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BGA Rework Reflowing Reballing for Absolute Beginners - Tutorial Guide Part 2

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Learn Electronics Repair

Learn Electronics Repair

Күн бұрын

Пікірлер: 82
@baykarracko1505
@baykarracko1505 Жыл бұрын
Thanks Richard, great videos in this channel , I’ve learned a lot from you and Sorin, both of you are exceptional guys with the best channels on KZfaq
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Thank you so much for your support
@baykarracko1505
@baykarracko1505 Жыл бұрын
@@LearnElectronicsRepair it’s my pleasure
@GregM
@GregM Жыл бұрын
Appreciate all the time and effort you put into your videos.
@colekeircom
@colekeircom Жыл бұрын
As a teen back in the 70s building kits it was emphasized not to keep the soldering iron too long at the component in case the heat damaged it, especially ICs. Watching yours and other peoples work shows how unnecessary that caution was. I'm still amazed at how you can solder and use heat guns and rework connections and everything is always fine. I really love watching your videos. You have developed great skills and knowledge. There really is no substitute for experience and watching you work your way through all sorts of faults is great viewing and education. Best regards ,Kieron.
@fsfs555
@fsfs555 Жыл бұрын
You can cook a good number of devices, especially sensitive things like silicon-based devices, so it's best to not overheat things if it can be avoided. Some devices, such as thermal fuses, will absolutely blow if you get them too hot when soldering. Ideally you'd clip a heatsink to the lead to direct excess heat away from the device.
@colekeircom
@colekeircom Жыл бұрын
@@fsfs555 .Thanks for the info. Regards Kieron.
@Tim_Small
@Tim_Small 10 ай бұрын
Components and PCB materials have developed since the 70s. 70s components were designed to be hand soldered. Temperatures controlled irons were rare. Nowadays reflow ovens are a part of every production line, so the parts and ICs have to be able to work reliably with them.
@colekeircom
@colekeircom 10 ай бұрын
@@Tim_Small Thanks Tim. Yes indeed, temperature controlled irons were rare. I never had one. The production techniques have advanced incredibly over the past decades. All the best, Kieron.
@Hellhound604
@Hellhound604 9 ай бұрын
Yep… I remember very well the 15-second rule. I still struggle to overcome that brain-block when I work with hot-air. But al least in that era we could also see the components…😂. Electronics went the wrong way, the older we get and the weaker our eyes get and less steady hands, the smaller components get
@dougiee6589
@dougiee6589 Жыл бұрын
My new balling station just arrived today and this video will be handy
@MrBrainFear
@MrBrainFear Жыл бұрын
Always love seeing that you posted a new video. Going to enjoy this. Thanks
@christianmusso629
@christianmusso629 Жыл бұрын
Great video for those of us who are starting out, thank you very much! What about part 3?
@fsfs555
@fsfs555 Жыл бұрын
One of the things that's overlooked concerning BGA is that often, you'll want to bake the boards (and possible replacement chips, especially those with plastic packages) at around 100C for several hours (24h is recommended) in a special oven. This is to drive out moisture, which is what causes boards and chips to "popcorn": any latent moisture absorbed into devices tries to escape quickly as they're heated, and so as they get into reflow temperatures (>250C) bubbles suddenly "pop" up.
@sprinter768
@sprinter768 Жыл бұрын
Funny that you mentioned Mr. Sorin inspired you to start this channel. I think you do a better job of teaching this stuff and I watch his channel too, sometimes.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Yeah there were three YT channels that inspired my to start LER, In time order they are Louis Rossman, Sorin (Electronics Repair School), and Eli Tech (no longer active). Of those three, Sorin is the one who most influenced the style of my videos 🙂
@leosedf
@leosedf Жыл бұрын
With 21 years experience on microBGA and bga reworking i can tell you a few things. Use an air preheater like the 853 and throw away the amtech flux, try the Warton metals Future HF rework jelly from UK and also get an aoyue 852 based hot air station (or the newer models) which has a diaphragm pump instead of that little fan pistol you have. They are much more effective. The soder wick you are using is the best in the category i don't use anything else.
@WestcomWestcom
@WestcomWestcom Жыл бұрын
It looks like you are the right person to ask, so I try - do you have any idea, what is causing the following problem in my case? I have an eMMC chip with 0.3mm balls, but during reballing, not all of them get "sucked" to the pads and stay floating and not connected, despite clean pads and enough flux (I have to admit using the same "amtech", which otherwise works fine, and have the diaphragm rework station)...but when I use soldering iron tip, all the pads get tinned easily...These dimensions are driving me crazy, natural laws don't apply anymore 😕Thanks a lot for possible answer!
