Machining process of Huge Pinion Shaft with 100yrs Old Technology

Рет қаралды 594,259

7 ай бұрын

Пікірлер: 369

@erikkayV 3 ай бұрын

I think the only positive I can take away from this video is to say that it is really impressive how much life they squeeze out of their machines.

@guyfromboracay 3 ай бұрын

I'd wager the only parts original in those machines would be the chassis. Everything else was probably replaced piecemeal over the course of the 70 years they've been in that shop.

@fuckingpippaman 3 ай бұрын

while not taking any care. Bumping them, trowing the chains on the ways, no even cleaning the chips.

@marcelschellekens6386 3 ай бұрын

Now I'm not a metal lathe worker. and only know what I saw on KZfaq of a lathe. But let me put it this way: I'm not really impressed. in fact I am thoroughly unimpressed.

@Mike44460 3 ай бұрын

Their machines were ours at one time.

@Carminebonzo 2 ай бұрын

@@marcelschellekens6386it’s normal..you don’t know anything…about

@descr33t1 2 ай бұрын

Oh my god the top steady roller is a piece of wood!

@langdons2848 2 ай бұрын

I was very relieved to see that they regularly swap that piece of wood out for a new one and use plenty of lubricant!

@Omahaguy68131 Ай бұрын

i sent this off to a friend who works at Komatsu and he had to show it to the entire engineering dept. he said 'everything just stopped.'

@DbDBlackJack 18 күн бұрын

What are you talking abo.... OH. MY. GOD!!

@albertcyphers1532 3 ай бұрын

A little of that slippery stuff called oil or grease would help that tailstock to mov

@theterribleanimator1793 3 ай бұрын

nah grease cost money the owner could use to buy another trip to dubai.

@kma4444 3 ай бұрын

You would think as hard as that machine is working for them that someone might spill a little oil on it occasionally,,,, or even once.

@jameskenney3389 2 ай бұрын

Brush the ways? Na.

@donaldchase329 2 ай бұрын

Lost my comments. I was saying I learned on machinery of that era and eventually advanced to NC tape controlled K&T tool changers before I got fed up with the Union and left for the military. I can see many things that would make their jobs much easier and their tools last much longer but that is just me. I must say however these men do a great job working with what they have.

@fanman4230 2 ай бұрын

Those are some massive deep cuts for one pass and the swarf build-up around each machine is horrendous, but fair play they are giving a few more years life to whatever that pinion is out of.

@ipadize 17 күн бұрын

Videos like these let me forget about my little problems at work like not having this one specific drill with TSC capability or a new set of parallels

@LanceCampeau 11 күн бұрын

Heavy machining in sandals takes some balls.

@douglaswulff6441 2 ай бұрын

This is probably a job shop. They do one time orders and limited part orders. Very skilled machinists and never a boring day.

@brandons9138 Ай бұрын

There is boring every day.

@molivroman9806 20 күн бұрын

Fantastic tradesmen. Lots of experience there. thanks for showing from USA.

@korikkk 2 ай бұрын

Меня одного смущает огромная проплещина на валу?😮

@user-hw9eo9dr8t 2 ай бұрын

Да не тебя одного. Может как-то зашпаклюют?

@molivroman9806 20 күн бұрын

The machinists could not work around that problem. It was the piece that was cast and its circumference at the splash was less than the diameter that was per specifications. You can only take off material and not add it. Unless you weld extra at the splash to build it up. Evidently, at that splash, it did not interfere with the connecting pieces. I see some comments are critical but to me, these guys show years of experienced craftsmanship working in a country that does not have immense resources. I love to watch these clips showing different cultures.

@hasturm1232 7 ай бұрын

Old tecnology is not bad only needs it's time to work.

@hydraulichands 6 ай бұрын

Yep, it take too long

@ipadize 17 күн бұрын

it has a reason why CNC has taken over

@oscardavidbenedetto4374 6 ай бұрын

Felicitaciones a todo el Grupo ,que Trabajo con ese ,Engranaje Elicoidal !!!

