#repairingScrub #pinion which no mechanic #technology #amazingtechnology #engineering #pakistanitruck #repair #pakistanitruck #repair #engineer #manufacturing #restoration #things #gear #truck #2022
Пікірлер: 4 700
@user-nm6gs3ot3d2 жыл бұрын
Раньше думал, что самый трэш - "восстановление" полуоси сваркой без термообработки. Но нет, я ошибался..
@user-hb6bm9bv5l2 жыл бұрын
Без цементации ненадолго
@spectre85582 жыл бұрын
@Эни Ворондил он за кадром, эту деталь указательным пальцем вырезал))))) а тут это так чтоб не подумали про супер людей)))
@Ereke7212 жыл бұрын
Им работу подидовает усилители рамы те которы 3-4 слоя делают)) после них всю машину придется варить начиная от колесных дисков заканчевая коленчитыхвалов 🤣🤣🤣🤣
@user-xv9fe4eo1b2 жыл бұрын
@Эни Ворондил но это пакистанцы :) впрочем, разницы нет.
@Kk23ss2 жыл бұрын
За неделю - 5лимонов зрителей! Кмк, много кто заходит сюда - поржать чисто...
@haroldmedalen67572 жыл бұрын
Over the years of living out in the sticks, I have made a few sketchy repairs in order to keep moving ahead instead of being dead in the water. Many of them were re-done more correctly and with proper parts a.s.a.p., others worked fine for years. A very experienced mechanic I sought advice from when I was young gave me a range of options for repair of an engine. Of the most expedient and inexpensive, he said "It's a poor way to do it, but poor people have poor ways!". I chose that way of doing it so as not to get any poorer any faster and as far as I know, that engine is still running. It's amazing to watch these guys making field expedient repairs with limited resources. My hat is off to them. Not only do they keep rolling ahead, they provide endless opportunities for the countless armchair experts who like to criticize their work.
@eccosabanovic15892 жыл бұрын
..he posted his video on to platform where armchair experts are, so why would you complain about it?? You dont see armchair experts sitting nearby him and lecturing him, do you?
@stevo1842 жыл бұрын
Well, I'm not an armchair expert but I'm a gear specialist and do I criticize their work? Sure do, because it's complete crap because this shabby repair WILL FAIL
@systembypass69302 жыл бұрын
@@stevo184 people gotta do what they gotta do. These guys can't afford to go buy a new factory part when a machine critical part fails.ive seen sketchier repairs. That gear looked almost brand new.
@EvoKeremidarov2 жыл бұрын
@@stevo184 wow a "gear specialist" is that a new gender or just another way to describe someone who does not appreciate people's hard work or even more important when people can make something work with the resources they have rather than their credit cards...
@djtaylorutube2 жыл бұрын
@@stevo184 If he drives down the road and encounters a cow, he will swerve and total the truck to avoid hitting the sacred cow. He may die as a result but that's down to fate. Having an imperfect gear that works for now, until the next repair is not a problem. When I traveled through India, I marveled at the simple way people made stuff worked. In London, if food supply stopped for three days you'd have anarchy, same if the Thames flooded. In India, they'd just shrug and carry on, they're so much better able to cope. Irony eh?
@user-tz2wz3nz8v2 жыл бұрын
Я в шоке. Когда хочется поднять настроение, смотрю этих парней и смеюсь до слёз. Давайте, парни, жгите! :-))))
@user-wy8xu9xm9i Жыл бұрын
Так же🤣👌
@Longin_ Жыл бұрын
Что тут смешного если у людей нет другой возможности. Тем более далеко не каждый сварщик может делать такие качественные швы, без раковин и вкраплений. И скорее всего у него не инвертор, а трансформатор.
@user-tb3so3re2l2 жыл бұрын
Супер работа! Страну где есть такие люди не победить!!!!!!
@gazzafloss2 жыл бұрын
I see a lot of "nay sayer" first world experts here, saying this job will not work. These repairers don't have the luxury of brand new parts and perfection, they need to do that which is necessary to get a truck earning it's keep. I'm a retired fitter and machinist and in my time I've worked on plant that needed to keep going and we've had to do similar type of repairs to these. Not perfect and by the "machinist hand book" but they worked as required. So don't "rubbish" and disrespect the work this man does. It must work, otherwise he wouldn't have people coming to him to get these jobs done.
@kenohorny56822 жыл бұрын
fuck yea man u put that shit perfectly
@stevenleslie85572 жыл бұрын
I agree. If this was a terrible idea, he wouldn't do it. It may not last as long but if he can do it efficiently enough he can make it worth his time.
@ErichHarder2 жыл бұрын
This is what happens in an less educated world. They're making money, no one should be complaining
@Picondcg2 жыл бұрын
First world differential repairer for 12 years here. More than a 1000 diffs rebuilt in my career. Very few people in the world with my experience that’s for sure, maybe none. I can gospel about this. If it even rotates in place I say it will explode into pieces within a mile. Must be carbon rehardened. Nevermind the noise and the fact that he ruined the other good teeth at 8m20s...
@Picondcg2 жыл бұрын
Good welding skills though! Other than that they are completely clueless about the super tight tolerances such gearings have to work with. That why they tried to “repair” it. I guess it’s just a learning experience for the shop or just a KZfaq visualization trigger.
@Chipollino772 жыл бұрын
Не, всё фигня! Работать не будет, т. к. электрод не погнул! 😜🤘🏻😎🤟🏻
@aleckaleck24922 жыл бұрын
Все верно, гнутый электрод обладает свойствами адамантия.
@tomwinthrop949 Жыл бұрын
Very impressive. I Would not have known what to do. The original damage looked impossible to me to repair, yet this craftsman did it with his own hands. He has a gift. Very nicely done. Excellent !!!!!!!!!!!!
@abrenos37442 жыл бұрын
Every time I watch one of these Craftsman do one of these things it looks so easy. All he really did was fill in the crack with some stick welding then grind it down to the proper shape and clean the whole thing up
@user-ft3zr4uk2i2 жыл бұрын
Все отлетит, деталь на выброс. Только замена! Неужели они не понимают что прочность сварки не совпадает с прочность детали?
@ZAETSVOLK2 жыл бұрын
Визуально похоже на полноценную шестерню, но результат работы ее будет плачевным . Сколько она отходит под нагрузкой? Думаю совсем мало чтобы считать такой ремонт целесообразным.
@alex1505prog2 жыл бұрын
Для продажи самое то
@alxvlx90202 жыл бұрын
Нужно брать во внимание количество ресурсов затраченных на ремонт, а именно, пару электродов и пару часов. Работать она конечно же будет! На авто газ-52 и газ 69, первая шестерня как и задняя несинхронизированны, материал шестерни отвратительный, что приводило к быстрому износу и выбиванию передачи, именно так и ремонтировали на коленке в гараже шестерню, вот только без УШМ, слишком жирно для тех времен, обычный напильник\надфиль.
@IgelTMB2 жыл бұрын
В общем наплавлением можно отремонтировать, но опять же выводить нужно на станке, а не болгаркой и нужна в итоге цементация или закалка, проще сделать новую, это херня на пару тысяч км
@Konstantinfi512 жыл бұрын
Возможно конец видео обрезан, где эту деталь в чермет выкидывают)
@user-fn7fq1ui3k2 жыл бұрын
@@alxvlx9020 редуктор от конвейера СР 70.05 у него вал(рыцарь) 1 в1 как на видео и не кто их не восстанавливает выкидывают сразу. А ведь можно ремонтировать пусть даже так.
