Clarkson T&C grinder wheel cover || RotarySMP

Рет қаралды 12,138

Күн бұрын

A collaboration with Luke from Malta to improve the Clarkson tool and cutter grinder. Making a rotary broach to test it out.
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The TIG 200P welder was supplied by Arc Captain.
Use this link to purchase from them, and you will receive a discount, and a small portion of the profit will flow to help support the channel.
www.arccaptain.com/?ref=rotar...
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If you enjoy my content and would like to support my channel... I'd really appreciate it.
Please join me on Patreon and help build this community.
/ rotarysmp
or sign up for youtube memberships using the "JOIN" button above.
or please just buy me a coffee...
tinyurl.com/5cv2yscb
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00:00 - Intro
01:11 - Vacuum adapter
04:31 - Welding it up
05:25 - Mail time
12:57 - Threading
13:41 - The mounting bits
20:52 - Way covers
22:29 - Painting
23:32 - Final assembly and testing
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Music:
Bunker Buster - Ouzo
Ace - Misirlou
Stevie Ross - Through Their Mind
Van Stee - Handle
Straight White Teeth - Bell

Пікірлер: 202

@hugobiddlecombe504 11 күн бұрын

You must be very pleased with how your channel has grown!sponsor donated welder and a very generous group of followers. I'm part of the hoard that came over when TOT gave you a shout out and i do not regret it. I do my home machining out of my single car garage which i share with a car but it's amazing what you can make with not very much.

@RotarySMP 11 күн бұрын

Thanks a lot for sticking around Hugo. The community is the best aspect of YT :)

@Beef4Dinner22 10 күн бұрын

Sometimes I forget how "small" his channel still is. The content here is excellent and the production quality is better than channels with 10x the subscribers. I have been watching since the TOT shout-out as well, and am so glad I came over. Look forward to these every Sunday (though I am a day late this week).

@vincei4252 11 күн бұрын

Wow, what an excellent mailbag! Thank you to all that sent in the cool stuff!

@RotarySMP 11 күн бұрын

Hi Vince, it was really generous of Paul and Christian.

@mazchen 7 күн бұрын

Wow, power tapping a bottom hole with a hand held drill into your machine table. You're a brave guy ;-)

@Paddington60 11 күн бұрын

That welding looked really good, you have come on in leaps and bounds! I have only done stick welding with a hand held mask. It is so good to see what the arc is about, thank you.

@RotarySMP 10 күн бұрын

I am really enjoying it. Need to go and swapout my empty argon bottle today.

@iteerrex8166 11 күн бұрын

Awesome mail time this time. Lots of goodies 👍 All that hard work and you made a coal scooper 😂

@RotarySMP 11 күн бұрын

I have to find appreciation from my efforts online :)

@String.Epsilon 11 күн бұрын

"Incredibly generous gift". Yeah, no kidding. One heck of a care package.

@RotarySMP 10 күн бұрын

Paul and Christian are real Champs.

@kimber1958 10 күн бұрын

Excellent work my friend. I’m always very impressed with your abilities.

@RotarySMP 10 күн бұрын

Thanks for your kind feedback.

@Paul-pl4vy 11 күн бұрын

Love the Moroccan inspired music this week.

@RotarySMP 10 күн бұрын

Thanks for the feedback Paul. I thought it kind of fitted the Vibe.

@stevensmart8868 8 күн бұрын

Nice work. Great vid. Fantastic gifts. Thanks for the entertainment.

@RotarySMP 8 күн бұрын

Hi Steven, thanks for watching it.

@SuperAnodyne 11 күн бұрын

Hi mark I really like the wheel guard. When you use the pulse function you have to set your amps higher than usual to compensate for the pause. I‘m shure your welder has a spot welding function try it out. It helps tremendously putting on the initial tags on thin stuff. The DCMT shank is called neutral you can use it either for right and left-hand cuts. Glad you liked the chuck it#s supposed to be nos the gew on it is still the original. I really enjoyed the video keep up the great work. Thank you.

@RotarySMP 11 күн бұрын

Hi Christian, Thanks for the tip. It was fund pulse welding stainless. Quite a different "feel" than with mild steel. Yeah, That Röhm is a beautiful chuck. That you very much.

