High Voltage Upgrade Kit for BBSHD installation Tips n Tricks / Conponents guide

Рет қаралды 38,394

High Voltage DIY Electric Bikes and Vehicles

Күн бұрын

This video is a first stab at doing an overview of the components that come with the High Voltage upgrade kit for the BBSHD. I am sure I will improve on this over time but it will do for now. Please use the timestamps to jump to the part you want to see. This is not an end to end install as everyones builds are different. Instead it looks at all of the parts and provides some tips and tricks for how to get a good result. Let me know if I missed anything of if you think something should be added.
To get more help please use the Discord channels with a link here / discord
Lots more install and information videos comming as the year progresses. Cheers.
Timestamps
0:00 Introduction
1:37 Battery Connection - Best Practice
4:41 Aims of this video / Getting started
6:16 Removing The Stock Controller
9:19 Locating the ASI BAC855
12:50 The Phase Wire Loom
15:28 Using Zip Ties
18:00 The main harness components
22:33 Hall and PAS sensor connections
23:50 Speed Sensor Connection
24:33 The Bafang Harness Plug
25:01 Closing The Motor Cover
25:46 The Temperature Thermistor Sensor
27:11 Using HiGo connectors
29:54 Display Mounting Information
32:51 To Sum it all Up!

Пікірлер: 86

@fastjp72 Жыл бұрын

On wait list hoping one day to get one for myself, thanks for the great kit & tutorial! 👍😁👊

@HighVoltageKits Жыл бұрын

You are welcome. Things are starting to move now so hopefully not too long. Appreciate your support and patience 🙏

@myplaymckollolist 2 жыл бұрын

Was literally looking for a video like this for the past week and here it is now! You're a legend thanks mate!!

@HighVoltageKits 2 жыл бұрын

Welcome mate. Thanks for the kind words!

@franksplace551 2 жыл бұрын

Good job breaking down each part of the video into the discords good job fellas

@HighVoltageKits 2 жыл бұрын

Thanks Frank!

@jbuccaran 2 жыл бұрын

Great content!

@HighVoltageKits 2 жыл бұрын

Thanks!

@TK-OK 2 жыл бұрын

I need video this in-depth on using discord. 😂 😆 😝

@HighVoltageKits 2 жыл бұрын

I'm working on some information! Celebrate us going public at 1000 members

@billweaver3867 2 жыл бұрын

Invaluable tips built on your knowledge, experience and expertise. You put it across very well too - teacher trained? 🙄🙂

@HighVoltageKits 2 жыл бұрын

100%

@franksplace551 2 жыл бұрын

He is the teacher Bill 👍🏼

@yj8471 2 жыл бұрын

This kit can also be fitted to the BBS 02 also out of interest not just the HD version, all that's required is to change the phase wire connectors on the motor from bullet round type to female spade type, note they will require soldering to do the job correctly .

@HighVoltageKits 2 жыл бұрын

Thank you Sir. Quite correct. We also program it at the right power levels.

@lengolass 2 жыл бұрын

Excellent as always! Please send some links for batteries. I live in Greece and its impossible to find a good quality battery!

@HighVoltageKits 2 жыл бұрын

Batteries are tough to get with the shipping regulations. I will try and sort something out.

@ronaldjohnson8180 Жыл бұрын

I been watching this in anticipation. What guage are the phase wires and will it hurt to have them 2ft long or more?

@HighVoltageKits Жыл бұрын

I think they are 10 guage or 12. Two foot should be fine. We have not had any issues with people running this length.

@ronaldjohnson8180 Жыл бұрын

@@HighVoltageKits They look it.

@choxiden3776 2 жыл бұрын

Hi there. My 1000w M625 has broken with the controller potentially being the part that is at fault. I would rather spend money on such an upgrade rather than go stock again. I presume that as you mention the specific screws for M625 that the kit is available for M625? Any specific differences? Will the 50.4v battery with m625 kit work? With being 4000w I presume it will drain it pretty quickly? Also when in stock how much approx delivery to UK? Thanks

@HighVoltageKits 2 жыл бұрын

We are waiting on controllers so will have stock again in July / August. You are welcome on our Discord electric vehicle community in the meantime. Links in the video description.