@jimk.94932 жыл бұрын
Agreed, good work restoring that part to get back running. Longevity, as others have said, is the issue. The part might look good, restored and polished up, but how well it meshes, in terms of the pressure points on the gear teeth is another matter. To see it installed, and Prussian blued up to show contact pattern would be nice, then the repair could be judged a bit more accurately. Regardless, hats off to these sandaled mechanical madmen! Loved him polishing the bearing mounting surface with his finger just about resting on the tool bit! Cowboys!
@robertoruiz70692 жыл бұрын
MY thoughts exactly.These guys do great body and frame work,but this is much more critical. While this repair may get INDIANA JONES TRUCK across the rope bridge,it most likely won't last.If he had a 5 way CNC and carbide cutters and the ability to program it correctly,then maybe.There's a reason gears like that have a polished precise surface and use high pressure lube. It is the ability of the lube to allow the parts to slide past each other while transferring the pressure of movement across ALL of the tooth SURFACE{or contact patch in the case of gearing}. But at least this allows them to make one more delivery of goods or product,so my hats off to them,never give up!!!!This channel is an inspiration to others,anything is possible.
@mawe422 жыл бұрын
It better than before and you got to give it to him, you cant tell which tooth got welded!! 😁
@unkertech2 жыл бұрын
I think they know it won't last. But it's either that or paying 100 times more for a new part. Maybe they will need to fix it again another 10 times until the truck need to be totalled. That is still significant money saved. The money saved could probably feed his family for few months or even years. In terms of safety, well I guess they are willing to take the risk. I guess it's not easy to understand when you are living in totally different quality of life.
@aaronsimpson83292 жыл бұрын
All I've got to say is a weld is stronger than the original material. The rest of that entire tooth will have to sheer off before that weld breaks. That's just my life experience and also what they teach you in welding school
@johnbutler31412 жыл бұрын
You guys have been living in the first world to long. Give them credit for attempting a repair.
@erronellington88002 жыл бұрын
It is a good repair to get you out of a bind but it will not last. In my early years as a mechanic living in Jamaica, I had this done at a machine shop called Ramdial Engineering in Kingston. Those guys requested the crown and pinion to be present for the repair. It was done to the pinion gear in a chevrolet D20 diff and lasted about 4 months then we had to do it again. The second time we did the crown and pinion which lasted another 4 months. The parts had to come from America and were very expensive at the time and took about 4 months to come into the island. The repairs really bought us some time. I highy recommend this repair but keep in mind it is only temporary.
@nevinkuser9892 Жыл бұрын
That's an amazing story. If it worked until your part arrived then it worked! As someone living in Indonesia for the last ten years I know how long it takes for parts to arrive from America! It's right when you say I guess it got lost that it shows up 😂
@gengiscu Жыл бұрын
this is called heat treatment
@conqueringlion420 Жыл бұрын
So you were the Babylon repair mon who left us with your repairs here in k12
@paulorth22512 жыл бұрын
Those who remember the shade tree mechanics of the past can appreciate the work these men do to keep their trucks moving and earning money. Kudos to the worker. 😁👍🇺🇸
@manuellongo43652 жыл бұрын
Yet again hats off to the skill but one just cannot expect a gear filled with weld and finished using an angle grinder to last. Such gears are machined, hardened and then finish ground using very accurate machines. I would love to see the wear pattern after a few months. The caption says "I repaired the pinion that no mechanic repairs" well, there is a very good reason why nobody repairs them.
@jaymoney1199662 жыл бұрын
I think the welding rod he showed is a high in nickel rod, one that’s made for “wearing in” . I used rod with high nickel content to repair a track system for an assembly line. I had to weld flush enough and not to grind because it would wear it’s self to shape. I’m wondering if he’s trying to do kind of the same thing but with this gear. That explains why he can get away with a grinder, but then again how hard is the ring gear that will either drive it or be driven by
@projectdiy9852 жыл бұрын
Well said
@billmiller71382 жыл бұрын
@@jaymoney119966 He used hard surfacing rod so no.
@Daniel_Herrero2 жыл бұрын
amigo, te cuesta entender por que no vives en el 3er mundo, si no repara el camión su familia no come, tampoco puede tener el lujo de hacer todos esos procesos caros de endurecimiento o comprar un repuesto nuevo, cosas que seguramente estas acostumbrado a tener o usar en tu vida diaria verdaderamente me gustaría verte como solucionarías el mismo problema en las condiciones en las que vive esa gente edit: gracias por el apoyo, hay gente muy coherente que se da cuenta de que el problema de fondo es que en esas situaciones mucho no se puede elegir y otros que definitivamente creen que estas reparaciones se hacen por gusto les les invito a ver mis v1d3os
@billmiller71382 жыл бұрын
@@Daniel_Herrero That doesn't make it a good repair, it's still a short term temporary fix. And it will require repair again and again.
@user-re9ij2sf7w2 жыл бұрын
Я смотрю ютуб часто стал показывать такие самоделки, видать потихоньку готовит к светлому будущему
@user-fz7ie4gs6w2 жыл бұрын
Это точно, если так дальше пойдёт, то и мы будем аналогичным способом ремонты производить.
@user-zt5gz5hw2y2 жыл бұрын
Сварка решает всё 🤣
@jessepinkman48632 жыл бұрын
Ютуб, это гугл - просто коммерческая компания. Теперь они для тебя будущее диктуют?
@user-ft4cn5tw2y2 жыл бұрын
Сергей Ч. Именно так ещё писят лет назад и делали. Просто это хорошо забытое старое. Какгритца, не ссы- паАаходит...))
@user-re9ij2sf7w2 жыл бұрын
@@user-ft4cn5tw2y я не против пусть она ещё долго ходит, ну не у меня
@user-xp1gu6wl4m2 жыл бұрын
При всем уважении к работе сомневаюсь, что болгаркой можно задать геометрические параметры шестерни. А так то красиво вышло.
@user-ld4tt9oh7w2 жыл бұрын
Это же вроде первичный вал коробки передач. Там ещё по хорошему цементация должна быть. Сколько интересно проходит.
@iliamitkov80312 жыл бұрын
Отвалится сварка и будет еще хуже.... Помогло бы напыление....
@user-yd5tm1dh5d2 жыл бұрын
Это вал редуктора гипоидного.
@user-ek9we5lg2h2 жыл бұрын
Молодцы ребята, скоро русские к ним повалят на стажировку, чтобы потом также подшаманивать!
@user-yd5tm1dh5d2 жыл бұрын
@@user-ek9we5lg2h времена СССР напомнило
@kiloton19202 жыл бұрын
I like that Vice machine he made with the steering wheel.
@kiberhim12 жыл бұрын
Да уж... действительно, удивительные технологии... Как им только руки не оторвали до сих пор.
@TehButterflyEffect2 жыл бұрын
I agree. Total lack of safety. He's got a lot of scars on his hands to prove it.
@kiberhim12 жыл бұрын
@@TehButterflyEffect The biggest one is the lack of a brain
@user-uo8px3tf5h2 жыл бұрын
Сложный профиль зуба сформировали УШМ,какая твёрдость после наплавки,никто не знает.Зато быстро.Потом где нибудь на горной трассе Пакистана всё это развалится.
@johnsharky13452 жыл бұрын
У нас в инструментальном наплавляли с твёрдостью 55... 60HRC, но полагаю это не тот случай
@user-uo8px3tf5h2 жыл бұрын
@@johnsharky1345 Больше 50 HRC уже жопа(
@igorbogordetski23192 жыл бұрын
тут вопрос такой, а с какого фига произошла выкрошка на шестерне ? Заводской брак литья ? Может быть... так чтА не боги горшки обжигают. Эти ребята тоже ведь не первый такой ремонт делают, а мастерская у дороги может уже лет 40-50 работает, может они даже танки чинили при ИндоПакистанском инциденте.