@SuperAnodyne 11 күн бұрын

@@RotarySMP Thank you for the effort you put in your videos. for me stainless is more of a hot start and than decreasing the energy compared to steel wich is more of a wave when you use the pedal……..

@RotarySMP 11 күн бұрын

@@SuperAnodyne I still haven't got much of a feel for the pedal. It doesnt seem very progressive, with little tune down, till the off point.

@jasonhull5712 11 күн бұрын

Man I just love that cutter grinder. That’s just what I need for my tiny little shop. I ran out of room a few machines ago and I still need a couple key pieces of equipment.. I’m super sure nobody else has this problem….. 🫤 But the welding looks great from my perspective ! And wow, them care packages! What a generous group of followers ! That just blows my mind. Humans are amazing.

@RotarySMP 11 күн бұрын

Hi Jason, I feel the same way. The online machining community are a really nice bunch. The Clarkson is a fun tool.

@JBLewis 10 күн бұрын

I like the color "mismatch". I like the idea that the bits that are original are one color, and the bits you've added are an intentionally different color.

@RotarySMP 10 күн бұрын

Thanks JB. I didn't put enough effort into matching this pain, as I did when I did the wheeled base.

@steveggca 11 күн бұрын

what an impressive mail time ! looking forward to seeing that chuck mounted . having bolt on top jaws means that you can also use machinable soft jaws. Not needed for one off work, but an every day item for large volume work. And your welding and weld hiding is progressing nicely😉

@RotarySMP 11 күн бұрын

Hi Steve, Yeah, I need to get a slug of cast iron to make up a back plate, and either turn a pull tube shank, or maybe mod the one from my other automatic chuck. I really enjoyed playing at welding stainless.

@brianmunyon5669 11 күн бұрын

Such generous people in your community. Very nice machine enhancement.

@RotarySMP 11 күн бұрын

Hi Brian, the really are. I really appreciate the community of online machine people. Very nice people.

@paulsomero 11 күн бұрын

😎 Holy smokes that vise attachment for the work is brilliant. I need to copy that for my d-bit

@RotarySMP 10 күн бұрын

Hi Paul, do you mean the Clarkson three axis vise? I is a handy accessory.

@RickRolling-tc7vb 11 күн бұрын

Looks like you made the paint a shade of air force grey. Old habits, eh? Thanks again for the amusement, alwas good to hear from Mr & Mrs Rotary. Hope you have a great summer.

@RotarySMP 11 күн бұрын

Thanks Rick. I probably should have put a little more effort into matching that paint. It needs more black than I think.

@JeremyMakesThings 10 күн бұрын

I’m glad you can make use of the box. 😆 I’d be tempted to turn two or three of the screw holes on that cover into keyhole shapes and put a thumbscrew on the other one or two. Undo the thumb screw and then slide it off the other screws.

@RotarySMP 9 күн бұрын

Hi Jeremy, and thanks. I worked out that I dont even need to remove that cover... ever. I can just swing the cover out of the way with the mount bars.

@JeremyMakesThings 9 күн бұрын

@@RotarySMP even better!

@michaelsilva7085 11 күн бұрын

Thanks for making my Sunday mornings. I always look forward to your videos. 🇨🇦

@RotarySMP 11 күн бұрын

You are so welcome! Thanks for the kind feedback Michael.

@Oberkaptain 11 күн бұрын

Great video Mark, I would suggest replacing the front shield screws with some studs then use a hairpin cotter pin to hold the shield in place, that way you don't risk stripping the threads and it makes it faster to remove for disk change.

@RotarySMP 11 күн бұрын

Yeah, but it seems like I dont need to remove it. I can just swing it away on the mount post.

@steamfan7147 11 күн бұрын

Those Tig kits are really nice, I've got one each for both air and water cooled torches. One tip I picked up over years, was to leave the long back caps in the drawer and just run the short one. That means splitting each tungsten into three pieces right off, but that works out by having many more to blunt and glob up before stopping to re-grind.🤣

@RotarySMP 11 күн бұрын

I have cut all my 1/16 in two, and will also chop up the 3/32's as they dont fit the stinger anyway.