@williampihahuna195 6 ай бұрын

Un professionnel de haut niveau, beaucoup d'expérience concernant ses travaux de tournage, d'alésage et j'en passe, mes respects Monsieur j'espère qu'on vous rémunère à la hauteur de votre travail je lève mes 2 pouces, encore merci pour votre vidéo ,vous êtes un exemple pour les jeunes tourneurs ; Mes respects Monsieur

@franky-5699 3 ай бұрын

non pas du tout, il y a beaucoup d'erreurs d'amateur

@iancanty9875 2 ай бұрын

I’m self employed semi-retired precision engineer and have used manual machinery for years. Because I was near to retiring it wasn’t worth me buying CNC machinery. It nice to see that some people are still doing things the way I’ve always done them. I’m appalled at their lack of safety equipment though. No safety shoes or eye protection is madness. One other point; the title says 100 years old technology. The principles might be old but the actual machines are at most 60 or 70 years old.

@doggie7602 Ай бұрын

Its wild coming from a clockmaker remaking a antikythean calender in bronze and then jump to these guys just making it work. Amazing content.

@donlunn792 2 ай бұрын

A good serviceable turret lathe like a Herbert 12C would do all that they need and more.Beautiful machines.

@VenturiLife 3 ай бұрын

Doing the best with what they've got.

@miman-ck9jv 6 ай бұрын

They probably just got the order that morning and I love the safety sandals they wear

@USA-freedom 3 ай бұрын

Designed for comfort when working on hard gravel floors. They seem to have not over looked anything.

@ricku4856 2 ай бұрын

OSHA nightmare. Open toed shoes, no eye protection, loose clothing around machines and so on. Hence the older guy operating the shaper with half a thumb.

@USA-freedom 2 ай бұрын

@@ricku4856 ....no hearing protection...

@USA-freedom 2 ай бұрын

@@ricku4856 ...tripping hazards everywhere you look...

@andrewt.5567 10 күн бұрын

@@ricku4856 They were even bumping the machine while the piece was still attached to the crane.

@vburke1 3 ай бұрын

It's amazing what kind of great looking work guys in sandals on a dirt floor with near junkyard grade equipment can manage.

@erikkayV 3 ай бұрын

"great looking" being the appropriate part here.

@cho4d 2 ай бұрын

just coz it's old doesn't mean it's junk. built back when things were made to last, not made to break in the most profitable length of time.

@oliveringram3056 Ай бұрын

One guy was bare foot...?

@KathrynLiz1 8 күн бұрын

I was taught many decades ago that really skilled people can make almost anything with basic tools, and I have found that to be true. I once made a complete telescopic sight base and rings for a rifle with just a hacksaw, pliers and files. I didn't have a vice, or even a pair of vice grips at the time, but I did have a small propane torch for the brazing. It turned out OK and worked well on a P14 303 rifle that I had at the time. That would have been in 1962 or so when I was living in a bed-sit in Auckland, NZ, so no workshop facilities at all. I was 20 then... It's amazing what you can do if you try. Happily, these days I have a decent lathe, mill, forge/anvil, welders, vices, measuring equipment etc. etc. ..... Sures does save time and it's so much easier to be really accurate... :-)

@audi3275 3 ай бұрын

Техника безопасности на высоте

@cameronlilly4814 6 ай бұрын

What is the measurement method for making sure the gear cuts are properly clocked / aligned?

@danneumann3274 3 ай бұрын

I would wonder that too. They need to be near perfectly clocked and concentric. somehow I doubt that they are.

@paulym5814 3 ай бұрын

Very impressive, gentleman.

@peterfrazer1943 7 ай бұрын

My total respect to these men.👍👍❤️

@volodmir4376 2 ай бұрын

У Аксакала Puma даже есть штангенциркуль!

@MechanicAvenue 2 ай бұрын

Excellent work 👌❤️

@KathrynLiz1 8 күн бұрын

Craftsmen... turning out work much more accurate than the machines they are using. Health and Safety people would have a fit, but hey they get 'er done. The heat treat furnace is a doozy... and they seem to use the Mk1 eyeball for hardening temperature... oh... no... he has a remote pyrometer, and a hardness tester... cool... 🙂 I note in all of these videos that their tooling is shop made with brazed carbide tips, which would certainly save a lot of expense for folk who's currency is probably not that buoyant. Well done guys... great job.... even though it would give the average machinist in the West the willies, it works.

@MRSBroadcastingAB 4 ай бұрын

Thanks for sharing!

@hydraulichands 3 ай бұрын

You're welcome! We're glad you enjoyed the video. Stay tuned for more exciting content! 😊👍

@FTclench 2 ай бұрын

tolérance + / - (1/32") and Nice finish for hss Tool. Great expérience boy to Works on old machine like That, but Need more Security.