@qweewq3582 жыл бұрын
И ещё ведомую шестерню загубят заодно.
@igorbogordetski23192 жыл бұрын
@@qweewq358 да там все уже изношено, это не так страшно, главное гипоид не забыть, но скульптор хорошо потрудился, с моторикой движений у него более чем хорошо. И вряд ли многие из нас так умеют воять болгаркой.
@gerometorribio2127 Жыл бұрын
The welder/grinder/machinist really earned his pay on this job. I would have said, “Forget it-order a new part.” But as supply chain issues in the West make parts harder to come by, shops like this can help us all re-learn the ways of the “old time” mechanics. I would like to see a note under description about how the repair part worked out in service. By the way, the video is quite well produced: good lighting, clear close up shots, details of each tool or welding rod he used, and nicely sped up and edited to shorten the repetitive work.
@TheNorthsquad Жыл бұрын
That repair isn't going to last at all, you can't weld and grind a helical gear cut, not if you want it to last more than 30 days. Where are the videos showing these repairs operating over time in the industry?
@macdub42 Жыл бұрын
supply chains in the west... you probably didnt know a majority of gear sets worth their money are made in italy. USA can't make a geat set within an acceptable tolerance of backlash and round out. and chinas steel is worthless.
@sromarsincerotragicotragic6828 Жыл бұрын
@@TheNorthsquad justamente são têmpera diferente assim forjado e solda não dão certo
@123mijas Жыл бұрын
U can clearly see the slag cooling in the middle of the weld which is impossible to get out and then get a good weld it's just junk and would never stand up to inspection
@hannes7348 Жыл бұрын
@@TheNorthsquad I'm not quite sure. We have forgotten to repair things in our world. We are only replacing. I'm a machinist also, but maybe this repair lasts longer than we guess.
@user-pz1tr2ix6p Жыл бұрын
В 90е мой дед выполнял аналогичную работу у нас в деревне. Денег у трактористов не было на покупку новых деталей, ко всему ещё и дефицит запчастей. Сварку проводил полуавтоматом. И трактора, тягачи по три, четыре года выполняли свою работу без передышки. Так что уверен, что деталь которую нам показал мастер прослужит на совесть👍
@mark-12342 жыл бұрын
There's a really good reason why people who understand the nature of these parts don't attempt to repair them. This "repair" is useless as it will eventually ruin both the ring gear and this pinion because there's no way he can equal the accuracy of the CNC that cut this. Not only that but for whatever reason he ground on *all* the teeth, basically ruining the accuracy of all of it. It'll probably last a little while but it'll be noisy as hell (which they probably don't care about) and will fill the entire differential with metal shavings as it grinds itself down, thereby ruining all the bearings along with it. With the loads they put on these trucks, I don't give it long. These guys are pretty handy with what they have to work with but, again, this is not a repair.
@harryfp14942 жыл бұрын
Just about to say this his weld rod will never meet the hardness of this either so it’s useless
@deztructo1232 жыл бұрын
If he thinks he repaired it, then he has zero understanding of metallurgy either. Dunno if thats an economical repair where they are from tho... hope it is.
@mark-12342 жыл бұрын
@@harryfp1494 - I was going to give him the benefit of doubt on that part cuz I'm not up on all the welding rod specs. All I ever work with is 6013 and 6011.
@juacartav33632 жыл бұрын
I want to believe this is a temporary repair to get the truck and cargo to its destination and later taken to a proper shop for the right parts to be installed by a qualified technician.
@justingeturgun2 жыл бұрын
when the parts dont exist or to expensive theres always a way
@Halibrand2 жыл бұрын
I welded my pinion gear just like this on an 700cc 4x4 Atv 7 years ago, new or used parts were not available so it was worth a try, after i welded the gear i ground the gears and put it together and used marking lube to make sure the tolerances came close to acceptable before i put it all together. The repair still works like the part was brand new, ive put 20.000km on it and most of that is by plowing snow so it has been under load alot. Makes no noise and havnt contaminated the engine oil.
@JohnDoe-es5xh2 жыл бұрын
Did you re-harden it after welding and grinding?
@Halibrand2 жыл бұрын
@@JohnDoe-es5xh No i did not, I was ofc thinking about re hardening it but it was an experiment and i kinda wanted to see if it would last or not ;) Since then ive also welded on more material on the teeth of dog rings in a atv gearbox, it was slipping out of gear as the teeth was rounded off on the corners and that repair is also holding up fine ;)
@JohnDoe-es5xh2 жыл бұрын
@@Halibrand Thank you for the reply. May your teeth make it to the very end of your trucks/cars. 😁 Cheers from Germany.
@timjohnson11992 жыл бұрын
@@JohnDoe-es5xh That pinion was surface hardened. Pretty difficult to do that in the field.
@thomashaley52842 жыл бұрын
You are one lucky man!
@thedevilsworkshop77202 жыл бұрын
I'm just always pleased to see him wearing his safety boots. Safety first people .
@kevins58332 жыл бұрын
Unbelievable! All this being done by hand, in the the dirt no doubt. This shop is able to do amazing things. My hats off to them..
@-Andrey2 жыл бұрын
Вот это ремонт. Зря что не холодной сваркой зуб вылепили.
@igorbogordetski23192 жыл бұрын
у меня друган жвачку использует в таких случаях, зачастую работает.
@user-oi9wl4rp2z2 жыл бұрын
🤣🤣🤣🤣🤣 прям до слез
@starykov2 жыл бұрын
на холодной сварке она вообще работала вечно - видимо до них такие технологии еще недошли
@user-oi9wl4rp2z2 жыл бұрын
@@starykov писаю кипятком, вот это поворот!!!!!🤣🤣🤣🤣🤣🤣🤣🤣🤣🤣
@igorbogordetski23192 жыл бұрын
@@starykov ну да, абсолютно, особенно если вместо гипоида запихать
@georgegonzalez24762 жыл бұрын
Hint: making it look good does not mean it will work good. Welding and grinding make all kinds of internal stresses and adds impurities and alloy discontinuities. It might be okay under light loads for a short time. But it’s definitely worse than the original, and remember, THAT failed. Also it’s nearly impossible to regrind it to the original spec, as the dimensions are very hard to measure. So the gear contact areas will be wildly different even if the surface is only a few thousandths off.
@andypanda82592 жыл бұрын
Looks like this guy been doing this repair a long time, I'm sure he's confident it works in lasting order as do his customers...
@Tudumanu2 жыл бұрын
@@andypanda8259 Maybe the trucker will take it easy from now on to avoid cracking the part again
@chrisbarajas67112 жыл бұрын
Haters gunna hate
@20alphabet2 жыл бұрын
Yeah, good enough for a KZfaq video... not real world stresses.
@importsstillsuck2 жыл бұрын
I bet they never thought of that.
@wilsondonizeth16542 жыл бұрын
Acho incrível como esses caras com pequenas oficinas conseguem fazer serviços melhores que grandes aqui no Brasil..
@nhaxeanhthanh3945 Жыл бұрын
Thật Ra làm như vậy chỉ hại người chủ xe thôi . một quả dứa ít tiền hơn công tháo gỡ cái cầu xe.phá hại có đạo đức
@sromarsincerotragicotragic6828 Жыл бұрын
pô amigão noeu caminhão jamais deixaria entrar uma peça enchida não aguenta nem um mês e outra o tratamento térmico dada a peça e diferente de uma solta o proprietário só vai adiantar o inevitável talvez até agravar e estragar a Coroa do conjunto vai ficar mais caro
@ASMRshoeshineFaustoArizmendi2 жыл бұрын
With the limited tools they Made a great job
@1BigDaDo2 жыл бұрын
Fuck ya he did
@KittieDammer2 жыл бұрын
@@1BigDaDo после такого ремонта всё остальное сломается.