@leosedf
@leosedf Жыл бұрын
@@WestcomWestcom There are so many variables. The sucked part you mean the autoplace that happens when you solder. A few things, leaded solder DOES autoplace but lead free solser does not autoplace and you have to be super exact in your positioning. You HAVE to use a preheater. It 's probably mostly because the heat is not even. You have to heat the chip and the board around it. If you use ready made solder balls (i prefer solder paste with a stencil) you have to heat evenly and use a good flux, you have to use enough heat. Try other fluxes too. Sorry for the late reply btw i was too busy.
@oliviavalentine5294
@oliviavalentine5294 Жыл бұрын
For budget reballing, use 100W-200W 12v halogen lamps. You can even reball the main chip, which quick hot air CANT DO, and not just ram chips. I trust you would do part 3 with lamps and get it more mainstream, since not many people know this method. Have been doing it for years and its the HOLYGRAIL for reballing in a tight budget.
@unintendedperson
@unintendedperson Жыл бұрын
Can you upload the video?
@garypoplin4599
@garypoplin4599 11 күн бұрын
31:10 - It’s amazing what IPA can do to the heat in your finger!
@Foobar_The_Fat_Penguin
@Foobar_The_Fat_Penguin Жыл бұрын
I haven't done a lot of work that required a pre-heater, but I had some good experiences with a simple PTC element from Aliexpress (12x7cm, 400W). It doesn't have any temperature control, but it self-regulates to about 250°C, which is good enough for me (with the inevitable losses, you end up below the melting point of solder). And it only cost 4 Euro. It even allowed me to solder to the printbed of my 3D printer which is basically just a big aluminum heat sink with some solder pads on it. Even if you had to buy several to cover bigger boards, it wouldn't be an expensive solution.
@hombre44567
@hombre44567 Жыл бұрын
In case you needed the encouragement: I'm very much looking forward to the next videos in this series!
@jhiatt1516
@jhiatt1516 10 ай бұрын
Did It ever come out? I’m having trouble finding it
@anthonydenn4345
@anthonydenn4345 Жыл бұрын
Great job testing what works Richard. Just as you mention hot plates, I think I recall someone using a clothes iron with a small custom pcb and solder paste. It's surprising at how much better the job is using a hot plate. And how much there is less chance of damaging the pcb. Thanks again for all the interesting content.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Yeah I also heard of using a clothes Iron. Really you need a hot plate larger than the PCB, though here I am showing you guys what you can get away with using a smaller one if the BGA is not too large
@Jedda73
@Jedda73 Жыл бұрын
Ok I had a go at a 1cm square bga chip on an old modem board that is quite thick, probably 3 or 4mm, but only around 10cm square. I set up everything just like you did, with a temperature probe on the board, liquid rosin flux on the chip, and using a hot air station similar to your cheap one set at 350C without a nozzle and maximum air flow, board sitting flat on a silicon mat. I spent about 3 minutes gently warming up the board with the nozzle around 5cm off the board and drawing wide circles around the chip. Once it was holding around 120C, I put the nozzle down 1 or 2cm off the chip, drawing small circles over it, and after around a minute the board temp was reading 250C and the rosin began smoking. Just after that the solder melted and I found the chip was floating after tapping it with my tweezers, so I lifted the chip free of the board and cleaned up the rosin. I bought myself the andonstar microscopes for Christmas that you did a video on a couple of months ago, so I was able to do an inspection of the chip and the board and found no damage. The chip has tiny balls; at least a hundred if not more.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Nice one. This is the way to learn, by doing it. I am sure you will master this. 🙂 Next steps will be the reballing and resoldering - next videos coming soon
@tiiams
@tiiams Жыл бұрын
Another good learning experience waiting for part 3
@garypoplin4599
@garypoplin4599 11 күн бұрын
5:04 - By ‘how good’ do you mean temperature range and control for the pre-heater, air flow control, nozzle choices for the hot air station? If so, what are the correct parameters for each need I be seeking?
@daz41262010
@daz41262010 Жыл бұрын
awesome bit of testing Richard :)
@TheMaverickx1
@TheMaverickx1 4 ай бұрын
Quick on Richard, what temp you tend to use on the iron when cleaning? what temp AND airflow on hot air station when removing BGP, I've also got a quick
@enteranon3342
@enteranon3342 Жыл бұрын
You don't necessarily need a BGA rework station, a preheater and an adapter for a good hotair Station and a holder to do it, but you need a lot of experience to do it well
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Sure, That kinda what I was saying in the video 😉
@247hinkey
@247hinkey Жыл бұрын
Great informative upload - Thank you.
