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3d-printed Halbach Motor - Building Instructions

  Рет қаралды 1,970,692

Christoph Laimer

Christoph Laimer

Күн бұрын

Step by step instructions for making the 600W, 3d-printed Halbach array brushless motor.
Overview and building instructions:
www.instructab...
3d-Files: www.makesea.co...
Overview: • 600 Watt, 3d-printed, ...
Building Instructions: • 3d-printed Halbach Mot...
Assembly Animation: • 3d-printed Halbach Mot...
Test-Run: • 3d-printed Halbach Mot...
Measurements: drive.google.c...

Пікірлер: 1 500
@4.0.4
@4.0.4 7 жыл бұрын
Just building this is a lot of work, now researching, designing, testing, and making such a quality video with nice graphics and footage teaching about it is something out of this world. The craftsmanship is ridiculous, you even took care to measure each magnet, it's a work of art. You sir are an amazing person. I'm speechless. *However I would still be curious about how badly it shatters when really put to use*
@styrbjornoborna4660
@styrbjornoborna4660 6 жыл бұрын
Yeah, I can't even imagine how did he draw those coils. Winding the wire is not a valid operation in a CAD system.
@joonasfi
@joonasfi 5 жыл бұрын
@@styrbjornoborna4660 I was wondering that as well!
@eliasjohanliavaag
@eliasjohanliavaag 5 жыл бұрын
Winding a wire can be done by using a sweep in most CAD-programs. But a lot of work, nevertheless! :O
@reforgedcriterion1471
@reforgedcriterion1471 5 жыл бұрын
When he measured the magnets I suddenly realized I've been living in a cave all my life..
@happyfox711
@happyfox711 4 жыл бұрын
He's German(Swiss actually), there's no other way to do anything over there ;)
@mojojomo6750
@mojojomo6750 4 жыл бұрын
That magnet-rating methodology is a real eye-opener. I never thought there would be that much variation between like-magnets. It would also explain the differences in performance seen in builds when the characteristics of individual magnets is not taken into account.
@mauriciolima1088
@mauriciolima1088 3 жыл бұрын
your attention to detail is IMPRESSIVE. I would have guessed all magnets were the same, that was a great catch.
@Jer_Schmidt
@Jer_Schmidt 5 жыл бұрын
That is a really great design, very well thought out
@e.arenoe7509
@e.arenoe7509 3 жыл бұрын
@Larry Jackson nahh we here for the motor. thanks
@erinboatguy
@erinboatguy 7 жыл бұрын
the drill press and soldering iron pop up pics are hilarious....they made my day !
@MrBENx9
@MrBENx9 7 жыл бұрын
such a sad day
@Harrzack
@Harrzack 7 жыл бұрын
The MOST amazing, thorough and competently done YT video I've ever seen! Also a great display of what is possible with 3D printing. Kudos Christoph!
@pernaboys
@pernaboys 4 жыл бұрын
I'm an engineer, watching these stuff makes me question my life and my non existing achievements
@pernaboys
@pernaboys 4 жыл бұрын
@Semper Fortis Well, it really depends on your environment. I never had a friend who was interested in doing these stuff. it's not easy to be a self taught in everything. I learned to code from the internet and before that I learned how to speak English from movies thanks to the current technology. So, not everyone has as good as you. living in a third world country under lots of sanctions is not easy. I know, you don't care and I don't want to bore you. I just wanted to give you a context for your prejudice. peace
@RocoeGames
@RocoeGames 4 жыл бұрын
@@pernaboys idk man I have some friends that just live and breathe work and improvement. I wouldn't say its all enviroment. I am in the same situation where I don't achieve much but im also not constantly trying to, unlike my roommate. Guy works like 60 hours a week minimum doing personal projects and shit
@pernaboys
@pernaboys 4 жыл бұрын
@@RocoeGames Well they like their life I assume and they are not depressed.
