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Lathe Tool Tip Comp 1

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Edge Precision

Edge Precision

Күн бұрын

A very quick video on lathe tool tip radius comp. This subject could be developed into a series with a little higher quality video's. if there is interest. Let me know.

Пікірлер: 84
@95dodgev10
@95dodgev10 Жыл бұрын
You're a wealth of knowledge and I'd watch pretty much anything you post. Hell I'd probably watch you boil water cause I'll probably learn something new. Slight joking aside you have already taught me alot of concepts and lessons and have legitimately helped me advance my skill and abilities. So feel free to knowledge dump anything you have to offer cause it's bound to be helpful to atleast one person out there and that makes it worth it to that person.
@teslacoolguy
@teslacoolguy Жыл бұрын
Please more, mill guy here but this is fascinating.
@BruceBoschek
@BruceBoschek Жыл бұрын
A series of videos on this topic would certainly be of enormous value as reference material. Thanks very much.
@adamwisialowski2003
@adamwisialowski2003 Жыл бұрын
I learn something from all your videos!
@missingnoglitch520
@missingnoglitch520 Жыл бұрын
I needed this video and more like it. You explain the process very well. Thank you, you helped a young machinist today.
@Orakwan
@Orakwan Жыл бұрын
I work on a Doosan lathe that has milling combined in, though the milling part is not as advanced as the Mazak you have. Programming mostly with Manual Guide i and custom macro, no cam. Just wanted to say that I watch all your videos because you always do something special even on jobs that look simple at first and I always learn some precious knowledge that I can never find anywhere. It helps me think outside of the box and find better solutions at work. This channel is pure gold for people that love learning and modern machining
@Gewehr7
@Gewehr7 Жыл бұрын
Excellent video. Please continue this series.
@Ideasite
@Ideasite Жыл бұрын
Thank you for your generosity. Your willingness to share this information reveals your love of humanity. As a fellow human, I am grateful. I have extraordinary respect for how your mind works. Please keep it up!
@accessfashion
@accessfashion Жыл бұрын
❤❤❤ that’s my Daddy and thank you for the nice words.
@somebodyelse6673
@somebodyelse6673 Жыл бұрын
Bring it on, Peter. There are fewer people who understand this, than people who THINK they understand it... I'd like to see your explanation of how it affects a long taper, and threading
@Cmtb125
@Cmtb125 Жыл бұрын
YES! PLEASE MAKE MORE OF THESE VIDEOS! Let’s do a whole lesson series on lathe toolpaths and tooling!!!! Chaining methods, and work holding! I run a haas st30!
@jimsvideos7201
@jimsvideos7201 Жыл бұрын
At my level I'm only learning the concepts rather than the details, but I'm also learning how much I don't know about t the subject. Thank you for both of those things.
@johannglaser
@johannglaser Жыл бұрын
Speaking for me, I am very interested in all these CNC "specialities" and "secrets". Please make more such explanational videos.
@hinz1
@hinz1 Жыл бұрын
Fanuc 6T manual has several pages about that. Kinda crazy they programmed that into Fanuc 3T/6T back in 1980.
@steinarne79
@steinarne79 Жыл бұрын
Yes, yes aaaaand YES! Please, we need well informed and experienced people to talk more theory and shop!
@waynepegram3262
@waynepegram3262 Жыл бұрын
Always want more Edge Precision videos. Thanks for the video!
@wb8ujb
@wb8ujb Жыл бұрын
You bet I'd be greatful of your series on tool tips. Thanks for sharing your knowledge
@JasonCncMachinist246
@JasonCncMachinist246 Жыл бұрын
Hey Peter, that video was really helpful. Keep up the great work. 👍
@spencersedgwick8994
@spencersedgwick8994 Жыл бұрын
Great. now I know why my angles and radius go squiff sometimes and how important it is to get the right info in the cam software. some of the rads on our groove tools are fudged as I couldn't find the right info at the time,time to get all the right info. and find I get alot of nose radius errors using g41-42 cutter comp and usually go direct with no cutter comp (in computer on fusion 360. also it puts the compensation on and of in the wrong place alot). But I use with the milling side of things on a doosan lynx 220. Thanks for all your knowledge and willingness to share it👏👏👍
@joedunne1134
@joedunne1134 Жыл бұрын
Thanks for the video Peter, in the really early days ,i had to manually use trig to find the compensation ammounts in X & Z to get the 60 & 45 degree angles spot on,on parts we used to produce. The control works it all out for you now . A video about when to actually apply the tool nose radius & when to turn the compensation off again would be helpful. Thanks for taking the time & effort to spread your knowledge.