@florin6042 жыл бұрын
no
@user-le7vs3ok3z2 жыл бұрын
@@KittieDammer все причешется.а вот так не сможешь.
@hukatus2 жыл бұрын
This is not a repair, this is a joke.
@user-rs1mq6kb4q2 жыл бұрын
Не ну видели, у него штангенциркуль появился, я в шоке. Теперь ракетные комплексы ремонтировать начнут😱😱😱
@javierrivero12992 жыл бұрын
Jjjjjj....tu vistes un calibrador ,, Dime si ves una llave dinamométrica en estos vídeos montando motores ? Saludos desde islas Canarias
@shlossu68252 жыл бұрын
@@javierrivero1299 динамометрический ключ для двигателя имхо не главное - главное справочные данные - допуски и посадки... Хрен ли толку ремонтировать если двигатель потом пару тыщ пройдет....
2 жыл бұрын
🤣🤣🤣🤣
@alaththar8192 жыл бұрын
@@javierrivero1299 their hands are calibrated I guess. No need for torq wrench. 🤣
@user-qp1ns9wj7s2 жыл бұрын
@@shlossu6825 Если на колесо для водяной мельницы ,то ещё походит ,а для гипоидной шестерни такой вал (!!!)) Они знают про термообработку ,цементацию и прочие "бредни " изготовителей шестерён ...наварил ,болгарка и всё ..коленвалы варят ..
@richardsedenquist32222 жыл бұрын
I researched the rods they were using...made by Nihonweld....they recomend a 1 to 3 pass over lay with NHF-300 or NHF-350B which is a soft matrix rod...for the final passes they used NHF-650B which is a hard Martinsitic facing rod....i would preheat...weld....post heat and either wrap in ceramic wool or build a hardwood fire and smother the pinion with hot coals and ash till cool to the touch...then profile the tooth using a hard wax or clay fired template of the ring gear teeth that the pinion mates to....for final fit up the pinion would have to be mounted into the carrier and mated to the ring gear using red lead or hi spot bluing to work down the hi spots....tooth engagement and pattern are of the utmost importance...it would be time consuming but a positive outcome could be had if done correctly!!...i would use the Tig process but you fellas have to use whats on hand...my hats off to you and thank you for sharing....keep the good videos coming!!!
@hanisalman9172 жыл бұрын
Hi Guys 🙂 feel free to support me on my DIY new channel don't miss the new Videos kzfaq.info/love/sHr7PCD2hcI73Y4Sb8OzDQ
@jackdecker81002 жыл бұрын
This is why no mechanic repairs these. For as much work as they are doing only to have a finished part that has questionable strength wouldn't it have been just as easy to get a new part? Or if you were concerned the new part would just be the same quality as the old part fabricating a new part from better stock would probably be just as easy.
@richardsedenquist32222 жыл бұрын
@@jackdecker8100 i repair equipment that is early to mid 70's...TD7 international dozers come to mind...you go to a dealer and find out "parts no longer available"....Obsolete...then what?? We make the parts....the people were going Nuts when scrap metal prices were high...the tractor bone yards were lacking parts because people were scrapping them for money....and its not going to get better either....repair and fabricating shops are busy and a lot of the stuff we are doing is exactly what these gentlemen are doing....i call it "MAKING PORK OUTA PIG SHIT"....some of their methods are crude but they work....we should all pay attention and support these guys....because we are headed in the same direction because PARTS ARE NO LONGER AVAILABLE!!
@jakodzun2 жыл бұрын
What filler rod would you use for TIG hardfacing? NIHONWELD 650 consists of Mn-1.35%, Cr-4.12%, Mo-7.7%, V-1.9%(!), W-2.2(!). I have not found filler rods with a similar composition.
@richardsedenquist32222 жыл бұрын
@@jakodzun pound off the flux and sand the electrode wire clean....wipe them down with Acetone and use the tig torch with pure argon gas
@arthurdunn30072 жыл бұрын
Well done!!When you don't have what is necessary you use what you have.I braised a broken tooth in a wind mill 20 plus years ago with hi tensile brass, still working.From Australia
@zstidsen Жыл бұрын
Necessity is the mother of invention. Amazing outcome by the skilled craftsman. Should it be replaced? Yes. Is that an option in certain areas? No. This is where skilled professionals cut their teeth... Good on you.
@jayminor97572 жыл бұрын
You do what you have to do with what you have available. There is no telling how long the repair will last but that’s not the point. Get her going is. Awesome job!
@36rusvoronezh2 жыл бұрын
Конечно не важно, если хитрый индус сразу продаст этот редуктор вместе с машиной.
@EpsonHX42 жыл бұрын
@@36rusvoronezh гловное показать, что все пальцы целые. Даже по видео видно, что грани на гипоидной шестерёнке пошли погулять)))
@genuinegasti2 жыл бұрын
Well...allow me to disagree...is that filling material chips of or gets loose, it can certainly end up destroying the rest of the gearbox
@alberto15122 жыл бұрын
You could solve the problem, 1 day or 1 year. Have to change both parts, the pinion shaft and the gear to. And check the contact pattern and do the proper adjustments. That's the life of a gearbox
@SilverSergeant2 жыл бұрын
Actually, longevity IS the point.......this is a useless repair.
@vincentcarter15382 жыл бұрын
I am a Machinist, 30 years now I am currently working for a company that manufacturers the biggest pumps and compressors in the world. We make our own gears and shafts on site. They are machined, heat treated, and ground to finish dimensions. We have on occasion welded up and re-machined some parts but not gears or splines that have been heat treated. With all due respect, this guy's work looks good for what he has to work with But I don't think it would make it through QC
@Buddy-po4hv2 жыл бұрын
Very well said.
@cesarcarofelix40962 жыл бұрын
What’s qc🤔
@marcgovenor81362 жыл бұрын
@@Buddy-po4hv quality control
@xaytana2 жыл бұрын
Wouldn't be surprised if this part doesn't last all that long. I also thought the title was a bit moronic, of course a _mechanic_ wouldn't do a machinist's job, the most a mechanic would do is replace the part, and an actual machinist would properly make the part. Not to mention pinions and ring gears are fairly easy to get, it's not like this is some hard to find part that requires a one-off machining job. I honestly wouldn't even be surprised if this is a random piece of scrap used for the sole purpose of making content, like all of those low-quality 'DIY project' channels that make nothing of practical use with random objects they find lying around. Also the reply about me being so well versed about spare part availability in poorer areas of the world is hilarious. People quite obviously don't understand how easy it is to salvage parts off of another inoperable vehicle, especially when the part in question is as abundant as a differential. If it doesn't fit, adapt it; doing this would be a better job, a faster job, a cheaper job, and a safer job than what this video shows. Cuba's car culture, which is a very well documented situation of lack of available new parts, can teach you a thing or two about this. Some of you actual idiots should go educate yourselves, though I wouldn't expect much from people that lack common sense.
@jessekoch34802 жыл бұрын
As an engineer I agreed with you. From my observations like your there were many steps missing but I think I would have turned s new gear.
@JCasagrandeNetto2 жыл бұрын
Fazer isso na esmerilhadeira não é pra muitos, o cara é um artista. Parabéns.
@peterwilliams8122 Жыл бұрын
Amazing. Proper mechanics , well done to them all.
@buriy262 жыл бұрын
Такие видео ,как мне кажется, снимаются специально ради просмотров, парни зарабатывают не на ремонтах,а на ютубе!