@RocoeGames
@RocoeGames 4 жыл бұрын
:^(. Find personal worth thru a hobby Breh. Doesn’t have to be technical
@lyteyearz5810
@lyteyearz5810 4 жыл бұрын
Brother maybe it's time to change your environment! I say go for it! I never became an engineer but only because I didn't apply myself and now i have a few regrets but that's life and I'm working on fixing it! But seriously if you're an engineer, surround yourself with people that will push your thinking to its limits and get rid of people that say "that won't work" or "you can't do that"! I have a lot of moments where I only want to create by myself but there are definitely times where I wish someone would visit just so I can say "hey, look at what I built!". Good luck brother... push harder... learn more....achieve more. One day you'll wake up and be old and then it will be too late. DO IT NOW! 💪🏽💪🏽💪🏽💪🏽😊
@carlcrott8582
@carlcrott8582 5 жыл бұрын
This is brilliant work. I have not enjoyed working with a hardware engineer of your skill but I imagine I would be floored. The fact you knew to measure both variance in weight AND the magnetic force generated by the individual magnets was perfection. The measurement jigs you designed were wonderful. And watching your thought-process of managing BOTH magnetic variant forces AND the weights were pure novelty. Again I HOPE one day to work with an engineer who has this level of polish and insight. A+++++++++ That being said I cannot for the LIFE of me figure out how you europeans make ANYTHING work when you've swapped decimals with commas and commas (1000-increment separators) for single-quotes. lol.
@Blox117
@Blox117 2 жыл бұрын
yeah i didnt think about the magnet variations
@zach3360
@zach3360 7 жыл бұрын
11:16 really helps the understanding of magnetic poles and how they are positioned
@TC-um2ti
@TC-um2ti 5 жыл бұрын
Finally, someone who wants to share and cares enough to teach others as well. This is the one of the best teaching videos I’ve seen on KZfaq! You did very well using graphics and as well as explaining and demonstrating with your hands. I feel like building my own motor is actually possible.Thank you very much. I hope you are inspired to share more.
@henrylo6773
@henrylo6773 3 жыл бұрын
The amount of trust you have for that 3d printed piece of plastic holding what potentially can decapitate you is astonishing.
@MoempfLP
@MoempfLP 2 жыл бұрын
I recognised the accent immediately. Cool to see a fellow countryman realizing such amazing ideas.
@pietermeyer5921
@pietermeyer5921 7 ай бұрын
Swiss?
@MoempfLP
@MoempfLP 7 ай бұрын
@@pietermeyer5921 Yes
@funafter5081
@funafter5081 7 жыл бұрын
Absolutely amazing work...just like a Swiss watch! I will be watching for future updates and videos for sure...can't wait! Keep up the great work. Cheers, John
@OpTicBossaru
@OpTicBossaru 7 жыл бұрын
There is a single moving piece. It is nothing like a swiss watch. Swiss implies complicated, this is more japanese, like a Casio. So well engineered it doesn't need a ton of moving parts to make it work. This is something germans and swiss just can't get out of their heads, they make some of the best stuff, but it's all overly complicated. Case in point: look up the G11. It's a rifle the germans prototyped. It used caseless ammunition, and had a trigger pack so complicated it was sealed to keep out debris, and if there was an issue with it you threw it away and got another one.
@marcferretti
@marcferretti 6 жыл бұрын
Shut the fuck up.
@ATLfletch
@ATLfletch 7 жыл бұрын
Great video. I have no intention of actually building one, but I've learned a lot about these type of motors from watching your very detailed instructions on this project. Thank you!
@selfdestructint
@selfdestructint 6 жыл бұрын
I think free educational and instructional videos of this quality are as important to the imminent technological revolution as 3D printing and accessible micro controllers. Thank you!
@evilrobdog
@evilrobdog 5 жыл бұрын
Finally someone on KZfaq who makes this sort of thing and has a care for detail with a easy to understand description explaining how everything works. I am subscribing in hope there is more great videos like this.
@bruperina
@bruperina 5 жыл бұрын
Came here from Great Scott’s reference.
@joonasfi
@joonasfi 5 жыл бұрын
Same!
@AnandKumar-vz9kk
@AnandKumar-vz9kk 5 жыл бұрын
Same
@nilswegner2881
@nilswegner2881 5 жыл бұрын
Me too
@abdelssami
@abdelssami 5 жыл бұрын
same
@CRISAP94
@CRISAP94 5 жыл бұрын
Same
@VAXHeadroom
@VAXHeadroom 7 жыл бұрын
Very nice ideas for measuring the magnets! Great build.