@silden11
@silden11 Жыл бұрын
This great information, I just ran in to the issue with the grooving/cutoff tool not breaking the edge. Now I now why. I need to set 2 offsets. Please do more videos to explain the tool comp on the lathe. I’m working with mills for a number of years and started with lathe a year ago.
@immolationangel4124
@immolationangel4124 Жыл бұрын
Something to add on to help someone (hopefully). If you're cutting a corner break on an OD, you can use the following: X1 - 2L - 2D - 2C = X2 (for an OD) (you have to go below your diameter to get a start point) X1 + 2L + 2D + 2C = X2 (for an ID) (you have to go above your diameter to get a start point) X1 = your finish diameter L = Length of bevel or corner break D = Distance in front of Z zero where you begin your feed C = Radius Compensation X2 = Start point for the tool {[(X1 - X2)/2]/tan(θ)} - {D} = Z Z = end point of bevel Above equation simplified: X1 - X2 then divide by 2 then divide by tangent of angle, (theta = θ) then subtract distance (D) in front of Z0 this gives you your end point of the corner break/bevel, Z Example: 5 inch OD with a .03x45deg corner break starting .020 in front of Z0 The radius comp for a 45 degree with a .032 (2 series radius i.e. DNMG 432) is .0183. You should be able to find a radius comp sheet somewhere online for your tooling. G00 X5.050 Z.050 (a .050 clear point for the fictitious part) X4.8634 (This is X2 from above) G01 Z.02 F.010 (feeding in in front of Z0 from clear point) X5.0 Z-.0483 (cutting the .03x45) Z-1.0 (turning back 1" at 5" diameter) G01 X5.050 G00 Z.05 The math: 5 - 2(.03) - 2(.02) - 2(.0183) = 4.8634 5 - 4.8634 = .1366 (finish minus start point, "X1 - X2") .1366/2 = .0683 .0683/tan(45) = .0683 (for a 45 degree, it will always be the same as the input number, for example, this would change to .1183 using tan(30)) .0683 - .02 = .0483 (distance to go back, "Z" from above) I would have gone into more detail than this, and covered more scenarios, but this took WAY too long to type lol. My boss writes the programs in CAM, and we as the machinists often have to fix formatting errors per machine, typos, bugs, and simple mistakes in the unproven programs.
@loadsmart158grainhp
@loadsmart158grainhp Жыл бұрын
Keep them coming! We should always be learning new things.
@embracehorizons
@embracehorizons Жыл бұрын
Good stuff. I'd watch more of this.
@EarlTheFool
@EarlTheFool Жыл бұрын
This information is so valuable makes it much easier to understand what your code is actually doing, please do more!
@coreyb4073
@coreyb4073 Жыл бұрын
ive been programming for 20 years now,always been spoiled and had mastercam or esprit. its been on my list of things to do in case i move somewhere without that luxury
@MCEngineeringInc
@MCEngineeringInc Жыл бұрын
We used to calculate it manually on the side of the machine with Chinese marker. .009153 is the number to remember for a 45deg angle. 👍🏻
@travl3217
@travl3217 Жыл бұрын
This is something that I personally totally understand because of the way I write my programs but please keep posting videos like this because it is super educational and good to watch and learn so yea keep them coming
@I.Odnamra
@I.Odnamra Жыл бұрын
The groove segment of this video made so much sense. Im going to try it on Monday. Tired of breaking sharp corners with sand paper. And inspection doesnt care too much about tiny steps on the bottom corners in the grooves. But I do. Awesome video.
@EdgePrecision
@EdgePrecision Жыл бұрын
Make sure you use tip comp on the finish passes and it is the proper direction. G41 for the front of the tool and G42 for the back. Also notice I shortened the contours by the width of the tool. Otherwise you will hit the other side of the groove. And also you are running two offsets for the finish cuts. One on the front of the tool and one on the back. With these offsets you can also control the groove width if you leave enough stock on your roughing pass.
@I.Odnamra
@I.Odnamra Жыл бұрын
@@EdgePrecision yes, sir. We have plenty of scrap parts that I plan to use for practice. I will have to input the radius of the insert in cutter comp on the offset page, correct? We never use it but Im just trying to visualize what Im going to do.
@EdgePrecision
@EdgePrecision Жыл бұрын
Yes on your tools offsets there should be a entry for the tip radius. Also if your groove is an OD groove the direction of the comp should be a 3 for the front offset of the tool and a 4 for the back offset. As I described in the video.
@I.Odnamra
@I.Odnamra Жыл бұрын
@@EdgePrecision cool. Im rewatching your second video on tip comp. Like cramming before am exam. Ill watch them both again tomorrow for good measure. Thanks for the quick responses and instruction.
@andrewgill4390
@andrewgill4390 Жыл бұрын
Excellent video, like to see more on lathe turning, you have been quiet with the videos good see you back!