@kiykiy_maitai 11 күн бұрын

What a splendid video all around and a lovely start to my day. The generosity of your viewers is astounding!

@RotarySMP 11 күн бұрын

Glad you enjoyed it. They are the best.

@bgdwiepp 11 күн бұрын

An awesome ground connection for welders is a length of tinned braided copper ground strap and a spring - bolt one end of the braid to your ground cable and then the spring on one end of the braid. You just wrap the braid around what you want to ground and hook your spring on the cable. Works well for rotary welding tables, odd shapes etc

@RotarySMP 10 күн бұрын

Thanks for the tip.

@624Dudley 11 күн бұрын

That round bar had a definite Jeremy-esque vibe to it, only milder. 😄 👍

@RotarySMP 11 күн бұрын

Yeah, I was thinking the same thing :)

@misterfixit1952 2 күн бұрын

I never thought of it before but watching you drill holes with your drill press, and seeing your vise move around, you should have a magnetic base on the drill press with a good flat bottom vise. You could quickly and easily place items to drill, then securely lock the vise in place, with the mag base. Just an idea, maybe for a future project.

@RotarySMP 2 күн бұрын

Good idea, but this drill press is not that tall, so there would be plenty of jobs I would have to take the mag vise off for, due height.

@kenthesparky178 11 күн бұрын

You had a really early Christmas there with those gifts.😁👍

@RotarySMP 11 күн бұрын

Hi Ken, yeah it was really generous of Paul and Christian.

@LongnoseRob 11 күн бұрын

Nice work! And some very nice donations to the channel

@RotarySMP 11 күн бұрын

Thanks Rob. It was a very generous gift from Paul and Christian.

@Hilmi12 11 күн бұрын

For the vacuum hose adapter, that is a perfect use case for a 3d printer, slower but makes for clean results with much less physical work

@RotarySMP 11 күн бұрын

Yeah, unless the sparks ignite it :)

@Hilmi12 11 күн бұрын

@RotarySMP i though of that, but you would have just had to make the metal part of the pipe longer to give the sparks time to cool down. At the end of the day the hose is plastic too. But yours does look slick

@RotarySMP 11 күн бұрын

@@Hilmi12 Yeah, I thought about 3D printing it, but wanted to play with the welder :)

@DontCallMeGarage 10 күн бұрын

a good rule of thumb for tungsten stick-out is (1/16" times the cup number) is the max stick-out for that cup.

@RotarySMP 9 күн бұрын

Thanks for that tip. I was wondering.

@TheDistur 11 күн бұрын

You have some nice friends!

@RotarySMP 11 күн бұрын

The online machining enthusiasts are nice people.

@GeoffTV2 10 күн бұрын

Mail time was more like Christmas, great stuff. Nice job on the coal scoop. - Heather

@RotarySMP 10 күн бұрын

Yeah, Paul and Christian are seriously generous guys.

@grippgoat 11 күн бұрын

Instead or removing the 4 screws to remove the outer plate... Couldn't you just loosen the mount and swing the whole thing up out of the way? EDIT: NVM, you figured it out. 😂

@RotarySMP 11 күн бұрын

I am glad that that works :)

@TheUncleRuckus 11 күн бұрын

You could always make some knurled thumbscrews for the front of the wheel guard, then you wouldn't have to worry about needing an Allen Wrench to remove the front plate. 👍👍

@RotarySMP 11 күн бұрын

Good idea, but I think I can probably get away with just swinging it away.

@argee55 10 күн бұрын

Another good video. Love the modifications. Glad to painted all of the new parts.

@RotarySMP 10 күн бұрын

Thanks. It kind of looks complete now. :)

@joell439 11 күн бұрын

Nice job 👍

@RotarySMP 11 күн бұрын

Thanks Joel.

@rogerortegamoline5880 10 күн бұрын

as always, good job!

@RotarySMP 10 күн бұрын

Thanks Roger.

@jimsvideos7201 11 күн бұрын

It occurred to me that toolholders like you got in the mail would work on a mini-lathe if you put the dovetail into it directly.

@RotarySMP 11 күн бұрын

Hi Jim, Yeah, I have seen that done.