@dragoro3033
@dragoro3033 5 жыл бұрын
Of the many things I am going to be doing in my life (I am studying to be an engineer and have finished my second year of college already) I want this to be one of the early things I do. Thank you, I look forward to this project. Please leave the video up as far as the internet will allow!!!!
@DiegoTomohisa
@DiegoTomohisa 5 жыл бұрын
I am amazed at the amount of power you manage to get out of it! 600 W for something fully 3D printed... Seriously impressive.
@Colarocker
@Colarocker 3 жыл бұрын
wow, the level of detail and thought in this project is really amazing! for every small problem there is a solution, like the small holes to push out the magnets. i hope i will reach this level of ambition someday ^.^
@punisherek
@punisherek 5 жыл бұрын
I have watched this video several times now and every single time I am equally impressed - absolutely amazing work.
@ss-sq1hn
@ss-sq1hn 2 жыл бұрын
There is one advantage for this and it is that 3d printed parts can be really light so this technology can compete in weight to power ratios.
@TheBowersj
@TheBowersj 5 жыл бұрын
You sir are amazing. Never would I have thought a 3d printed motor would work as good as this one has. I imagine a day when a poor person in a developing country prints his own generator for pennies and builds a wind turbine that powers his families drinking water pump or household power. Thank you very much for making the future world a better place!
@MarionMakarewicz
@MarionMakarewicz 7 жыл бұрын
I have so much enjoyed watching your videos. I have learned more about motors than I ever had before. Nothing like building something to understand it. You do a great job in editing and narrating your videos. Your humor is super. You rate up there for me like ThisOldTony. Keep the, coming. Looking forward to a plane flying with your big motor.
@jumbleblue
@jumbleblue 7 жыл бұрын
this was very very impressive!
@TheWeirdSide1
@TheWeirdSide1 2 ай бұрын
Somewhere all over the place is a hot glue gun and a man from India making sad versions of this and raking in 10 millions views...I'm lucky I found this video and even more lucky you made it! Thanks!
@johnnyb8629
@johnnyb8629 5 жыл бұрын
the cool thing about this motor design is it could be done in titanium with porting for a cooling system. the rotor can be dynamically balanced and the bearings optimized for the torque direction. With titanium being the material the thickness could be reduced making the overall size a bit more manageable. Applications for such a motor could be drones augmented with PV panels for aerial surveillance.
@brianbrewster6532
@brianbrewster6532 7 жыл бұрын
All along I was thinking, nah this is gonna be well-intentioned but useless dud like so many other 3D printed parts we see. But holy mother of God - I was blown away by your fantastic invention. I can see these used in hovercraft, air boats, boat propellers, etc. Qs: 1) How much were all the materials? 2) Max RPM of the motor? 3) How much DC current were you pumping into the winding? 4) How much overall did this motor weigh in kgs?
@EddSjo
@EddSjo 6 жыл бұрын
Brian Brewster Uhm, i mean, those don't run on dc.
@nathanrogers8713
@nathanrogers8713 6 жыл бұрын
IsbjornXII News flash... This is a Brushless DC motor...
@nathanrogers8713
@nathanrogers8713 6 жыл бұрын
As to the rest of the questions, Most of that info is in the Instructable that is linked. Current depended on the voltage. It was tested from 8V to 30V. At 8V it drew 80A. 20A at 30V. Rated at 600W and spec'd for 8,000 RPM. Total weight was 900g or 0.9kg.
@MCSGproject
@MCSGproject 5 жыл бұрын
Will never be used in anything, inductance of magnetic print material isn't enough
@ascari100
@ascari100 5 жыл бұрын
@@MCSGproject this design doesnt need an iron core.
@tanmay8017
@tanmay8017 5 жыл бұрын
Watched Great Scotts video this morning, and KZfaq recommended me this.
@bramza8853
@bramza8853 3 жыл бұрын
you could start a fricking airplane with that thing! Good job that thing looks powerful as idk what to compare it to. I have never seen this level of quality on a homemade project video.
@JohnSmith-rn3vl
@JohnSmith-rn3vl 3 жыл бұрын
If teachers could all be as good as you the world would be a much better place in 20 years time. Amazing.