@user-sb9gv1ef7w2 жыл бұрын
Комменты на англ: фантастическая работа! На русском: рассыпется через 100км) Что-то знаем видимо)
@buriy262 жыл бұрын
Ещё советское образование)) лет через 5-10 и русские комменты будут хвалебные)
@AlexNSK12 жыл бұрын
@@buriy26 да советское образование это днище
@buriy262 жыл бұрын
@@AlexNSK1ясен куй,но остальные образования ещё хуже))
@douglasheckler79972 жыл бұрын
I have welded teeth back on gears and they lasted for years. The person who taught me how welded a transmission gear that was broken into three pieces. It was in a tractor that the engine was rebuilt twice and the gear never broke. It's these kind of skills that are being lost. Sometimes you have to fix what you can't get.
@raymondbeattie7133 Жыл бұрын
If you haven't access to new parts them repair then This guy must do this regularly and knows the score Fair play!
@fredrikthorin62172 жыл бұрын
The broken piece was estethically repaired, then the rest of the nondamaged areas was for sure destroyed by the grinding all over.
@willythemailman39112 жыл бұрын
Chew them all up the same, then say "look, you can't even tell which one was broke"
@guypatts4942 жыл бұрын
Great work they get it done that's what counts
@fredrikthorin62172 жыл бұрын
Arm chair quarterback with zero competence of transmissions I see
@MaddogJones2 жыл бұрын
Not to mention he destroyed the temper of the rest of the gear teeth, sure it looks good but it won't last a week. Not only will the repair fail but the surrounding teeth with get destroyed as well.
@clayton2032 жыл бұрын
@@MaddogJones that’s exactly what I see
@alexeyalyakrinskiy2 жыл бұрын
Но зачем зачищать остальные зубья ? Только размеры уменьшать. Но за то клиенту не так будет в глаза бросаться место работы.
@microdesigns20002 жыл бұрын
In America, a worker would clean all the teeth as an act of quality. Do unto others as you would have them do unto you. God knows all the teeth are clean.
@mcustom19912 жыл бұрын
действительно, добавили люфта.
@ktamen2 жыл бұрын
@@microdesigns2000 In this case, cleaning is deadly for the remaining teeth and they are brushed with an angle grinder only to look like the repaired tooth. The shape of the teeth must be extremely precise and the slightest touch with an angle grinder means scrapping the whole detail. I have not been to America, but I am sure that there, as in all normal countries, workers observe technological discipline and do only what they are instructed to do. В този случай чистенето е убийствено за осталите зъби и се надират с ъглошлайфа само за да заприличат на ремонтирания зъб. Формата на зъбите е трябва да е изключително точна и най-лекото докосване с ъглошлайф означва бракуване на целия детайл. Не съм бил в Америка, но съм сигурен, че и там както във всички нормални страни, работниците спазват технологична дисциплина и правят само това за което са инструктирани да правят.
@microdesigns20002 жыл бұрын
@@ktamen Yes I agree with you. Grinding on a good gear tooth is a very bad idea. The new gear tooth will probably make weird noises, or a clicking sound. Maybe grinding all the teeth will make all make the same weird noises. I find it hard to believe that this repair will last 100km. What do you think? Greetings from America! 🇺🇸
@catmasikmur2 жыл бұрын
Что-бы новый зуб не отличался от старых и это успокоило заказчика.
@Fer-ty3ch Жыл бұрын
There is no much to said .. only respect to this machinist .. well done man .
@luizcarlospereira75572 жыл бұрын
Espetacular, copricho com muita dedicação e poucos recursos, muita habilidade.
@altpotus69132 жыл бұрын
I'm impressed. I had a DeSoto with a spun bearing, welded to the crankshaft. Pulled off the bearing, filed journal with a hand file, smoothed with Emery cloth. Installed new bearing, was still running years later.
@jdbrepair2 жыл бұрын
I’ve heard story like this before. People get lucky now and again. Mostly because everything is so wore out and gets so little use they can claim “fixed”. If it really worked that easy, crank shops wouldn’t exist.
@MichaelSmith-nd4rr2 жыл бұрын
Hello, the three parts you speak of are made from materials that can't do what you speak of, as for the file
@getonthecrossanddontlookba50042 жыл бұрын
Repent to Jesus Christ “Make every effort to live in peace with everyone and to be holy; without holiness no one will see the Lord.” Hebrews 12:14 NIV M
@curtisbacon78562 жыл бұрын
@@jdbrepair so many people with so few brain cells and you're one of them
@curtisbacon78562 жыл бұрын
@@MichaelSmith-nd4rr oh somebody else with no brains whatsoever you would be surprised what they used to do in the old days all by hand simply because the Machinery did not exist how the hell do you think you even drive a car because somebody worked their ass off to build it by hand I've been a mechanic for almost 50 years and you my friend are an ignorant Sapp
@VochoTalacha2 жыл бұрын
USA mechanic: let me put on my spacesuit to replace a blown fuse Pakistani mechanic: ain't nobody got time fo' that
@alexblackburn6272 жыл бұрын
Pakistani mechanic: doc help, I think I have cancer. Pakistani doc: (picks up shovel)
@wannabecarguy2 жыл бұрын
@@alexblackburn627 ouch
@larslarsman2 жыл бұрын
A bunch of spacesuit mechanics commenting below. Ha. None of them looked up the electrode he was using. I did.
@MichaelSmith-nd4rr2 жыл бұрын
Your ignorance is awesome
@moneym93412 жыл бұрын
You see them walking around with a cutting grinder disk stuck to hes forehead
@earthling3692 жыл бұрын
Just purely amazing. I love seeing a master at work.
@juliocristofani66882 жыл бұрын
Admirable talento y capacidad en un desarrollo artesanal Felicitaciones !!!
@user-ev5ul8km5w2 жыл бұрын
Это ппц, господа .. мало того что марковка уже покрылась раковинами и верхний слой цементации начал разрушаться , так еще и сколотый зуб наваривать .. ни закалки , ни точной подгонки , да и металлы полюбому разные .. вообщем гарантия до ворот
@user-re7ur3di5v2 жыл бұрын
Точно я в шоке штангель раздолбаный мог линейкой померить
@sergeyivanov47912 жыл бұрын
А как вам выведение угла зуба шестерни на глаз и ушм от руки?)))
@user-re7ur3di5v2 жыл бұрын
Что вы, гипойдная передача все проглотит 😀
@user-zk8rh5vu3n2 жыл бұрын
Как хорошо жить когда в мелоообратке критерием качества детали является блеск. Паста гои сделает этих мастеров богами своей профессии.
@Alex_N_Nov2 жыл бұрын
@@user-re7ur3di5v 😂😂😂👍
@MrCarnutbill672 жыл бұрын
I watched a guy do this with a tig welder on the ring gear of a 3,000 HP Super Street car. Outside, in the rain, covered with a tarp. It was a temporary repair that got the job done and allowed the team to run the rest of the weekend. Wealth and resourcefulness aren’t mutually exclusive.
@trexmidnite2 жыл бұрын
Those benchod caught cheating bigtime by wleding up gears..
@MrCarnutbill672 жыл бұрын
@@trexmidnite Say what?
@longsleevethong14572 жыл бұрын
We use to grind ours down for weight reduction.
@jusplay73092 жыл бұрын
@@trexmidnite that the only urdu you know? Racist much?
@ruthbees7214 Жыл бұрын
All things considered not many people could have repaired that grinding it freehand. Your not afraid to have a go fairplay to you. I hope it will work ok you deserve it.Good repair you are a clever man and a very good machinist.❤Ruth
@nevinkuser9892 Жыл бұрын
That's a pretty awesome solution. As a welder myself I would love to have thought of that.
@peteraugust52952 жыл бұрын
A great way to ensure that you have another pinion to repair in two month time ;) There is tolerance classes 00 to 5, then there is nothing for about 2.3 lightyears and then there is the tolerance class "Indian with an angle grinder". That one is generally measured in dioptres since it is depending on whom is looking at the part and how good his eyes are....