@CSWeldFab 11 күн бұрын

Pulse takes a bit to get used to. Try to only move the torch on the low, and stay steady on the high. Pick a pulse rhythm you can keep up easily, and speed it up when you get comfortable.

@RotarySMP 11 күн бұрын

Thanks for the tip.

@ambisinisterengineering5242 11 күн бұрын

There is a company in the UK paragon paints they make enamel paint that is a colour match for the Clarkson grinder as originally out of the factory among other machinery paint colours if you want to get fancy you could powder coat it or hard chrome it if you feeling particularly posh and fancy

@RotarySMP 11 күн бұрын

I put a bit more effort into matching paint on the wheeled stand. I should have added more black this time.

@RustyInventions-wz6ir 6 күн бұрын

Very nice work sir. Very interesting.

@donkultgen4643 11 күн бұрын

I would've CNC turned some PVC for the adapter. Yours is better as an integrate piece. The guards need some safety orange!

@RotarySMP 11 күн бұрын

Yeah, that would have been easier.

@MurrayC 11 күн бұрын

@@RotarySMP but it turned into a great opportunity to practise your TIG - it's getting pretty good IMHO

@RotarySMP 11 күн бұрын

@@MurrayC Thanks Murray. I really enjoyed welding the stainless steel.

@InnerBushman 11 күн бұрын

Grinder and paint makes you welder you ain't. 😁

@RotarySMP 11 күн бұрын

Yeah, I felt sticker was false advertising :)

@joedowling5452 11 күн бұрын

I really like these small project videos. They match very well with what happens in my life. You hit the jackpot with your mail call. Very generous of the senders. On the Clarkson, to address the gaps in dust collection with certain wheel configurations how about an extension shield held in place magnetically?

@RotarySMP 11 күн бұрын

Hi joe, could work... but magnets around grinders make for a really messy magnet.

@joedowling5452 11 күн бұрын

@@RotarySMP true but depending on how it was done the mess could be minimized. Plus on the magnet beats on the ways.

@RotarySMP 11 күн бұрын

@@joedowling5452 It is a shame the Maho has to live in the same room with the grinder. I am not happy about that.

@LCalleja 11 күн бұрын

Grate mail time today ! I used thumb screws on my cover easy to take off then

@RotarySMP 11 күн бұрын

Hi Luke, It look like I wont need to remove it, as I can swing it away on the mount bars.

@LCalleja 11 күн бұрын

More that one way to do things :)

@RotarySMP 11 күн бұрын

@@LCalleja Please send me a photo of your mount system again.

@wibblywobblyidiotvision 11 күн бұрын

Wow, Christian is a most excellent subscriber.

@RotarySMP 11 күн бұрын

A true champ!

@chrislee7817 11 күн бұрын

I tend to back up stainless with an aluminium chunk at the back to keep air out and stop it over heating

@RotarySMP 11 күн бұрын

Thanks for the tip Chris.

@melgross 11 күн бұрын

Great job as always. I powder coat everything I can fit into my lab oven. Not only does it look much better, but there’s no chance those parts can rust. I also take off everything I can from a machine that’s painted and powder coat them. The problem is that my oven is just 17 x 17.5 x 28 inches and parts have to be smaller so they can hang in without touching the sides. That’s a really nice grinder. I’m surprised the manufacturer didn’t think of those end covers. If I had the machine I would have done what you have to improve it.

@RotarySMP 11 күн бұрын

I have never powdered coated, but the climate here means I dont have a rust issue.

@melgross 9 күн бұрын

@@RotarySMP believe me, you are very lucky! But it’s also much more durable.

@RotarySMP 8 күн бұрын

@@melgross I am kind of interested, but it would be one more rabbit hole to run down and I have too many of them already :)

@melgross 8 күн бұрын

@@RotarySMP that’s fine. I could give you some of the holes I’ve tripped over.

@andypughtube 11 күн бұрын

Maybe you could keyhole the slots in the cover plate to make removal and replacement easier?

@RotarySMP 11 күн бұрын

Hi Andy, After a bit of playing around with it, it looks like I never need to remove the cover, and can just change wheels by swinging it away on the mount arms.