@bexpi7100
@bexpi7100 7 жыл бұрын
"A decent drill press"
@holodrio1719
@holodrio1719 5 жыл бұрын
@@extremecupcakebaker its about tourque and how round it runs pffffff. *pushes up glasses*
@kimaegaii
@kimaegaii 5 жыл бұрын
Can you not do this without a decent drillpress?
@holodrio1719
@holodrio1719 5 жыл бұрын
@@kimaegaii surtainle
@LoganT547
@LoganT547 4 жыл бұрын
14:43 You'd definitely want to be careful around one of these motors, especially seeing what it did to your background!
@Megaflare47
@Megaflare47 3 жыл бұрын
Small brushless and even brushed motors spinning props can take off fingers...imagine what one of these could do to your arm!
@LoganT547
@LoganT547 3 жыл бұрын
@@Megaflare47 Yeah, especially that the prop didn't even slow down when it chopped the background concerns me.
@user-bp2qu2ke4l
@user-bp2qu2ke4l Жыл бұрын
Amazing ... Thank you. I built your slew bearing with 68 roller.... works great. What changes wld be appropriate with metal 8mm diameter by 8mm long rollers. The edges of the rollers are squared off .. not chamfered.I love your detailed work and the way you break down complex things we use everyday. Well done 👍👍
@benjastram7094
@benjastram7094 5 жыл бұрын
Great work Christoph! I purchased the files yesterday and we´re just printing the parts in PA12 on our SLS-machine. I´ll keep you updated if you want.
@KerbalLauncher
@KerbalLauncher 5 жыл бұрын
Oh wow, it's a real PMSM, the windings are distributed. Which means should really use an ESC capable of field-oriented control. Trapezoidal control might be why delta configuration experience high recirculating currents. ESC that claim "sinusoidal control" do it through voltage control, which performs poorly at high speeds due to phase lag in the current waveform.
@edgeeffect
@edgeeffect 7 жыл бұрын
Drill press, soldering iron! :) :D :) I love your procedure for testing the magnets.
@evanthelegend7610
@evanthelegend7610 3 жыл бұрын
Super powerful RC boat? Also a super large airplane. Great vid, this is getting me excited to build one too.
@noe8740
@noe8740 5 жыл бұрын
one of the best videos using 3D printing technologies and electrical motors, keep up the good work and keep up sharing your knowledge this is what life, learning and sharing is all about. congratulations.
@sakirabbit900
@sakirabbit900 5 жыл бұрын
It's beautiful. Thank you so much for your hard work and ingenuity!
@nrdesign1991
@nrdesign1991 5 жыл бұрын
3:32 this can irreparably damage the bearing. Push on the outer ring to relieve the balls of stress.
@falcone7908
@falcone7908 4 жыл бұрын
Or just put a small rubber cube in between.
@bbushong67
@bbushong67 4 жыл бұрын
I'm guessing the minor side pressures of pushing a steel bearing into a plastic hole probably isn't going to hurt it...
@nrdesign1991
@nrdesign1991 4 жыл бұрын
@@bbushong67 It is generally bad practice.
@samrockseagle
@samrockseagle 4 жыл бұрын
I can't say i built this motor, but certainly enjoyed watching your video. Amazing work.
@Chris_Goulet
@Chris_Goulet 5 жыл бұрын
Mars colonist technician tells his assistant: "The blower motor in the oxygen generator is shot, go print me a replacement". Assistant comes back with a few parts, and says "I've placed the order for the bearings, they should arrive in two years".
@danielch6662
@danielch6662 3 жыл бұрын
Canibalize the bearings from the old motor.
@Chris_Goulet
@Chris_Goulet 3 жыл бұрын
@@danielch6662 The bearings are the most common cause of motor failure, so the old ones are likely bad. The supply chain to Mars is going to be a nightmare. They will have to stock bearings for all critical motors, because bearings need tighter tolerances than printing allows.
@Vikcreed
@Vikcreed 3 жыл бұрын
the plant is cover in iron oxide and aluminum. the 3 top elements. cast them in a thermite forge and you get iron. throw in some alloy to get steel and ect, or you could use induction too.
@TommieDuhWeirdo
@TommieDuhWeirdo 7 жыл бұрын
holy fuck that's terrifying
@jasongooden917
@jasongooden917 6 жыл бұрын
when it knocked over the wall i laughed so hard i had tears in my eyes.