@Shmayzer2 жыл бұрын
Precise instrument - eyemeter, very precise device - fingermeter, super precise device - nailmeter)))
@Adrian-Ionut2 жыл бұрын
Yes, you are probably right but at least they still repair what's broken instead of paying low quality and overpriced labour so a "professional mechanic" with no experience whatsoever can just replace everything
@bestmoment98192 жыл бұрын
kzfaq.info/get/bejne/aqmPgc1yrL7Fk58.html 🤣🤣❤❤❤
@gustavoanuch8902 жыл бұрын
Some times you dont have the replacement and you need to try, i am from Chile and im restoring an 1954 international, it had the same problem on the diff and i made the same, its working fine, i dont know how much will it last, but it works!
@rocanroller852 жыл бұрын
you are a parts changer righ?
@2010Evropa2 жыл бұрын
Не знаю не знаю будет ли держатся приваренный шлак если настоящий зуб сломался !!😮🤷♂️
@avatarevgeniy2 жыл бұрын
Вот и я думаю что это шляпная сверкающая бутафория
@user-or1ue8zt6e2 жыл бұрын
Тоже охренел сам наваривал хвоставик зуб всё выпало в первый час работы наверное у него другое электричество😂😂🤣🤣🤣🤣🤣🤣
@masterwish57882 жыл бұрын
@@user-or1ue8zt6e у него спец електроды в коробочке синей и в бумаге замотаны)
@user-xg1jg5zu6q2 жыл бұрын
Эти электроды из отломанных остатков зубьев отлиты, поэтому с поломанными всеми молекулами срастутся, как с родными.
@XsanDens2 жыл бұрын
Елсли бьі он даже держался. Важен профиль зуба. Єтот сделан 'по мотивам'.
@terry81222 жыл бұрын
Like I was always told by my father..Necessity is the mother of all invention..and that is so true..
@roundedges22 жыл бұрын
Love it. It might get someone home under dire conditions. Wish only he showed it meshing with the pinion
@leejohnson93382 жыл бұрын
You do what you gotta do with what you're given. RESPECT!
@patrickhaarhues28702 жыл бұрын
It may not be ideal or last long but given the tools, limited parts, money etc that was impressive. Hope it works.
@MrTheHillfolk2 жыл бұрын
It's worth a try instead of just sitting around doing nothing waiting for a new part. Maybe/hopefully it'll last long enough to get whatever job done ,or lucky it'll last till the new one shows up. If it gets ya out of the woods and doesn't hurt anything else ,go for it.
@noxlupi12 жыл бұрын
@@MrTheHillfolk you may end up breaking even more components. So no, it isn't always worth it. In this case though, I rhink it is alright, they do what they can, to keep the truck alive, it looks to not have long anyways.
@Vortexy20052 жыл бұрын
@Morgus Schmorgus ok
@markgigiel27222 жыл бұрын
It's a very hard high quality alloy welding rod he used. It may work just fine for quite a while depending on the abuse. Look up NHF-650B welding rod. It probably could have used some heat treating after all that welding and grinding though.
@tonyhammer35882 жыл бұрын
@@markgigiel2722 I bet you dont anything about real welding. First, it’s changing the temper of the steel. Second, this hack wasn’t cleaning the welds thoroughly and just welded right on top of a contaminated weld which will have porosity in the weld resulting in a weak point and breaking.
@williemcdowell6319 Жыл бұрын
very cool I'm impressed at the sheer determination this man has bless you sir keep up the cool work from Evansville Indiana United States of America
@swamisamarthchari93210 ай бұрын
Very nice and clear job work. Daily earning truck owner helps lots instead of buying new pinion part. Even dumpers pinion teeth repaired same way.... God bless you turner brother namaste 🙏 love from India 🇮🇳
@howder19512 жыл бұрын
I knew a fellow who did this in his garage, he would have the steel analyzed and purchase rods as close to the alloy as possible, build it up , grind and file to look good and temper or quench as required. He was good enough to get repeat customers and the small operation made for low overhead costs. This is what you do if wait times and huge costs prevent you from doing it right immediately.
@tonyhammer35882 жыл бұрын
So, do it the unsafe hack way instead of doing it right. Got it.
@randallsmerna3842 жыл бұрын
@@tonyhammer3588 Yeah, when there's no other options, yes.
@sekou37582 жыл бұрын
@@tonyhammer3588 🤡
@CoolDoodle2 жыл бұрын
These videos are from Pakistan. As we all know, transportation is major contributor to economy for any nation. But these machines mechanical parts cost is high as 1. Earning of a common truck driver is very low as compared to other foreign country. 2.Pakistan is also in there worst economy crisis. I'm not saying its machine perfectly made, but the true is that they also had to make use of either restored/machine repaired to cut down the expenses burden. However we must a good cool like for his👍 skills
@crazylarryjr2 жыл бұрын
If the guy in the vid did the proper hardening or Annealing, like you talk about, i'd feel better about the repair, but since they did not show any of that, I have to assume they didn't. They better not drop it, I bet it breaks like a champagne glass
@Painterrap2 жыл бұрын
I think the machinists in this video did all he could given his access to parts and materials. I absolutely admire his willingness to attempt such a precise repair. The quality of the part repair has some limiting factors for which the machinists cannot control, so he did the best he could given the circumstances. Do you all really think the machinists doesn’t realize that his fix is likely less than ideal?? He is doing the best he can!
@ketelin42852 жыл бұрын
@Der Traubengott Depends on how it's abused , even the original failed . If pampered it can last forever. Imagine it's for driving the truck empty and with care to a place where they can properly fix it , because I second though the opinion on fitting a SH original part instead of this . Also i suspect in these places a new imported original part can cost as much as the whole truck ...
@sufyii57922 жыл бұрын
You've a gift from almighty and no one can do what you've done in UK or Europe.
@BillyCardano2 жыл бұрын
You're a magician. Bravo, good sir and may you be or remain blessed and loved.
@olivertaylor87882 жыл бұрын
We did this at radford stone years ago..welded many old gears back up..made parts for crushers,..worked for us then.
@waynemcl2 жыл бұрын
Interesting. It worked, but for how long?
@olivertaylor87882 жыл бұрын
@@waynemcl Outlasted the buiness,and went to the scrap when plant was torn down
@danneumann32742 жыл бұрын
did you weld heat treated helical gears like this? The smaller the tooth count the more is asked of each gear load wise.
@honestspirit562 жыл бұрын
I welded a gear tooth on my old roller back in 1989. It’s still rolling steel today.
@danneumann32742 жыл бұрын
@@honestspirit56 well then, you can't argue with success
@MarekVacek2 жыл бұрын
Non-engineers in comments: How skilled this worker is. People in these parts of the world trully repair. We westerners just throw everything away. Engineers in comments: Is this a sculpture? An artistic homage to the original part? I don't understand what they can use this for.
@SilverSergeant2 жыл бұрын
LOL!!!!!! This "repair" is a bandaid at best......
@Nog3112 жыл бұрын
No we Westerners would repair it properly
@invisible.spectra58092 жыл бұрын
Literally all I was thinking the whole time was “this is temporary right?”
@VenturiLife2 жыл бұрын
@@Nog311 By buying a new one from Pakistan :)
@VenturiLife2 жыл бұрын
@@invisible.spectra5809 Right??
@BSM_TECH_TOOLS_DIY Жыл бұрын
I really like the DIVIDING HEAD... brilliant mechanical idea..... Perfect work... 👌👍
@almurali612 жыл бұрын
Brilliant, well talented. In today's world these skilled workers won't get recognition.