@pitco-nj9qk
@pitco-nj9qk 4 ай бұрын
hi there i used a yarboly 8586d to rmove some fairly big gpu and apu chips also southbridge etc from consoles and worked very well comes of clean however you do need half dozen or so boards to practise on first to develope your technique as i had to do but once you sus it out you can do it fairly easy
@hyoenmadan
@hyoenmadan Жыл бұрын
If you will start do to some beginners graphic card or console reballing testing/practice, most probably you would want to get your first pre-heater and rework station second hand. You can get them WAY cheaper than new equipment if you keep watching the right channels/yellow page sites. Ofc, once you get used to do it, and want to start doing it comercially, get the proper and warranted tools for your work. Never play&hack on your customer's property.
@Plan-C
@Plan-C Жыл бұрын
There is a video on KZfaq somewhere of a person doing BGA rework on an XBOX360 using an upside-down shopping trolley and electric fan heater. It worked but they were pretty skillful. 🤣
@Mr2Xri
@Mr2Xri Ай бұрын
Hello Sir, could you tell us what is the midel of your BGA Rework Station? Also, I If you please could you make a video about the proper use of a BGA Rework Station?
@MrDinakdakan
@MrDinakdakan Жыл бұрын
Added you with my fav channel sorin, alex, rossboss I did start with a quick 700w and bbq a lot of boards before i upgraded
@Dutch_off_grid_homesteading
@Dutch_off_grid_homesteading Жыл бұрын
Heya, that shows that a good set of tools makes your work easier
@hermannschmidt9788
@hermannschmidt9788 Жыл бұрын
Good stuff. That Chinese AMTECH knock-off flux is not quite as good as the original, but I've chosen it as my standard flux as well. It works really well and I use it everywhere.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
I also find the AliExpress Amtech flux tends to vary a bit from batch to batch, some is a bit more freely flowing than others. I've never used the original, AFAIK so I really can't compare it. This stuff always does the job for me and it's good value for money.
@TheMattia27c
@TheMattia27c 9 ай бұрын
Part 3 reballing?
@lordjohnpp
@lordjohnpp Жыл бұрын
Well it will work faster if you remove the nozzles of the stations (cheep one and more expensive one). you are using too narrow nozzles trying to hot rather wide area compared to the nozzle size. Without the nozzles it will happen much faster. Try that in the next episode.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Sure why not 🙂
@MrShogun112
@MrShogun112 Жыл бұрын
Hi Richard, love your channel. I am watching this video, wondering if I can use my Georg Forman Grill. It has a top and bottom hot plate which just clip off in1 or 2 seconds and beneath that is a sizeable hot plate, maybe approx. a tad smaller than A4. There is also a temperature control dial. It actually also has a hot lid. I can easily modify the hot lid not to be hot and have that top pate as a spare in case something happens to the bottom plate. I have had this Forman grill for maybe 15 years and used it no more than half a doz time, so it would be a cheapie if I can use it as a hot plate. I cannot yet find my infrared temp sensor to see how hot the plates go on each dial setting. Cheers CJ
@Palmonte631
@Palmonte631 Жыл бұрын
Been watching ur vids and I want to get into soldering just for fun really. Thinking about getting some kits to practice on. Did you ever end up making a part 3 to this. I couldn’t find it
@sorcererstan
@sorcererstan Жыл бұрын
When trying to use the cheap hot air, you have the thermocouple on a huge ground plane -- of course that's going to cool quickly as the heat dissipates in the ground plane. You didn't do that in the first example using the Quick, so it's not a very fair comparison. It also sounded like you had the air speed up way higher on the Quick. I don't have much trouble with my cheap station, and have compared it to the quick. I didn't see much difference in my own tests, and I find the Quick's large plastic hose annoying as it attracts every bit of dust in the workshop. Just my 2 cents.
@SteveMarson-gn5yb
@SteveMarson-gn5yb Жыл бұрын
Hi Richard excellent videos,I need to send you my graphics card for you to fix if you can do it 👍
@unintendedperson
@unintendedperson Жыл бұрын
I ever removing ram chip from gt210 just only use atten st-8800d + flux. Idk if any pad missing.
@j.m.5995
@j.m.5995 Жыл бұрын
Isn't there like a grill/mold/ stencil that's made to fit the particular chip so that the ball grid can be made quickly and efficiently?
@markanderson2904
@markanderson2904 Жыл бұрын
There are for many patterns, but not for every one. Without one, you have to spread a thin film of flux on the board, then painstakingly place the correct size solder balls on the pads.
@emailuser3869
@emailuser3869 Жыл бұрын
If you purchase a BGA chip new, does it come "pre-balled" and ready to reflow?
@jurgenkruger3932
@jurgenkruger3932 19 күн бұрын
Yes, the new BGA chips are pre-balled.
@gbondbasic
@gbondbasic Жыл бұрын
another brill vod
@iamthenotbenamed365
@iamthenotbenamed365 Жыл бұрын
for using Pre-Heating, what if using some 'Shape' to Direct-the-Heat to some-Chip-only (as-to NOT Heat some other-Area) ...