@pancake_crab4457
@pancake_crab4457 4 жыл бұрын
Hmm. We have reached the day where I don't just have to buy a motor, but I can make one myself now. Amazing work!
@johndoe-lr2fi
@johndoe-lr2fi 5 жыл бұрын
Thats really a peice of work u build their just saw it pushing an untra light on flight test VERY COOL Man u could go into mass production well done
@electronicshelpcare
@electronicshelpcare 5 жыл бұрын
Thanks sir. Really it’s helpful video for us. We can learn
@jacky1255641
@jacky1255641 7 жыл бұрын
You're a genius! Incredible
@Zarrar2802
@Zarrar2802 4 жыл бұрын
I'd rather buy a motor, I'm just here for the soothing voice. Had the best nap ever! thanks
@alexezeoke
@alexezeoke 3 жыл бұрын
This is the most detailed and (word not invented) engineering video ever. He measured the strength and weight of each magnet. He will invent the replicator....just wait.
@ewap-by-daniel
@ewap-by-daniel 7 жыл бұрын
Genial, ich gratuliere zu dieser brillanten Arbeit. Beste Grüsse aus Thun.
@nickvledder
@nickvledder 7 жыл бұрын
Hünibach!
@ewap-by-daniel
@ewap-by-daniel 7 жыл бұрын
💪 👍
@Gounesh
@Gounesh 7 жыл бұрын
this is amazing. hope u make some droning with these bad boys. subbed, liked, commeded.
@arifanwari3168
@arifanwari3168 5 жыл бұрын
A proper teacher on KZfaq, thank you sir, too many scumbag click baiters on KZfaq. You Sir have restored my faith.
@user-kg9qk8rt1e
@user-kg9qk8rt1e 6 жыл бұрын
За такое памятник ещё при жизни надо ставить!!! Отличная работа!
@TANK_The_Hammer
@TANK_The_Hammer 7 жыл бұрын
I'm curious as to what the power output would be if this where to be used as a wind turbine generator
@lee503
@lee503 7 жыл бұрын
TANK The Hammer I'm thinking the same thing.
@Kal-0000
@Kal-0000 7 жыл бұрын
TANK The Hammer use kinematic equations???? I mean all data needed is shown in the vid..
@TANK_The_Hammer
@TANK_The_Hammer 7 жыл бұрын
Sry I never got into AP Physics
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
80% of 600W (at 6'500 rpm) --> 480W
@TANK_The_Hammer
@TANK_The_Hammer 7 жыл бұрын
Christoph Laimer thank you very much, so 2 units would generate nearly 1KW, that's pretty sweet
@regpugh9021
@regpugh9021 7 жыл бұрын
Hi, really good project. Just thinking could this be adapted as a wind turbine generator. Reg
@christianbehling2
@christianbehling2 2 жыл бұрын
I've never seen such beautifull thing on the internet
@NightRunner417
@NightRunner417 4 жыл бұрын
Verrrrry very nice, excellent work. I love the whine it puts out at certain RPMs. When you fired it up hard with the propeller facing the right way, I felt that old familiar rush... Power, baby. Beautiful. :-)
@SezerYalcin
@SezerYalcin 6 жыл бұрын
Another German doing crazy things
@ElRealista7
@ElRealista7 5 жыл бұрын
No swiss even worse
@Eric.Poirier.
@Eric.Poirier. 5 жыл бұрын
FINALLY a great and usefull recommendation
@ninjabeatz905
@ninjabeatz905 4 жыл бұрын
Thank you for demonstrating the Magnet strength and weight test
@hshhsjhahsvs7728
@hshhsjhahsvs7728 4 жыл бұрын
Anyone else got a smile when the motor came to life at 14:00?
@vladislav9454
@vladislav9454 5 жыл бұрын
Круто получилось, только как отводить тепло с обмотки медной проволоки?!
@simon2644
@simon2644 4 жыл бұрын
Ну он предусмотрел это и сделал отверстия для охлаждения
@dena5498
@dena5498 4 жыл бұрын
Он сказал что метал не безопасен. Конечно он выполняет роль радиатора, но так как двигатель будет внутри обдуваться, также как и топиться, то при такой мощности можно обойтись пластиком.