@jaydenclapman6550 10 ай бұрын

Hi there.can i use a dc circuit breaker close to the battery with the anit spark connecters if so is there any extra benefit or protection from me just using a xt 90 anti spark connecters without a breaker looking to grab one of your high voltage kits so any help would be greatly appreciated

@HighVoltageKits 10 ай бұрын

I have 100 amp breaker like they use on the Sur Ron for my setup. The main protection though is still proper use of the XT90s.

@patrickhotra9241 2 жыл бұрын

Are the orange stand off clips available to purchase separately?

@HighVoltageKits 2 жыл бұрын

They can be I just got to figure it out. Was going to do them in black tho! Well can be orange if you really want!

@patrickhotra9241 2 жыл бұрын

@@HighVoltageKits Whatever color you would like to do is fine with me. My bike is a grey Rans recumbent, so I wouldn't mind either color.

@HighVoltageKits 2 жыл бұрын

I have Grey. Tell you what. PM me on discord and we will figure something out Sir

@patrickhotra9241 2 жыл бұрын

@@HighVoltageKits I tried Discord three times but it wouldn't let me open it. If you could give me a price on a dozen of the grey ones I'll pay, using whatever method you prefer.

@HighVoltageKits 2 жыл бұрын

Thats annoying. Liked having you on there. Will get it figured out and let you know.

@offtherockcycles 2 жыл бұрын

Hi I have the motor and controller can I buy the loom and the motor cover from you please?

@HighVoltageKits 2 жыл бұрын

We are not currently doing anything with 3rd party controllers. If that changes I will update.

@RobertStrasen Жыл бұрын

ive managed to knock my display and all functionality of bike should i change display and controller?

@HighVoltageKits Жыл бұрын

Are you on our Discord Robert. Be way easier for you to get help there. It's likely just a display issue or maybe a broken wire. Have you checked all the connections. Best to unplug the battery first tho.

@BobbyD-Lo 2 жыл бұрын

My money....take it

@HighVoltageKits 2 жыл бұрын

Happy to help as soon as we get some controllers!

@adamochaionz Жыл бұрын

I wonder if anyone tried to remove the paddles and use only motorcycle twinring and strengthened chain with the X1 ? Can anyone confirm it’s possible and can be done?

@HighVoltageKits Жыл бұрын

I am not aware of this being done. The chain I think you could convert pretty easily. I am not sure how much wide open throttle the X1 will handle long term. The heat build up gets to be an issue after a while.

@adamochaionz Жыл бұрын

@@HighVoltageKits thanks for replaying.. Really appreciate all your hard work. Very informative! Thanks

@HighVoltageKits Жыл бұрын

You are welcome 😊

@xboxice2005 2 жыл бұрын

Anything for the Bafang Ultra g510

@HighVoltageKits 2 жыл бұрын

Coming soon with the ASI BAC855. Final build stuff wrapped up. But yeah 4000 watts like the bbshd and maybe a BAC2000 kit to follow!

@One_-_Man-_-Clan Жыл бұрын

My 52v battery came with an anderson. my soldering iron would not heat up the thick wires hot enough to solder a t-60 so I jusy spliced them together. works fine.

@HighVoltageKits Жыл бұрын

Did you crimp? A good crimp beats solder almost always.

@One_-_Man-_-Clan Жыл бұрын

@@HighVoltageKits No, but I am going to. I just split into 3 strands, spliced them, then shrink tubed them.

@adiamsanchezphotography 2 жыл бұрын

How long is wait to get a kit. I see their backordered

@HighVoltageKits 2 жыл бұрын

Its a few months right now. We are waiting on controllers. There is a list you can go on and we will contact people in order.

@YouTubeTheOne Жыл бұрын

What you think about the m625? Better?

@HighVoltageKits Жыл бұрын

Mechanical wise they seem almost identical. Mounting wise the bbshd is superior. Check these videos kzfaq.info/get/bejne/adtnab2K05uYcWg.html

@CaptainCurt07 Жыл бұрын

Can’t we use the display that we have purchased with our kits?

