-duty machines. Time tested.
@kansasadventure18318 ай бұрын
That was cool. Everytime i rebuild a transmission everyone freaks out like its some magical box that shouldnt be touched. Their so easy yet so complex.
@Splintermill8 ай бұрын
Had a really shitty day, finally sat down to eat and watch a couple videos and BAM! Made my day seeing you posted a new one! Always fascinating seeing the scale and quality of these parts and pieces that make up these amazing machines. Really appreciate your efforts every time. Great job!
@loganfarmer53658 ай бұрын
did a couple of these in school super simple and they never seem to break. would be sweet to see what actually went wrong
@arr45128 ай бұрын
Great video. I love working in transmissions and this was fascinating to me. As to the failure... I'm wondering if they had a failure and did a DIY repair where they failed to really clean anything (explaining the obvious material found at the beginning), and just replaced the frictions. That would explain the overheated steel - that was from the previous failure. They put it back together, and put the solenoid in the wrong port, then gave up when it failed on them again. Based on the yellow washer and the free socket, I'm betting this was a DIY repair by whoever owned this thing. It would explain a lot. PLEASE upload the rebuild video. I want to see this thing go back together!!!
@Coupegt848 ай бұрын
You really have the perfect mindset/attitude for dealing with big equipment; respect for it without being intimidated by the scale/size of the parts and assemblies that are involved. Thanks for the video! If you make ‘em, we’ll watch ‘em.
@wraithette018 ай бұрын
Thank you for another excellent video - no b.s. just solid commentary and showing how to get things done. Thank you for your time and efforts that you have taken in all of your videos sir!
@Z-Bart8 ай бұрын
I did see that socket fall out when you lifted the case. I didn't know at the time it was a socket but I did say, "what was that"?
@eamonmcdonnell82758 ай бұрын
That eight seventy one is one thought cookie. Haliburton has hundreds, nay thousands of those engines all over the world. Great video, thanks for making it. PS, the crumple zone on the Bus was impressive! Best wishes.
@George-dy3pt8 ай бұрын
Yes it was impressive
@sjohnson17768 ай бұрын
Thank you for bringing us along. I sure hope you continue filming this series. Very interesting!
@terryperrott99138 ай бұрын
Just imagine the size of this in a 100ton haul truck, I find it very interesting
@wayne-ws4uf6 ай бұрын
Your videos are never a disappointment for people who are interested in heavy machinery and how it works .
@zonie19538 ай бұрын
I am still surprised there aren't a couple million subscribers to this channel ! His destruction videos are epic. But the teardowns of this big machinery is beyond compare ! Speaks in clear calm English . I look forward to every video on here ! 🌵
@mcfuggin8 ай бұрын
love your mannerisms and dry humor. don't mind the gaps in content, upload when you get q chance, we'll be here
@TheMadJoker878 ай бұрын
the metallic particles you found at the start are perfectly normal for a transmission of that size, as long as it is "dust" and not "needles" you shouldnt worrry about that. every piece looked brand new, im willing to bet that's not where the problem is, if there is any
@philstreeter97038 ай бұрын
Great video. The only thing wrong in the transmission was a socket! It looks brand new inside, except for water. Please keep going.
@72polara8 ай бұрын
Please keep going with the videos on this machine. Maybe we'll find the failure.
@nibachoable8 ай бұрын
A new KT upload is a great day
@haloondrugs11738 ай бұрын
Most educational tear down channel in my opinion
@WCSPete18 ай бұрын
Very impressive clean professional workmanship! Enjoy the steam clean standards too. Can't wait for the next bit. Much appreciated...
@WebVette808 ай бұрын
That's insane seeing the size of the clutches, steels, etc. The center support on that thing weighs more than the entire case on the 4r70w's I mess with.... just so cool to see it's essentially the same damn thing, just a helluva lot bigger. Keep 'em coming man- we appreciate it!!
@37903eral8 ай бұрын
Watching you and Warren are not only enjoyable but you two tell it like it is. And informative as well. Thanks for the lesson and a look in side. Keep them coming.
@samlee24088 ай бұрын
who is warren i can not get enough of these Vids
@seantatham99608 ай бұрын
@@samlee2408Western Truck and Tractor Repair
@pauliossi26748 ай бұрын
Another great video, please keep going with the driveline series, the size and simplicity of the process is fascinating.
@steveminer52938 ай бұрын
Keep it going. We need to see what the issue is, and we need to see if you move the down shift solenoid back to the middle spot. I enjoy your videos.
@QualityCraftsmen8 ай бұрын
Love the teardowns! When I was a kid I would ask for tractor manuals from Central Tractor I don't know why but I wanted to see how they worked. Still prefer my paper manuals to the PDFs that the OEMs put out these days.