@arjey9669
@arjey9669 3 жыл бұрын
"ESTO ES UN POCO DE TODO"
@julianocamargo6674
@julianocamargo6674 4 жыл бұрын
Impressive engineering & craftsmanship.
@maximilianraab18
@maximilianraab18 5 жыл бұрын
Those 3D prints are so clean
@winfriedrijssenbeek1
@winfriedrijssenbeek1 7 жыл бұрын
Excellent work and craftsmanship! So good. in 2015 I was also studying Halbach array motors, and saw the potential. Now you can do it with 3D printing, great!!! What is the power to weight ratio of this one, as compared to regular brushless? Is it worthed also in relation to the power output/per weight of magnet? hope to hear, best Winfried PS we are currently developing mega drones of MTOW of 200 kg and 100 kg of payload, have 8 motors each 2 to max 15 kW, with 4kg each. So that's why I ask.
@dissonantiacognitiva7438
@dissonantiacognitiva7438 5 жыл бұрын
Can you explain the width of the poles with regards to the effect? Because in between the south and north orientations a magnet is placed in between but of different width, what is the overall effect? Or is this more of a design thing?
@LowkeySmoothy
@LowkeySmoothy 5 жыл бұрын
Right after this video ends, I got a suggested video titled "is 3D printing a motor possible"...
@kencraig2178
@kencraig2178 7 жыл бұрын
Spectacular. Really impressive build and instructions. I barely caught the drill press picture, but then I was really hooked.
@reforgedcriterion1471
@reforgedcriterion1471 5 жыл бұрын
Wooo I'm definitely going to have to watch this 4 or 5 more times and even then I don't think I'll have it figured out.
@ITpanda
@ITpanda 5 жыл бұрын
How long can you run this at 50% or 75% (usable lift) speed/voltage before it malfunctions given active cooling from the prop?
@AlexTBon4073
@AlexTBon4073 5 жыл бұрын
Considering the cooling holes, not long.
@Arek_R.
@Arek_R. 7 жыл бұрын
Is it really worth to build that motor? Isn't motor from hobbyking cheaper than all these parts and job?
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
Buying is always cheaper than making something yourself. This motor is clearly an experiment using 3d-printing technology, and not using traditional iron-sheets. it's also educational ...
@Arek_R.
@Arek_R. 7 жыл бұрын
Yeah really enjoyed the vid, didn't knew that we don't have to use iron core...
@Taunus-Tim
@Taunus-Tim 7 жыл бұрын
Arek R. But did i understand right, that the plastic used for the rotor was conducting? It has to be or am i wrong? Just copper wire without a iron core would work, but with a very low power of the motor!?
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
The plastic used for this motor is not electrically conducting. It's basically copper wires, permanent magnets, and no iron core. Resp. the stator is printed with PLA, blended with 30% iron powder. However the effect of the powder is marginal compared with real iron laminations.
@Taunus-Tim
@Taunus-Tim 7 жыл бұрын
Christoph Laimer thank you. So i misunderstood this. Technical English is still kinda hard for me to understand. If you had a laser cutter or a flowjet cutter you could easily build a laminated iron core from sheet metal.
@Phenom5
@Phenom5 4 жыл бұрын
That's some absolute quality content I want to see more often
@rooneyosman9
@rooneyosman9 5 жыл бұрын
I am speechless. you are more than amazing. I have learnt from this video more than what I have learnt for the whole semester at Uni
@Mirandorl
@Mirandorl 7 жыл бұрын
Could you use a kevlar print material to add a destruction proof outer layer in case of catastrophic failure? I have seen videos of guys using kevlar to make tow brackets capable of pulling a car. I would also like to try making this is the base for my LIDAR spinner I want to make, its been hard finding the right motors. Do you think it would be possible to modify this so its hollow shafted?
@xaytana
@xaytana 7 жыл бұрын
Kevlar, like fiberglass and carbon fiber, is a material you bond with resin, either chop mat or woven. There are a few printers out there that use fiber in the shape of filament that are extruded but the material is placed into plastic and the filament is cut; you're not actually printing it, it's just placed within the model for structural support. Personally, I'm skeptical at the benefits of added material, since it's not being processed in the same way as it traditionally would be, with resin. If you're building for failure protection, it'd be better just to lay up the kevlar/glass/carbon onto the outside of the motor, like a cast. But with the wall thicknesses and infill, this should be more than enough if there is an internal failure.