@user-iy9kn6sx3q2 жыл бұрын
На пару тысячь километров может и хватит но в принципе гарантия до дверей сервиса. А потом когда эта железка убьёт ответную шестирню мастер снова проявит чудеса изобретательности , и так по кругу. Так и живут .
@user-rs6zh1hx9t2 жыл бұрын
Интересно а как у них ядерное оружие делают, так же?
@Avtandil872 жыл бұрын
В следующей серии он планетарку с сателлитами вообще ножовкой на глаз впилит !!!!
@MrMad-lp7in2 жыл бұрын
После сварки коленвала, легко.
@user-pk1hf6hy9v2 жыл бұрын
Зачем-же ножовкой, электродом вырежет зубья.
@Avtandil872 жыл бұрын
@@user-pk1hf6hy9v если электродом - расплавленный метал может прожечь казённые сандали....😷😷😷
@pkfan5112 Жыл бұрын
Great work
@thomjeldiary92352 жыл бұрын
Impossibility doesn't exist in this world. It only need skills. Well done Bro. 👍
@Bahtiyev.Alexandr2 жыл бұрын
Это не ремонт. Этот вал сожрёт исправную шестерню.
@Peter-od7op2 жыл бұрын
I am amazed they repaired it that well. I almost fell over when they showed up calipers
@SpencerIsAFunnyOnion Жыл бұрын
I would only say one thing, which is I would have ground it back slightly with a Dremel or something to get to uncontaminated metal before starting welding. Yeah sure, it might not be as good as a new one but I bet even this repair lasts a fair while, seen plenty of stuff last longer than expected, good job.
@technicaljugaribabu3096 Жыл бұрын
Mashallah very nice work
@user-tb6ut1nv9f2 жыл бұрын
Понятно, что подобные реставрации они делают не от хорошей жизни! Вся техника очень старая, судя по типам подвески тормозов, двигателей, 50х годов производства, автомобили в Пакистане сравним с божество, они переходят по наследству как дома, посмотрите как они их украшают и раскрашивают... У страны не простые отношения со всем миром, без конечные санкции и тд, все новые детали они производят внутри страны, и стоит только позавидовать их мастерству и оптимизм!
@aleckaleck24922 жыл бұрын
Пакистан не под санкциями. Просто денех у них мало.
@Pavel_Tomson2 жыл бұрын
Они любую железку могут сваркой отремонтировать и сделать заново эвольвенту зуба шестерни обычным шлифовальным диском от УШМ без соблюдения ТБ. Нано Технологии ипать.
@dennilabazanov57732 жыл бұрын
Сделать сделают на пару километров
@user-zt5gz5hw2y2 жыл бұрын
👍
@sergeybelikov41392 жыл бұрын
Ну..... хоть не из камня😂😂😂
@ilyass27772 жыл бұрын
Пройдёт ещё 200 лет, и они так же возле дороги, на этих же станках, в пыли, будут ремонтировать космические пепелацы..
@user-zt5gz5hw2y2 жыл бұрын
@@ilyass2777 100 пудов 👍
@sidhumoosewala22322 жыл бұрын
Amazing work
@user-nt6up9vu9d2 жыл бұрын
Теперь понятно кто делает запчасти на наш автопром!) А так норм, если пенопласт возить по территории завода!)))
@user-oi9wl4rp2z2 жыл бұрын
🤣🤣🤣🤣про пенопласт прям до слез, главна в повороте не дрифтануть!!!😂😂😂😂
@user-ft4cn5tw2y2 жыл бұрын
Владимир Тышкевич Дрифтить пох, а вот с блокировкой уже опасно.
@user-oi9wl4rp2z2 жыл бұрын
@@user-ft4cn5tw2y прям в точку!!!😂😂😂😂😂😂
@justinyoungstown2 жыл бұрын
Impressive skills. As a fellow mechanic i would do something like this in a pinch. Like watching you guys videos.
@jinderpoohla2 жыл бұрын
Awesome work
@user-gl1jq6xe7x2 жыл бұрын
Когда приехал на ремонт к официальному дилеру.:))) А вообще, четко он так ударенным пальцем эвольвенту проконтролировал после штангенциркуля. Мало того, что к каленому валу зуб приварил, так после всего, болгаркой всю посадку просадил. Вишенкой на торте - наждачкой на пальце вал теранул. Теперь точно еще миллион проездит. Блестит - значит хорошо! В следующей серии что? Восстановление шарикоподшипника?
@whathasxgottodowithit3919.2 жыл бұрын
Sometimes you just have to get the job done using whatever materials, and facilities are available, and if parts are not available, then you have nothing to lose. Good job that Man.
@timjohnson11992 жыл бұрын
Might as well try.
@dcw562 жыл бұрын
@@timjohnson1199 Yep, might as well. He's in a place where this part is probably just plain not available. I do wonder about his choice of a hard-facing rod to replace material. The welder in me wants to know about that. The 30+ years as a machinist, (not a CNC button pusher!) I would like to see the mating surfaces after six months use. Maybe I'd be surprised. The guy has a pretty good eye for finish. Respect from a USA metalworker.
@divineantiwokegangster2 жыл бұрын
@@dcw56 nope its simply very expensive for them and he does this job because also a bad part that is not made from the factory there is worth reusing, because the repair there is not very expensive
@dcw562 жыл бұрын
@@divineantiwokegangster They can get the parts, but the new parts are too expensive then? I can understand that, but how many times will that part need to be repaired because of imprecise mating surfaces before a new part would be more economical in the long run. That repaired gear will also cause the mating gear to wear out. I am NOT criticizing the man who did the work. He's a good workman and has little in the way of tooling for a better fix. He did a good job for only having a welder and a grinder!
@flhusa12 жыл бұрын
If you have more time than money you have nothing to lose if it didn't work before you started.
@tigre36572 жыл бұрын
We do that. In an emergency with E7018 as base and a hardneds electrode for finish, the results were excellent, it works for more than six months.
@pauladams8332 жыл бұрын
Thank you, that was going to be my question.
@trexmidnite2 жыл бұрын
Benchod caught in the act.. video proof of this foolish repair..
@peterando5582 жыл бұрын
E7018 is not the right electrode for doing repair in gears or pinions..they have specific rod for that kind of steel
@Jy-xq2ew2 жыл бұрын
great work/ finish.. but like all the other pros on here say. its not going to last long under heavy use.. and other tools are needed to make it presice fit/function.. but things like this made from a solid piece and heat treated as a whole.. ( im sure there are more correct terms to descibe what im saying).. none the less.. a great finish by free hand
@electech_54952 жыл бұрын
These guys over there are on a whole nother level, A good job indeed
@MikesFitnessGoals Жыл бұрын
A whole what?
@ukhozi16412 жыл бұрын
Great 'old school' skills, what I was taught back on the 60s before the 'fitters' came with their ' thow it away and f it new' policy. We were taught on the sinking submarine basis, if you were in a sinking sib' you would soon find a way to fix 'anything'.
@MichaelSmith-nd4rr2 жыл бұрын
Your so full of shirt, back to your keyboard biggot
@user-nq4gl5rg5x2 жыл бұрын
А я дурак новую г.п. пошел купил. Вот дубина.
@user-zc4jt7ch1c2 жыл бұрын
А всего-то и надо было 2 электрода да диск для болгарки, эх ты)))!
@user-bi3ou7ve3u2 жыл бұрын
@@user-zc4jt7ch1c внатуре)
@user-dv1rg7oq5r2 жыл бұрын
@@user-zc4jt7ch1c Диск от болгарки ? Это типа си - ди диск с болгарскими песнями ?
@user-zc4jt7ch1c2 жыл бұрын
@@user-dv1rg7oq5r Слушай Киркорова, цельный диск)
@user-dv1rg7oq5r2 жыл бұрын
@@user-zc4jt7ch1c Я всегда подозревал что он болгарка . Какой то жеманный слишком .