@StaleEHuse8 ай бұрын
Never a dull video from you and yes, you do know what you're doin'
@tormentfromhell738 ай бұрын
Man that is so satisfying to watch the power washer clean all that grime off. These things are beast, I could never imagine rebuilding one, which is why I love your videos.
@stranskyv4528 ай бұрын
never stop making videos ,we will wait months for your next one, also that’s some amazing engineering ,thanks for sharing
@haydenc27428 ай бұрын
Good stuff! Massive Transmission...all seemed clean, no bits and pieces other than the fine glitter, at least there weren't teeth of gears in the bottom or something! Definitely tear into that bad boy...loving seeing heavy equipment internals and stuff Keep em coming!!!!
@dirtyassdieseltech63488 ай бұрын
“I’ve taken this entire transmission apart and there’s nothing wrong with it” I fucking love it. You put out some of the best content on KZfaq
@mrfordman99998 ай бұрын
As a mechanic working on Automotive applications I have to say watching somebody else disassemble a transmission of this scale gives me heart palpitations LOL love the content bud. Keep it up, it's love to see that transfer case
@truckingwithgearheads31908 ай бұрын
Your content is really enjoyable to watch. It's a nice slow and relaxing pace with a person who knows what he's talking about. Its a nice learning experience. Your doing excellent Mr. Please, if you can, keep up the amazing work.
@douglasmayherjr.57338 ай бұрын
What a great video. This gave me flashbacks of working at a farm implement dealer in the late 90’s. A Powershift transmission sounds simple until you start tearing them apart and have parts scattered across the shop. I appreciate the no nonsense commentary. I especially liked the Cricket comment, I’m sure some people would think you could control the cricket’s chirping. That looks like a bunch of expensive parts if you had to buy them from CAT. Looking forward to seeing the rest torn apart. Thanks for taking us along on the adventure.
@plus6178 ай бұрын
Would definitely love to see more tear down on this unit! I’m no machinery guy but I really enjoy your videos!
@G-Man-kc2nm8 ай бұрын
It’s amazing to think about the massive amount of torque and pressure that unit is under during use. Someone stuck with a loaded truck can grenade the entire system. Nice work.
@GS-zv3qn8 ай бұрын
You would think it would be designed to not break anything if the wheels can not turn, that transmission sure looks complex,Andrew Camerati bought a wiggle truck and it had a bad transmission so he sold it and bought another truck that works,lots of electric stuff on those to control it, a manual one is much simpler but I think all those are auto so no choice but to have go auto unless real old ones were manual
@johnprue8 ай бұрын
it just turned into a good day thanks to KT 3406 E
@ttony65388 ай бұрын
LU = lock up If the Converter has a clutch in it, that solenoid may be to control it. As an automotive transmission rebuilder I am just guessing. I found this video super interesting ! appreciate all your other videos !
@weedwacker17168 ай бұрын
Thanks for taking the time to post up these videos. They mean different things to different people. I for one like to listen to your dulcet voice and no bullsh!t take on life. Reminds me of the old folks from the Okie branch of my family.
@defendermender49598 ай бұрын
The control module for the gearshift is sometimes called an XYZ switch
@KPutubing6 ай бұрын
I know zero about these big beautiful machines, but I am enthralled by your vids. Love your sense of humor too. Thanks for sharing!
@gagebreaux98408 ай бұрын
I would love to see more videos like this on the hauler truck!
@Kincentc8 ай бұрын
God bless. Mr 3406 is back to entertain us all
@billnlori31498 ай бұрын
Very cool. Its great to see inside these big machines. Great organization too, with so many pieces it would be easy to mix stuff up.
@erniemathews50857 ай бұрын
Once again you took the time to show me something I knew nothing about. Great stuff- thanks. You're always concise, articulate and easy to understand. Anyone taught by you would be lucky.
@scrotiemcboogerballs19818 ай бұрын
Great video it’s amazing these engineers can invent stuff like this but can’t make anything easy to work on lol 😂 love watching thanks for sharing
@nedkelly1827Ай бұрын
Dry sense of humor 😂 , Best tear down and rebuild channel , keep the content coming .
@Teddy87098 ай бұрын
Keep doing the tear down! It's very satisfying watching you take things apart, explain how everything works and ultimately finding out whats the root cause of the issue. I'm all for seeing you tear everything apart, even if there's nothing wrong with it.
@alainleblanc40317 ай бұрын
How you can disassemble everything and put it back together is astonishing! An engineer with a degree on the wall could never do it. Well done and thank you for sharing!
@randallnottingham7998 ай бұрын
I hope you never quit making videos they are awesome buddy
@tiredofit12358 ай бұрын
Interesting to see no shims for setting any clutch pack clearance. Make sure to pressure check your clutch pack pistons when you put it back together.