@yamahaeleven
@yamahaeleven Жыл бұрын
I’ll watch them!
@brianbures4478
@brianbures4478 Жыл бұрын
Great info Peter!!!
@Gkuljian
@Gkuljian Жыл бұрын
This new stuff for me. I'm interested in hearing about it. And to think I've been machining manual machines for 40 years. I may do cnc yet.
@NikColyerMachineWorks
@NikColyerMachineWorks Жыл бұрын
Hey, I don't really care what you show in your video. I like what you do and how you do it so keep em coming
@Tezza120
@Tezza120 Жыл бұрын
That was very interestimg. keep it up. I'll watch your series
@calholli
@calholli Жыл бұрын
Definitely go more in depth about it. I always learn better when it comes from the white board of knowledge like this... or in this case, the 'yellow paper of knowledge". :)
@billwassard2505
@billwassard2505 Жыл бұрын
Love the way you explain this, good job!
@demandred1957
@demandred1957 Жыл бұрын
yeah, i need all the cad cam and lathe tricks you got
@equilibriumxi
@equilibriumxi Жыл бұрын
Thanks Peter, I had not thought about needing a separate offset for the back side of the grooving tool (just added the tool dimensions in the cam software and run off the one offset) but I guess if you need a different offset to remove a burr on one side but not the other side it gives you that flexibility to dial in each side. If there is anything along similar liness around programming left hand threads vs right hand threads that would be interesting
@Vitae_Essence
@Vitae_Essence Жыл бұрын
Please go over cutter comp directions =). This is very good information so thank you!
@SirFlibbertyJibbit
@SirFlibbertyJibbit Жыл бұрын
you can actually also this without using cutter comp. If you do the same thing by wanting to add an external conrad or chamfer just to break the edge by 0.1mm (4thou), if you leave it as that usually your not going to see anything happen to the coroners. You have to put in like 0.75mm (30thou), depending on the insert, just for a little corner break. essentially its cutting air where the nose radius of the tool is large, only where that imaginary tip would be if it had a 0 radius tip. Also could be worth mentioning that i think it can mess up taper sizes
@TrPrecisionMachining
@TrPrecisionMachining Жыл бұрын
good video peter
@Curtislow2
@Curtislow2 Жыл бұрын
Kinda like a "ZEN" Bob Ross of Mathematics. As a retired Electrician and Not being a machinist this video very interesting. More would be helpful to the machinist group.
@Malphazar
@Malphazar Жыл бұрын
Yes! I am trying to figure this out right now
@ccsargent
@ccsargent Жыл бұрын
More would be great. Thank you.
@YYanchev
@YYanchev Жыл бұрын
Thanks!
@bcbloc02
@bcbloc02 Жыл бұрын
This is a great video. I have been looking at a Cnc lathe. It doesn’t have live tooling though So I can’t decide if it would be worth investing in or if I should just hold out and try to wait for the machine with the specs I want to come along.
@user-iv1oj5ln2o
@user-iv1oj5ln2o Жыл бұрын
When I’m writing my program by hand in g codes I always have troubles with chamfers when i compensating the radiuses, and I don’t know what I’m doing wrong, hope ur series will help me out with my issue
@johansrensen3291
@johansrensen3291 Жыл бұрын
Very good video. I was wondering after watching probably all of youre videos, do you ever use the mazatrol programming? I setup and program an Integrex I-400, and before that an Integrex E-410. I’ve never had the need for CAM programming because i find that the mazatrol can do most of the things i need, sometimes you have to trick the control but it works out. Keep up the great videos, have learned a lot from them!
@EdgePrecision
@EdgePrecision Жыл бұрын
No I don't use the Mazatrol on this machine for anything except maybe boring chuck jaws. I prefer my cam software Esprit TNG. Their post works perfectly for this machine and the simulation is much better. At least then my old 640m Pro control can do. For simple stuff the Mazatrol can't be beat. But the things I do really require the cam software.
@demandred1957
@demandred1957 Жыл бұрын
cool beans dude
@Dzigaz
@Dzigaz Жыл бұрын
External radis is going to be bigger, and internal radis will be smaller, if you change radius in plus, in offset page, and and vice versa, if you make radius smaler in offset page
@EdgePrecision
@EdgePrecision Жыл бұрын
Yes. As I said in the video.
@phillipbybee7157
@phillipbybee7157 Жыл бұрын
G41 and g42 direction is same on lathe and mill g42 ccw direction g41 cw direction my okuma can use tool com for roughing the haas only uses it on the finish roughing pass but the okuma uses it each roughing pass
@markedevold1261
@markedevold1261 Жыл бұрын
👍
@benhodge6633
@benhodge6633 11 ай бұрын
More info would be great
@rgetso
@rgetso Жыл бұрын
I'm mostly self taught and I could probably benefit by using cutter compensation to dial in dimensions without having to go back and forth between CAM and the controller.