@billsmith49032 жыл бұрын
Good job. You are very talented. Thank you for sharing.
@arturodelagarza9028 Жыл бұрын
VERY FKIN OUTSTANDING. HEY I'M IMPRESSED. GREAT JOB BRUH.
@stevehodgkins88012 жыл бұрын
Yes, you can make it look like new - but you cannot make is good as new. Huge difference. Considering the load that the gear handles, the welded metal is not as strong as the parent metal and will fail again. Much sooner than the original part failed. This gear went through a hardening process. What you did is just create a weak and brittle point in the gear. You have a solid grasp of the mechanics, but miss when it comes to the science of it all. Starting and stopping so much without clearing the slag will allow for inclusions. A wire wheel on a grinder would be of significant benefit for you while doing these welds. It would help with the inclusions. And watch out for porosity..... However, still. Sometimes you just have to go forward. This would fail everything in the US, but where you are, it works - for however long.
@markomiettinen41062 жыл бұрын
And all welding was done with hardsurface electrode. So now that wormgear will eat opposite part away. But still have to take my hat of for work what this guy did.
@tylerhensley23122 жыл бұрын
100% agree. There is definitely way more going on with that type of gear than just putting a "tooth" back onto it. That thing will tear everything up then fail itself.
@santobrocato80122 жыл бұрын
Wrong metals will cause the parts to break again. Just explode.
@ex-soldier43412 жыл бұрын
@@user-en1bf2su2p the hell did you write huh?
@mjd98132 жыл бұрын
@@user-en1bf2su2p lmao 🤣🤣🤣🤣
@NiksonHD2 жыл бұрын
Вначале подгонял, подгонял свой говно зуб к оригинальным, а потом взял и все остальные зубья болгарской обхерачил. :D
@user-mb4ke4mj4f2 жыл бұрын
Чтоб все блестело.
@user-ou9zg5pf3u2 жыл бұрын
@@user-mb4ke4mj4f 😄
@user-oi9wl4rp2z2 жыл бұрын
Завидуй молча, а ты так не умееш, болгарка и сварка это у них в крови, потому что они профи, а станки это для лохов!!!🤣🤣🤣🤣🤣🤣🤣🤣🤣
@TheSovietEngineer2 жыл бұрын
Поржал от души, жалко что кто то,кто далек от машиностроения, действительно ведь поверят что так можно отремонтировать шестерню. На самом деле стали из которых делаются шестерни НЕ ВАРЯТСЯ, ибо высокоуглеродистые.Отломится по месту стыка, плюс еще и соседние зубья из за нагрева "отпустились". В общем за поделку 5, а за то что людей в блудни вводят дизлайк.
@bradi50502 жыл бұрын
I'm not going to lie that's great work that should work just fine kick ass job guys!
@Slant24rusSlant24rus2 жыл бұрын
"Еще походит" =) . Интересно, в порядке эксперимента, сколько бы проехало под нагрузкой.
@user-wp1rk5cr3q2 жыл бұрын
До ворот сервиса🙂
@EL_Gato5252 жыл бұрын
Минут 15
@cioxide2 жыл бұрын
Да они спецом это видео снимают, потом выкинут и поставят новую деталь, столько млн просмотров, на одних просмотрах денег сшибают столько самосвал их не стоит, а вы повелись ....
@jackopschmitt52622 жыл бұрын
I'm always amazed how machines can be repaired with the simplest means in this world. The only problem I see here is that the gears are case-hardened! you have restored the tooth's physical form, but now the material is very soft and will not last as long as the original. The work is not bad and represents a temporary solution, so that you can continue working with the machine. Greetings from Germany
@mrmikemanify2 жыл бұрын
I wonder how this would work with hardfacing rod.
@michaelcorbidge79142 жыл бұрын
@@mrmikemanify the hardface welded portion will be hard but perhaps the weld heat will reduce hardness of adjoining un welded portion unless his welding technique as it appeared to be in small bursts didn't heat up the adjoining portions too much .
@fizzpopbangcrack Жыл бұрын
They don't have the option to just buy a new one. That would come from somewhere like Germany for example. Do you think they can afford that? Its just not an option. This is probably the only real logical option. Its still steel, hardened or not. It will hold up for some time. Some gears are only induction hardened on the teeth, which could also be potentially incorporated into the repair process in future. The tooth looks like it broke because it was brittle to begin with, which isn't going to helped by hardening? Perhaps it will last longer this time? I doubt the machine has enough power to shear apart unhardened steel. Steel is incredibly strong. Perhaps the small weld blobs cool in the air and adjacent steel fast enough to slightly harden the steel? @Michael: I doubt enough heat will make it into the other cogs before its dissipated by the center shaft... I doubt this is the first one he's done. Probably means they work well enough to bother. Gears are even repaired by welding in the west. uwp.ca/en/gears/ All the best to all Volk; from New Zealand :)
@jackopschmitt5262 Жыл бұрын
I work at ZF Friedrichshafen and I have to tell you that the teeth for gears or differentials are not inductive but nitrated or case-hardened! This means that the surface of the material is very hard and wear-resistant and the "core" of the material is still "soft" so that the teeth do not break directly when the load changes. And it's like cams and crankshafts, the surface has to be hard and the core soft. Of course, when the parts are well welded, the teeth don't just break, the surface isn‘t hard. It is clear to me that this is how repairs are made in many parts of the world and the workshops help each other as they can despite everything good work
@Bernielcc2 жыл бұрын
As a retired machinist 15 years in the level of respect 🙌 these men 👏. If only the customers in America knew what is it to make precision decisions not written in textbooks shows how bad its in america.
@Angel_the_Bunny Жыл бұрын
15 Years is hobby level in machining.
@Bugsy0333 Жыл бұрын
@@Angel_the_BunnyI was a machinist for 33 years and no i could not do this,So your full of shit!!!
@FordRangerClassics Жыл бұрын
It's bad in America because collectively we can replace broken things?
@Bugsy0333 Жыл бұрын
@@FordRangerClassics That's all we do. Nobody fixes anything anymore . Pull it out put in a new one.
@FordRangerClassics Жыл бұрын
@@Bugsy0333 there's a line between throwing out a lamp because it needs a bulb, and trying to fix it after it has been run over by a moving truck. It's okay for value to exceed worth, and okay to find value in something considered worthless. But truthfully, many products in America are designed to be unrepairable or difficult, so things will get thrown away. Don't be mad a people for what's being sold. Or be mad at people who just want to trash the part because $2,000 part + $8,000 labor = 30% of one load of cargo that could cycle 3 times a day, either.
@user-ds6qf2mv1q2 жыл бұрын
интересно как он настроил гитару дифференциала и коробку подач на болгарке, чтоб профиль зуба сохранить... но когда доводил тонким кругом видно, что "везде берет", значит зробив гарно. Шэфу скажут, что только новую морковку покупать, а сами за трояк сделали
@user-ek1bp7qg1d2 жыл бұрын
этот зуб оторвет нахер почти сразу . разница материалов
@MrShlef2 жыл бұрын
Я думаю так же и у нас на заводах делают, на трубу зуб наварят, болгаркой зуб сделают и вперёд.
@MrShlef2 жыл бұрын
@@user-ek1bp7qg1d кто то же писал, что главное чтоб из цеха машина выехала, или делают на продажу.
@fanatykCZ5162 жыл бұрын
Роблять гарно =)
@user-ip4fo9ub1b2 жыл бұрын
После несколько просмотренных видео меня уже ничего не удивляет. Начинаю догадываться почему не оригинальные запчасти не качественные🤔😁