@MyMiniHomeWorkshop 11 күн бұрын

Turned out nicely, odd this was this week's subject for you, as I have spent a little time today looking for a mini Vac to use on the Tool & Cutter Grinder I just spent 10 weeks building. My wheel guard is a cast Aluminium item, that fits onto the end of the spindle housing, but it has a spanner slot that I am hoping can be used to suck the dust back in behind the wheel and out. On the subject of wearing rings while working, back when I was working as a Motor Mechanic, I had my hand up and over a gearbox while standing under the car on a hoist, my wedding ring got hooked up on something, by the time I got it free, blood was freely flowing down my arm and it had cut into me deeply. I took the damn thing off, threw it across the workshop and I haven't worn a ring since.

@RotarySMP 11 күн бұрын

Ouch, that must have really suck. Pretty easy to loose a finger. The grinding wheel throws its sparks pretty fast, so the vac can really only work if the spark is heading into the cover.

@poisonadder1 10 күн бұрын

For colour matching you could weight out the various paints and then make a note of it, that way next time you need to match it's less work

@RotarySMP 8 күн бұрын

Only that would lead to Mrs Rsmp murdering me for getting paint on the kitchen scales :)

@mb1547 11 күн бұрын

Great work! But be careful, the sparks you pick up from grinding can start a fire in your vacuum cleaner. Especially if there are normal household dust, even worse, wood shavings in there.

@RotarySMP 11 күн бұрын

Thanks, I clean it out before switching between wood shop and machine shop.

@michaellinahan7740 11 күн бұрын

If I were you I would use the first and fourth holes on that cover plate and then make a knurled larger diameter thumb wheel for one of the allen bolts then you can have access to the nut by taking off the thumb wheel and rotating the guard around the other bolt.

@RotarySMP 11 күн бұрын

Good idea Michael, but I later found I can change wheels without removing the cover, just swinging it away on the mount shaft.

@agaisfora 11 күн бұрын

If you would like to learn more about how to set up and weld with pulse, the channel Little Aussie Rockets just posted a really solid tutorial video on the subject

@RotarySMP 11 күн бұрын

Thanks for the tip, I'll check that out.

@jobkneppers 11 күн бұрын

Nice job. One thing though just for looks; I would have welde the outside of the vacuum connection on the hood as well. And, correct me if I'm wrong; at the start of the footage the tip of the TIG rod looked blunt, or no sharp tip, which doesn't help steering the arc to the area of interest I noticed. Maybe a tip. Best, thank you for sharing, Job

@RotarySMP 11 күн бұрын

Too late, I bogged that transition with bondo :) Yeah, I might have already dipped that a tiny bit. Oops.

@v3ctors69 11 күн бұрын

Excellent as always! Why not convert the screws on the cover to studs and wing nuts or thumb screws? Then you don't have to mess about with tools and holding it all together.

@RotarySMP 10 күн бұрын

Turned out that I dont need to remove the cover. I can switch wheel by just swinging it out of the way.

@alan-sk7ky 11 күн бұрын

Keep up with the surfari's bazouki music 😊

@RotarySMP 11 күн бұрын

Thanks for the feedback, Alan. I thought that kind of fitted the vibe of this video. :)

@jeremylastname873 9 күн бұрын

Studs and wing nuts will make cover removal a cinch.

@RotarySMP 8 күн бұрын

Turned out, I can change wheels without removing that cover, as i can just swing it out on the mount bar.

@Johannes58934 11 күн бұрын

Good Job Luke! First time I heard you speak Deutsch (I think) "Ventiel"

@RotarySMP 11 күн бұрын

Servus Johannes, Deutsch kann ich, oder zumindest Denglish :)

@Johannes58934 11 күн бұрын

@@RotarySMP genau!

@vincei4252 11 күн бұрын

Good Morning, Mark. 2:02 A warning to put on our welding helmets before starting would have been ripper 🙃 Commenting for KZfaq's algo.