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
That isn't the way, ideally you need to heat up the entire PCB to the same temperature (150C plus would be good) and then use hot air or IR to desolder the chip by adding a little bit more heat locally
@edwinwaugh
@edwinwaugh Жыл бұрын
well-done 😁
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Thank you
@NicksStuff
@NicksStuff 2 ай бұрын
Could a kitchen oven set at 100-120°C do as a makeshift pre-heater?
@jurgenkruger3932
@jurgenkruger3932 19 күн бұрын
Yes, but make shure to evenly heat the board especially underneath the area where you want to solder. Do not overheat the surface of the board, because delamination temperature (so-called "glass-temperature") is 130 degrees Celsius. Do not shock the board and components with too-rapid temperature changes. Good luck!
@NicksStuff
@NicksStuff 19 күн бұрын
@@jurgenkruger3932 So maybe 30 min at 60-70°C before increasing the temp to 100°C?
@jurgenkruger3932
@jurgenkruger3932 19 күн бұрын
@@NicksStuff No, this long time is not necessary. Ramp-up is about 5 minutes with a strong heater. Try to use a temperature measurement to track and control the temperature. Measure at the underside surface of the board, not to overheat it (>120*C) for an extended period of time.
@NicksStuff
@NicksStuff 18 күн бұрын
@@jurgenkruger3932 I'm talking about a *kitchen oven*, I don't have a board
@szki272
@szki272 Жыл бұрын
Perhaps someone can figure this one out for me. I have broken surface mount aluminum electrolytic capacitors. they have 3 numbers (line 1) a square followed by 64k (line 2) 10 (line 3)50v. next one (line 1) A square followed by 46k (line 2) 100 (line 3) 6.3v trying to find replacements but can't figure out the numbers. Guessing the first one is 10uF second one is 100uF?
@UltraUltaderdritte
@UltraUltaderdritte Жыл бұрын
Very likely these are 10µF 50V and 100µF 6.3V capacitors. The first row may be a marking for the capacitor series, the case size or a date code. I would choose a replacement capacitor with the same size or bigger if possible to have a similar ESR/allowed ripple current.
@Johadart
@Johadart Жыл бұрын
I’ll be doing this in the next week with the gear I have, just gotta get a board to trial it on, very inspiring video series, hopefully there are more, as soon as I do mine, I’ll let you know on here mate, keep up the great videos dicky 🤙🏼🇦🇺 P.s what’s with the use by date on the flux? Is it ok to order the same ?
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
No idea about the use by date but you can see how well it works and most likely if you order some yours will have a later date on it than mine
@Johadart
@Johadart Жыл бұрын
@@LearnElectronicsRepair I have seen how good it works watching your videos, so I’m guessing the use by date doesn’t affect it all?
@jdean399
@jdean399 Жыл бұрын
Hi Rich, I had a go at removing a ram chip, do you use a narrow nozzle on your hot air or a wide nozzle? My chip came off and I got it back on, not sure if it still works! I think it got a bit too hot, it looks a bit damaged
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Well done for trying 🙂what hot aair did you use and are you using a preheater? Use a wide nozzle or even try without a nozzle.
@jdean399
@jdean399 Жыл бұрын
@Learn Electronics Repair Thank you for your time, no pre heater and just a cheap hot air, it took ages!
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
@@jdean399 Try putting the board in an oven at about 120C or so (put a thermometer in there first for a couple of minutes to check the temperature). Leave the board in there for a few minutes then take it straight to your workbench and use the hot air. Let us all know how much difference that makes 😉
@Dutch-linux
@Dutch-linux Жыл бұрын
Using a pre-heater is always better right ??? makes life at least easier
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Much better and for larger BGA the only way
@InfoDav
@InfoDav Жыл бұрын
Putting the graphic card on a heatsink is probably not the best idea if you want to heat said graphic card.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
FieryBull It's not a heatsink it's just the lid off an old satellite receiver which is made from thin metal with venitlation slots. Because of the bracket on the end of the graphics card, the PCB does not contact to the metal. Also you can see in part one that I use the same metal lid with just the Quick 861DW at 350C and it removes the chip with no problem. After doing the PCB work you can pick up the metal lid with your bare fingers, it gets warm but not hot so it is certainly not sinking a lot of heat. I use it so I don't burn the workbench or mat and anyway in this video I also position the graphics card so the area I am heating is hanging over the end of the lid.
@jimnicosia5934
@jimnicosia5934 Жыл бұрын
Don't do it.
@LearnElectronicsRepair
@LearnElectronicsRepair Жыл бұрын
Don't do what? Probably I already did anyway.... 😉
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