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
Wireline the mark 2 printer from markforged prints continuous fibers. it's 10 times stronger than normal 3d-printed materials
@Michael-on5ft
@Michael-on5ft 7 жыл бұрын
I'd love to see a motor build with the mark 2 *-* Pls make it happen!
@Michael-on5ft
@Michael-on5ft 7 жыл бұрын
Pls make one out of Nylon or an other strong material an test it :)
@benb8075
@benb8075 5 жыл бұрын
Would still be pretty fragile to shear in the x/y plane, though? I imagine it's much more resistant to pretty much any other force.
@guillaumedugast6919
@guillaumedugast6919 7 жыл бұрын
Fantastic! Christophe laimer, will the motor still work if I cast aluminium with the 3d printed parts? im thinking about the wiring part of the stator.
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
Yes, that will certainly work. Aluminium would be perfect to dissipate the heat. You could probably double the power (twice the current).
@Thefreakyfreek
@Thefreakyfreek 7 жыл бұрын
Christoph Laimer you wil have to balance the thing
@EddSjo
@EddSjo 6 жыл бұрын
Thefreakyfreek you don't need to balance the "wire part" (stator).
@dylanvelasquez9869
@dylanvelasquez9869 5 жыл бұрын
Aluminum will not work. Look up eddy currents it would be very difficult to turn a motor with aluminum
@Umdloti
@Umdloti 5 жыл бұрын
Well done Chris, amazingly simplified by your excellent video. Now I want a 3D printer.
@doc-holiday
@doc-holiday 2 жыл бұрын
This video was so beautifully presented and explained through 3d models and putting it all together was simply amazing just to watch. So much detail went into this brushless motor.
@beanMosheen
@beanMosheen 7 жыл бұрын
Amazing!
@pseudotasuki
@pseudotasuki 7 жыл бұрын
@14:47 It works!
@user-qx7tm5df8j
@user-qx7tm5df8j 7 жыл бұрын
haha xD
@lyteyearz5810
@lyteyearz5810 4 жыл бұрын
This is soooooo cool! huge smile on my face. Thank you for uploading this. Very inspirational!
@OreWaSulekDesu
@OreWaSulekDesu 2 жыл бұрын
Amazing work Christoph!
@SCM
@SCM 7 жыл бұрын
which 3d printer was used for that?
@sananekrds561
@sananekrds561 7 жыл бұрын
SubConsciousMindd ultimaker 2
@nedos7847
@nedos7847 7 жыл бұрын
I would turn my bike into an e-bike, if I had a 3d-printer.
@netto880
@netto880 7 жыл бұрын
can you build a motor DIY?
@aserta
@aserta 7 жыл бұрын
I don't think it could take that kind of load. It's a plastic case at the end of the day. You should look towards finding the most common fan that can be run on a battery, then, instead of a battery, use capacitors (round shape will help you hide them in a neat package). Not really that amazing of a e-bike, but certainly a lot cheaper than paying 2000$ and up.
@Chaos------
@Chaos------ 7 жыл бұрын
Casting small things is not difficult to do, and I think most of the parts would be easy to press into casting sand and leave their impression more or less perfectly.
@inferno7181
@inferno7181 5 жыл бұрын
why not just print the entire bike?
@a0flj0
@a0flj0 5 жыл бұрын
@@aserta Electric rollers have way less powerful motors. You reach 30 km/h standing on a narrow board connecting two small wheels on this. That's already quite dangerous - the smallest pothole can send you rolling. The force being transmitted doesn't need to be that large, and the shocks and the really high dynamic stresses would be supported by the frame, not the motor. If I can find the time and the instructions to produce something maybe half as powerful but a hundred times slower, I'll definitely try to print something like this. Most rollers available for sale today have really small wheels - not good for bumpy roads. One with larger wheels, with the driving motor inside the hub of the front wheel, would be ideal.
@SigOther
@SigOther 6 жыл бұрын
no kidding, this is the best show and tell ever! thank you for something so perfect in every way!