@RotarySMP 11 күн бұрын

Sorry about that :)

@bandk2000 11 күн бұрын

From memory, I believe items shipped from Germany to other countries need to be mailed with some sort of insurance cover or up front cash payment. In other words if the buyer later alledges the items didn't arrive via the mail system, the seller has to re-imburse both them and the mail delivery system used (post office?) I may not be entirely putting this correctly, but something along these lines was explained to me when I attempted to buy something from a seller in Germany for delivery to me in Spain. No problem for a large company, but a one man operation it would not be worth it.

@RotarySMP 11 күн бұрын

Oh, that would make sense.

@freya-irl 10 күн бұрын

@@RotarySMP there's also a new packaging material that came into effect for austria i'm pretty sure. so while it's true that EU usually shouldn't have any issues there is additional things you have to watch out for as a vendor selling to austria and some just don't want to bother.

@Johannes58934 11 күн бұрын

Almost forgot. The cover, you could just take 3 screws out and loosen the 4th, swing the cover and snug it up to hold it 'fest'...

@RotarySMP 11 күн бұрын

Yeah, but it seems like I dont need to remove it. I can just swing it away on the mount post.

@ryebis 11 күн бұрын

You can tig braze with silicon bronze or something similar.

@RotarySMP 10 күн бұрын

That is another process I would like to learn.

@flikflak24 11 күн бұрын

In pols mode then you stand still when it's high ( most power ) and move over when it's lov. What we did in weld stainless steel in school we used aluminum tape on the pipe ( since argon is heavier) hold it over the open hole. Push the button for like a min to fill the inside of the tube with gas. Witch took care of the inside of the tube when we welded I saw you also got a carbide blank and just so happen to have made a drawing for a burnishing faceing tool for a mill xD wouldn't mind sending the drawing to you so you can make one for yourself and use it

@RotarySMP 10 күн бұрын

Thanks. I need to practice the timing of pulse welding like that. Do you have a link to the burnishing tool you made?

@flikflak24 10 күн бұрын

@@RotarySMP i only made the drawings ( made the drawings last week but havent had any means to produce it yet. though i was thinking about asking my old school if i could borrow there machine's to kame it on and pay for the material )

@rallymax2 11 күн бұрын

I’d paint the wheel guard. Hi polish the way covers.

@RotarySMP 10 күн бұрын

I kind of liked the matt finish of the way covers after acid pickling.

@undergroundpanda2806 11 күн бұрын

I see I’m not the only one that buys cutting boards from a swedish retailer in bulk…

@RotarySMP 11 күн бұрын

Handy source of engineering plastic :)

@ultratorrent 11 күн бұрын

Maybe it's time to try out making some fasteners that are retained in the cover plate....

@RotarySMP 11 күн бұрын

Turned out, I dont need to remove that plate. I can switch wheels by just swinging the cover away on its shafts.

@julias-shed 11 күн бұрын

Looks smart 😀 how about some magnets instead of the four screws?

@RotarySMP 10 күн бұрын

Hi Julia, I dont really like magnets around grinding dust, as that just gets messy, and it turned out I dont need to remove that cover. I can just swing the whole cover away.

@julias-shed 10 күн бұрын

@@RotarySMP I'd commented before the end of the video DOH,! Yeah iron filings are not much fun. Maybe some knurled bolts?

@davers1610 11 күн бұрын

Excellent video as always. However you've only actually moved your Clarkson projects. They seem to have now appeared on my board.. 🤣 if the CAD files are about for the grinding hood I'd be interested. Look forward to the hard turning video.

@LCalleja 11 күн бұрын

Hi if you want the cut files I can send them to you best would probably be if you get in touch with mark and he will pass you on to me (his email is in the about page)

@davers1610 10 күн бұрын

@@LCalleja I appreciate it thanks Luke

@LCalleja 10 күн бұрын

No problem glad to help out :)

@RotarySMP 8 күн бұрын

Just drop me an email and I will get those DXF files to you.

@chronokoks 11 күн бұрын

21:55 oh no, chamfering after tapping. Just make sure that the shop-meister does not see you :D :D

@RotarySMP 11 күн бұрын

That was not a prohibition in my apprenticeship. But we didn't do much tapping. On aircraft we tend to rivet in anchor nuts.