@rollingcoal95008 ай бұрын
My favorite part was outside the wind kicked up and you said here we go with this shit again! Priceless! Had me laughing
@TheDaf95xf8 ай бұрын
Hi 👋🏻 buddy. I’m no engineer of any kind but love engines especially trains 😊 I find your tear downs very interesting and your sense of humour makes it perfect 👍🏻 Cheers Stevie 🏴
@Watchyn_Yarwood8 ай бұрын
Wow! 7.2k views in 3 hours!! Dude! Way to go. You're definitely doing everything right.
@CabForward42948 ай бұрын
L/U stands for torque converter lock up clutch. At least in the power shift world I came from. (Allison Transmission)
@websitesthatneedanem8 ай бұрын
You are the bravest man on KZfaq this week!!!! Amazing engineering! ❗❗❗❗❗❗❗
@JDevine6878 ай бұрын
That's where my socket went! Just paying it forward because I found a 8mm one in the oil pan of my old Toyota 20R once.
@AngryManSki8 ай бұрын
You said Shaft so many times, I started singing your theme song 🎵. “Who is the man who checks the planetary gears and sets. KT3406E! You damn right!!!!”
@user-ph8zz7zm5f8 ай бұрын
I always enjoy your videos. You are probably one of the best out there.
@santaclause28754 ай бұрын
Stunning to acknowledge the brilliant minds that design machinery like this. Through much trial and error, over many years, the final product is put to use. To think every single piece, part, component had to be designed, tested, by someone, not some computer, is awesome.
@bill8by58 ай бұрын
KT, if those are anything like a normal automatic, those clutch disks do NOT appreciate water AT ALL. They will come off what they are mated to. Also, when you replace them, I recommend you soak them in fluid before installing them in a clean unit. Soaking them will bring them to their standard, in-use, stack height, so you can get your clearances and stack heights correct. I would also check the book for all of those load springs to ensure their heights are within spec. When you are looking at the planetary gears, check them thoroughly to ensure the load washers between them and the housing are still in good shape. I bet those are fairly costly to replace if they are bad. I have watched you while assembling something and you are exceptionally particular with cleanliness, this is one crazy aspect where that OCD is well worth it my friend - surgically clean is best. (LOL) I really appreciate watching what you do - KEEP 'EM COMING!!! (Looking forward to you and that valve body)
@nickpeelman8 ай бұрын
“These crickets are in here raising hell. You’ll just have to live with it.” 😂 instant 👍🏻 just for that.
@eggnogfrog8 ай бұрын
Always great content. I'd love to see the full tear down.
@JBlake-moon-shdo8 ай бұрын
I agree with others here. It is never a disappointment. Always interesting. We all learn.
@silasmarner75868 ай бұрын
May I say, the pressure washing result was exquisite! I love your deadpan delivery - it makes for great videos. Also man that is a complicated setup. I'd have a tought time memorizing all the gazillion parts. What will you keep and what will you replace? Great video sir! And, yeah, keep on a goin'!
@localcrew8 ай бұрын
That whole mess looked as if it had been very recently gone through. That shift solenoid in the wrong hole has me wondering.
@worldclassinventors8 ай бұрын
KT... love your stuff! You are brillant beyond your years and without any formal training or mentor... Truely outstanding. I have watched every video and I will continue to do so. When my long awaited ship comes in, I will commission you to build me a 3406.
@dandan36438 ай бұрын
Keep it up. I really enjoy your videos
@sharkyhennessey65518 ай бұрын
Goddamn my day has been made! He has uploaded!!
@brendanjackson80258 ай бұрын
Lots of interest in these kind of videos. Please continue
@ronaldbrosius74888 ай бұрын
Them clutch packs look brand new! Awesome job, great video! Please keep posting more videos!!
@totojejedinecnynick8 ай бұрын
My armchair expert opinion - seeing the forbidden glitter so close to solenoids - either valvebody screens/filters are clogged or solenoids are full of that stuff (or checkvalves, or anything around really). Either way, not enough pressure would cause slipping (and explain that discoloration)... sadly, if that glitter had any chance to make it around bearings, they might be toast too. Clean magnetic filter is sus, probably was taken apart, flushed, socket was left as a lucky charm or sacrifice to planetary gods... and when it was reassembled (with fat invoice included) it started to slip in one of the gears. Immediately destined for sale.
@want2seeall8 ай бұрын
You found your long lost 10mm at 14:24!!! Long time subscriber. Like many have said, great chan. Always brightens my weekend when you post. Thank you.
@JasonSmith-vd1sz8 ай бұрын
Another great video! It always amazes me how unbelievably complex these transmissions are!
@DirectCurrent4u8 ай бұрын
KT3406E, I really appreciate all Your videos! I always learn something new every time I watch Your videos! Even tho I don't do a lot of work on this type of diesel equipment, its always interests me how they work and operate! When it comes to this stuff You are the best of the best (IMHO) Thanks so much for sharing this with us and look forward to Your next video! Cheers DC.
@michabozek11538 ай бұрын
Really cool video. I'm looking foward for the next one!