@falcone7908
@falcone7908 4 жыл бұрын
Now you can do a slight design change to put a high speed resistant rubber band in the middle of the motor case, connect it do a slightly enhanced Dynamo generator & connect that to a power supply brick connected to the battery you're using to power the motor.
@onepunman2744
@onepunman2744 7 жыл бұрын
how much would the cost be for making a motor?
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
I can't offer it for a reasonable price. It takes a day or two of work ...
@onepunman2744
@onepunman2744 7 жыл бұрын
Christoph Laimer I was wondering the estimated cost for a person like me to make one :) I was wondering as I plan to make a drone for a school project
@ChristophLaimer
@ChristophLaimer 7 жыл бұрын
There is a shopping list on Instructables: www.instructables.com/id/600-Watt-3d-printed-Halbach-Array-Brushless-DC-Ele/ ... hardware costs roughly USD50. Then you will need 400g of different filaments, and maybe 15 hours of your time for manual work (most of it is winding work). It depends a bit on your manual skills ....
@onepunman2744
@onepunman2744 7 жыл бұрын
@Christoph Laimer, I think your comment mentioning the price was flagged as spam...
@arbenhasa4028
@arbenhasa4028 6 жыл бұрын
dude you need a brushless motor for that
@mauel2794
@mauel2794 3 жыл бұрын
Quien más vino después de ver el video de un poco de todo
@tu8348
@tu8348 3 жыл бұрын
Tienen los planos :v
@SkateboarderPawan77
@SkateboarderPawan77 19 күн бұрын
You are genius ❤ love from India 🇮🇳
@absentbrainded
@absentbrainded 3 жыл бұрын
LOL. Who saw that coming at 14:45? Excellent work though. Thank you for this video. Very cool.
@kingskiller1253
@kingskiller1253 5 жыл бұрын
😂😂lol 14:43 but excellent job how much it costs you?
@ikki7817
@ikki7817 4 жыл бұрын
Idk probably cost him like 5 bucks, it was only a foamboard that fell
@After_Tech_Industries
@After_Tech_Industries 5 жыл бұрын
with a motor that strong you could make a 3d printed lathe
@user-zu8zb3cz6c
@user-zu8zb3cz6c 5 жыл бұрын
You are very bright and very consequent and logical engineer! Great job. Good luck. Of course like!
@talha3346
@talha3346 2 жыл бұрын
0:48 a massive drill press, yeah probably the most essential tool needed, LMAO!
@owaisfarooqui6485
@owaisfarooqui6485 5 жыл бұрын
Buy a 3d printer Print a 3d printer Return the 3d printer. LOL.
@MrDoboz
@MrDoboz 5 жыл бұрын
owais farooqui yeah, you have to print 4 stepper motors, one for each axis and one for the feeder, now print a cooling fan for your extruder, print your bearings, print your shafts, print the pulleys and the cogged belts... That's already more resources than the price of the 3D printer, and I still didn't talk about the heating elements for the bed and the extruder. Good luck with that dude.
@peterv2485
@peterv2485 5 жыл бұрын
That’s not how it works fam
@vitorinocruz7044
@vitorinocruz7044 3 жыл бұрын
Hi Christoph, this is great work, congratulations and thanks for sharing
@photon2724
@photon2724 4 жыл бұрын
this looks like a $100+ would never think its made from 3D printed plastic!
@firstjayjay
@firstjayjay 6 жыл бұрын
YOU KNOW WHAT!!! these days ppl say, 20-50years ago we could fix cars our selves, now a days you can do sh*t- While this is true, 20-50ye ago you couldn't build a freaking motor at home. 3D printing and CAM programs have really made literally anyone doing anything. Some are even building rockets leaving the atmosphere. Try doing that in the 70's. Great vid.
@ChrisHarmon1
@ChrisHarmon1 6 жыл бұрын
For those like myself who are curious about the cost of the build I totaled up the links Christoph referenced and it looks to be $64.21 shipped to USA minus the filament which is probably $1 in PETG and maybe $5-10 in magnetic Proto-Pasta. The magnets were out of stock so I substituted with those from another store with similar price. It's a bit pricey for a 600 watt motor but it may be possible to scale that up. The prices in some cases includes "lots" with a few spares as well so building multiple motors would drive the prices down further. I would love to scale this up to say a 10,000 watt e-bike motor...
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