@rycudas 11 күн бұрын

Your welding has got way better! How long has it been since you dipped an electrode? Also, once the Clarkson comes off the board, are you going to be replacing it with a parallelogram arm for that auto tapper?

@RotarySMP 11 күн бұрын

I still constantly dip electrodes, when I am out of position. I really dont know, as it is not the sort of tool I really need. I rarely tap larger holes than M6.

@jacobthellamer 11 күн бұрын

Could you three of those four holes so it can twist into place with a single knurled screw (preferably captive) to hold it in place?

@RotarySMP 10 күн бұрын

I found I dont need to remove that plate, as I can change wheels just by swinging the whole cover out of the way.

@tubalsmart82 11 күн бұрын

Please retitle the video to include Clarkson ..this should get you some more well deserved viewers. Secondly could you release ( on Luke's behalf ?) the sheet metal files so we can all make a new hood !!. Clearing some whiteboard is always satisfying

@RotarySMP 11 күн бұрын

It says Clarkson in the description, but I will try the change. I will pass this on to Luke.

@LCalleja 11 күн бұрын

I will happily share the cut files just not sure on the best way to do so. If you want to get in touch it would probably be best to go threw Mark I am sure he won’t mind being the middle man :)

@RotarySMP 11 күн бұрын

Please send me an Email. There is a link from the channel main page.

@billdoodson4232 11 күн бұрын

Hi Mark, a rule of thumb for TIG is 40A per mm of material thickness. Start there and work up and down as needed. Funny how there are different colloquial names for body filler. You called it BOG I think, I've always called it COQUIE pronounced cock-ee. I can't remember what I have heard from the US.

@RotarySMP 10 күн бұрын

Hi Bill. They call it Bondo. Yeah, I started way too hot on the two mm stainless, but quite liked it once I started pulsing at a lower current.

@billdoodson4232 9 күн бұрын

@@RotarySMP Funny, I have been TIG welding stainless steel on and off for about 35 years and have had my own decent AC/DC TIG welder for 5. I have never tried the pulse on it, I really must give it a go. Trouble is there are so many things going, on I'm always in a hurry to get them done and never take the time to practice properly. Bondo, why I couldn't remember that, I have no idea, more senior moments since I retired.

@MikelNaUsaCom 11 күн бұрын

That's a lot for one video... way to bring it all together. One quick question on the clarkson. That collet for holding the workpiece while grinding, is it custom? I've started playing around with ER-11 collets, because their cheap and small. What size is the one on the grinder? Thanks, Have a great Sunday! ~Mike

@RotarySMP 11 күн бұрын

That was a cheap chinese ER16 collet chuck with a 1" shank, so it mounts straight into the Clarkson universal head. The collet was a 10mm ER16. I also have an ER32 - 1" shank, but it has a rather long neck.

@Hichamhasan 11 күн бұрын

05:25 It's Christmas again

@RotarySMP 11 күн бұрын

Sure is. Paul and Christian are really generous.

@Hichamhasan 11 күн бұрын

@@RotarySMP You got yourself a lot of jealous viewers today

@Rustinox 11 күн бұрын

Very nice gifts. You're spoiled, Mark. But, of course, there is nothing wrong with that. And did you try to shovel coal with that guard?

@RotarySMP 11 күн бұрын

Hi Michel. I am, the online machining community are the best. Not yet ;)

@Not-C-418 11 күн бұрын

I need friends that give me such gifts

@RotarySMP 11 күн бұрын

Publish nearly a video a week for three and half years, and see how that works out :)

@HP_rep_mek 11 күн бұрын

Very nice gifts! What song is played during painting, can’t find it on Spotify?

@RotarySMP 11 күн бұрын

I listed the music at the bottom of the video info, in the order they played. I subscribed to Artlist.io, and use music from there.

@HP_rep_mek 11 күн бұрын

@@RotarySMP I searched and listened to the last three songs, but they didnt sound like the one I’m looking for! If they are listed in the correct order?

@RotarySMP 11 күн бұрын

@@HP_rep_mek Should be. I have ofloaded the project to my NAS now, and turned it off. I'll check when I power it back up.