@akfarmboy49
@akfarmboy49 Жыл бұрын
This is good information
@MF175mp
@MF175mp Жыл бұрын
Just starting out with using radius comp here. I program my lathe by hand writing the gcode. Not sure if I'll continue to do so, probably will use fusion 360 for more shapey parts at least.
@MF175mp
@MF175mp Жыл бұрын
There's been some confusion about the direction for me since the X-axis is mirrored but I just fucked around and found out.
@EdgePrecision
@EdgePrecision Жыл бұрын
If you are programming manually, you need to be sure your machine is in the proper plane of circular compensation. These would be (G17 X,Y) (G18 X,Z) and (G19 Y,Z) . Now if your machine only does Turning (A Lathe) it may default to the G18 X,Z plane witch all turning is done in. To Be sure you should always include a G18 code in the beginning of the program. Otherwise you cant do arcs in the X,Z plane. On a 3 or more axis milling machine you can do arcs in any of the three planes but you have to specify witch one before. A mills default plane is usually G17 the X,Y plane.
@MF175mp
@MF175mp Жыл бұрын
@@EdgePrecision the lathe is a basic 2 axis with a turret. It doesn't need G18 and actually errors out given that. I had to modify the Fusion post to get rid of that
@MF175mp
@MF175mp Жыл бұрын
I just did my first program for the lathe with fusion a few days back, dozens of them by hand
@465maltbie
@465maltbie Жыл бұрын
Yes that would be interesting. Does it work differently on the turn mill center than on a normal lathe?
@EdgePrecision
@EdgePrecision Жыл бұрын
Both are the same.
@curtisvonepp4335
@curtisvonepp4335 Жыл бұрын
Pete continue with explaining causes for variations in radius angles with a video .
@spikeypineapple552
@spikeypineapple552 Жыл бұрын
THANKYOU
@josephwaldner7752
@josephwaldner7752 Жыл бұрын
beautuful Peter/ if you can lets have it .
@azul3404
@azul3404 7 ай бұрын
Excellent video as always❤❤❤
@ianagos4276
@ianagos4276 Жыл бұрын
I have the exact problem you are talking about on the groove pretty often. Typically I just end up getting a little tighter on the diameters if I can. I also typically just do a chamfer vs a corner round. Now on to my request. I have a matrix controller integrex and esprit. Esprit post processor is garbage so I haven’t done much turning through esprit but typically when there is milling I’ll program it in esprit. And then make those sub programs in a mazatrol program. I’d like to get away from having to do that and curious if you use g54 or g53.5 in your eia programs? Also how do you set that all up? I’m the integrexes I have always used centerline as my x and y zero but I’ve seen what you do and I wanted to just bolt a centering vise or a 2 jaw chuck and do some milling on the machine. Also new machine has a renishaw probe do you have any help on figuring out how to get that working?
@jonwatte4293
@jonwatte4293 Жыл бұрын
Do you rely on the manufacturer spec for tip radius, or do you measure it yourself on something like a comparator? Are there brands that are more true to spec than others?
@EdgePrecision
@EdgePrecision Жыл бұрын
I have never really gone thru inserts and checked their radius. I just go with what is specified. But in actual cutting conditions things are never perfect. So if there are critical dimensions or as I said in this video, corners to break/radius you will often have to make changes. Machines now days are very accurate but everything moves and changes as it is being cut and the tool wears so it will be necessary to adjust things.
@billcorrigan8456
@billcorrigan8456 Жыл бұрын
Peter, I have to program manually can you talk about that Alittle
@peterCheater
@peterCheater Жыл бұрын
I also have problems where the sub spindle has Z in positive direction and the canned doesnt work.
@willch1987
@willch1987 Жыл бұрын
Were you able to get your chip conveyor fixed?
@EdgePrecision
@EdgePrecision Жыл бұрын
No I haven’t got around to it yet. Most all the work I do doesn’t make a lot of shavings so it hasn’t been a big problem. But it does need to get done.
@daibauga
@daibauga Жыл бұрын
Its like to roll the circle over part contur? and circle center path will be the traectory of machine moves according to circle R?
@EdgePrecision
@EdgePrecision Жыл бұрын
That would be true for milling. But for a turning tool you can see from this video the offset is not normally in the center of the radius (although it could be set that way). So the tool doesn’t follow a path like that. That is why there are different quadrants for the compensation. I didn’t really explain that in detail in this video. I will do that in a future up coming video. Thanks!
@StanErvin-yo9vl
@StanErvin-yo9vl Жыл бұрын
​@@EdgePrecisionwhat became of the anvils project brother?
@liamrobertson7265
@liamrobertson7265 Жыл бұрын
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