@HighVoltageKits Жыл бұрын

If by kit you are meaning the original BBSHD kit then at present no. ASI removed the Bafang protocol from the controllers which left us with only a few choices. The best option is the eggrider in terms of flexibility. The other option is the 750C however it has to have a pretty specific firmware. Recently the Bafang protocol was re enabled however it will take some work to get that back into what we do. So in the future it might be a possibility but currently it is not an option we can give.

@kuri5771 Жыл бұрын

@@HighVoltageKitshave you got a detailed link to programming the eggrider please?

@itsminimick666 2 жыл бұрын

what amps and watts your controller upgrade to? and what voltage battery can it handle? i have 52v batt and 1000w controller 35amps currently

@HighVoltageKits 2 жыл бұрын

You need something that can handle 60 amps+ 72 volts tends to keep things cooler which is what I run these days.

@djneils100 2 жыл бұрын

is this kit actually available to buy anywhere?

@HighVoltageKits 2 жыл бұрын

We make it but its out of stock due to controller shortages. We are back in business mid year.

@zootermcgavin 8 ай бұрын

have you got a link for the controler

@HighVoltageKits 8 ай бұрын

ASI sell them through dealers like us who integrate them as part of a product. The link to our upgrade kit is here though if that was what you meant. highvoltagekits.com/hv-shop/p/bbshd-bac855-upgrade-kit Pleas note it will say out of stock but its not. You need to either use the form or make contact via Greg@highvoltagekits.com each one is custom made to order. Cheers

@whiskeykilmer1866 2 жыл бұрын

Where are going to put the battery on that frame?

@HighVoltageKits 2 жыл бұрын

Either underneath the downtube or alternatively either side of the frame. Still pondering options. The downtube would be the easiest. The other way the more creative.

@whiskeykilmer1866 2 жыл бұрын

@@HighVoltageKits Thanks

@HighVoltageKits 2 жыл бұрын

You are very welcome 😊

@murselincelik4944 Жыл бұрын

what battery will be needed to make this kit

@murselincelik4944 Жыл бұрын

Do the plastic gears on the motor need to be changed?

@HighVoltageKits Жыл бұрын

If you gear the bike correctly then you will not need to change the Nylon gear. I am still on my original Nylon gear. You will need a battery that is capable of at least 60 amps continuous to get full use of the kit.

@murselincelik4944 Жыл бұрын

@@HighVoltageKits I have 48V 17AH batteries

@HighVoltageKits Жыл бұрын

Probably a bit low spec to take full advantage of the kit. Most 48 volt packs are around 30-40 amp max draw. You are welcome on our Discord to chat to the team making the kits. You might need something higher power though.

@ericstallings7619 2 жыл бұрын

Where do I order the kit ???

@HighVoltageKits 2 жыл бұрын

Via our Discord server. We won't have stock till July / August tho.

@os2musicuk203 Жыл бұрын

where can I buy this upgrade ?

@HighVoltageKits Жыл бұрын

Send an email to greg@highvoltagekits.com there is a shop listing here. It will say out of stock but it's just because each kit is custom and hard to list options. highvoltagekits.com/hv-shop/p/bbshd-bac855-upgrade-kit you are also welcome on our Discord customer service and community server.

@CaptaiCaveman Жыл бұрын

where you put battery? pls

@HighVoltageKits Жыл бұрын

On the cyc bike it's in saddle bags which I don't have on. There are other videos on my channel where you can see this tho.

@CaptaiCaveman Жыл бұрын

@@HighVoltageKits on that frame? i cant see, can you link it please

@HighVoltageKits Жыл бұрын

Its in this video kzfaq.info/get/bejne/lZlzaqqVz7zHZ4U.html

@M.T...Mt..Mt...12 2 жыл бұрын

How much is this controller?

@HighVoltageKits 2 жыл бұрын

The whole upgrade kit is $700USD when we have stock.

@seanowen18 Жыл бұрын

Where can I buy?

@HighVoltageKits Жыл бұрын

Email greg@highvoltagekits.com directly. Also a good idea to join our Discord. The link is in the description of this video. Let me know if you have issues.