@iNerdier 11 күн бұрын

Rather than four fasteners on the cover, why not one pivot and one at the bottom in a slot with a wing nut so it can swing away rather than have to entirely come off each time?

@RotarySMP 11 күн бұрын

After a bit of playing around with it, it looks like I never need to remove the cover, and can just change wheels by swinging it away on the mount arms.

@rhysgray1233 11 күн бұрын

What was your score for your vise and why haven't you thrown it over the side of the ferry yet?

@RotarySMP 11 күн бұрын

Do you mean the little Clarkson swivel vise? Lovely little tool. Really handy.

@LyallPearce 11 күн бұрын

4 fasteners on the cover - what about wing nuts?

@RotarySMP 11 күн бұрын

After a bit of playing around with it, it looks like I never need to remove the cover, and can just change wheels by swinging it away on the mount arms.

@steveggca 11 күн бұрын

What brand is the mystery inset tool holder ? I vaguely recall trapeziodal shaped inserts that were intended for diameter cutting only. they had cutting surfaces on 2 sides only. also used for shell/face milling cutters. I want to say Ingersoll but its been so long ago and far away..

@RotarySMP 11 күн бұрын

Do you mean the CBN VCMT insert. I think Christian said it was from Atorn.

@steveggca 11 күн бұрын

oops bad description the tool holder at 8:57

@RotarySMP 11 күн бұрын

@@steveggca No brand on it, but the stamped model details do kind of look like Sandvik's style. SDNCN 2020 K11. It fits DCMT09's by the look of it.

@garyjonah22 10 күн бұрын

Klaxon? That's a horn isn't it?

@RotarySMP 9 күн бұрын

Kind of an air raid siren :)

@platin2148 11 күн бұрын

Question do you maybe know someone who sells square or round pieces of hss? Searching for something like that for my gear cutters.

@RotarySMP 11 күн бұрын

I bought a box of Cleveland Mo-Max HSS off ebay about two decades ago, and am only half way through it. I suspect this round HSS will also last a while. Hoffmann has a wide selection of HSS blanks. www.hoffmann-group.com/DE/de/hom/Zerspanung/Drehbearbeitung/Konventionelle-Drehwerkzeuge/Drehlinge/c/10-03-05-01-00?tId=832

@platin2148 11 күн бұрын

@@RotarySMP Ahh these are more for Lathe Blanks i’m searching something more plate like to make cutters for gears etc.

@RotarySMP 11 күн бұрын

@@platin2148 How would you work them? It is very difficult to heat treat HSS.

@platin2148 11 күн бұрын

@@RotarySMP Hmm having high HRC Endmills with wich i cut hss and pdk + diamond wheels ?

@RotarySMP 11 күн бұрын

@@platin2148 I thought poly crystalline diamond was for softer materials, and CBN was used for hard turning? I hard turned those HSS blanks with the Schaublin and CBN, and even after two of those blanks, the CBN was pretty worn. I would hate to do an interrupted cut.

@purpleidea 11 күн бұрын

So you didn't mention this, and so I'm sure viewers might not have considered this, and I fear you might not have either: You want to make sure your vacuum is a high-end machine with a HEPA-type filter, or you're just going to be spraying those small bits of grinding wheel stone into the air everywhere, and you'll get silicosis or some other horrible disease. Be safe!

@RotarySMP 10 күн бұрын

I wear a proper cartridge mask while grinding, even with the vac.

@janosnagyj.9540 9 күн бұрын

12:17 I cannot even count, how many times I ran into sellers like that on german Ebay in the past 20+ years that I'm buying stuff from there. My best guess would be (maybe a little too offensive for this channel...) that probably those are people who's supporting, let's say, the rightmost wing of the political circus and for them foreigners are probably still "Untermensch" - as most of them would not even communicate to us either... even not in German language! There is no other logical explanantion on this matter, I can fully understand those who don't want to sell to Switzerland, or the States, because there is a lot of hassle with customs and stuff, but within EU is just like selling it to the neighbouring village... morons. Unfortunately, I lost so much good stuff because of stubborn sellers during the years...

@RotarySMP 8 күн бұрын

There was a comment that the German post insurance system makes it a PITA for the seller if the package goes missing, and that is most likely the issue.