@felicienneicilef18 Ай бұрын

Intelligence, compétence, courage , bravo a ces génies de la mécanique !

@stevek8 2 ай бұрын

This kind of stuff is great for new metalworkers to see the basics of machining applied and in action at a very slow pace; its often difficult to see and understand whatva CNC macine is doing because if the speed. I love watching these people in poorer countries use creative ways and their ingenuity to make things like this.

@jesushernandez5752 13 күн бұрын

Incredible work with what they have

@stubi1103 2 ай бұрын

Hardworking people... 👌👍

@adrianwright8685 3 ай бұрын

A bit like sculpture: start with a big lump and very slowly remove tiny pieces!

@alizareebrahimi2993 7 ай бұрын

بسیار کار خوبی بود .

@arwzqu1964 2 ай бұрын

I could stand there and watch that lathe cut metal all day.

@oliveringram3056 Ай бұрын

They do....

@noneyabuiznezz 13 күн бұрын

i love the precision measuring... with a scale

@opperbuil 6 күн бұрын

That workshop can use an upgrade into the same millennium as the posting date of the video. If a kaizen team goes there for optimization and you ask them what should be improved, the answer is "Yes!" No disrespect to the people working there, but when we take better care of the people actually doing the work, they can do a better job for us.These guys could do with an investment in safety and technology. Give them the proper tools to do a proper job and they'll earn you a proper profit margin.

@christianvalenzuela225 7 ай бұрын

Skillfull workers!❤ my respects!

@railbaron9 6 ай бұрын

Fantastic work. The videos are amazing and men true craftsman.

@DaddyStorrm 2 ай бұрын

I would love to know how close their apex measurement is on that double helical, because I have manufactured similar shafts like that (turn, hob, grind) with far more sophisticated machinery and I know that I had to have that apex measurement within a couple thousandths of an inch. I can't believe they can get that same kind of accuracy with the machinery they are using.

@brunovieira5242 2 ай бұрын

Se fabricam e pq funciona...eu tbm trabalho com usinagem e com máquinas modernas.....mas não duvido da qualidade do serviço deles por mais rústico q seja

@joegiasson9275 Ай бұрын

I want to see the unedited version where they replaced the wood on top. Look at the gouge the steady rest left.

@waldemarii 2 ай бұрын

@1:43 3/4 thumb up. Absolutely love this guys attitude. 👍

@davidfoster5906 2 ай бұрын

Humble Pride

@DerDermin8tor 3 ай бұрын

I wonder if Curtis is watching your channel.

@user-db4ln6kf1c 3 ай бұрын

Естественно смотрит, он у них учится!

@ronbelanger4113 2 ай бұрын

It would be too painful!

@68spc 2 ай бұрын

I’m sure he has better things to do but it made me laugh to read this. I wonder who else is on his level of quality content creators.😊

@Ricky-ef7tk 2 ай бұрын

Flabbergasted yet amazed.

@enwri 6 ай бұрын

Can we see where the forging blank came from?

@johnnicol8598 2 ай бұрын

i can not stress enough that this is not, how this should be done. Every part is wrong.

@andrewt.5567 10 күн бұрын

@@johnnicol8598 And is why every engineering firm recommends not sourcing from India or China.

@user-wz2qe2pv6r 7 күн бұрын

Bet that materials soft and thats why they can work it at the speeds they do.

@shirolee 2 ай бұрын

That's amazing!

@hydraulichands 2 ай бұрын

Absolutely! Our machinists are true masters of their craft, making the impossible seem routine! 🌟🛠️

@travishendrix7026 Ай бұрын

And to think, this is the tooling, men and metals that built the industrialized world. Technology has been updated about 50 years . I wouldreally like to work in this shop for a year or so. With a pair of Red Wings on though. And a welding helmet.

@davidfoster5906 2 ай бұрын

What will this pinion shaft be used for.Massive torque.A turbine to generator ?.Cargo ship engine to propeller? Bridge lift?

@curtislowe4577 6 ай бұрын

Compared to this shop the few commercial American machine shops I ever set foot in were compulsively obsessed with cleanliness (chip removal) and unnecessarily high flows of coolant/cutting fluid. That the gear hobbing machine had a functional cutting fluid system surprised me. I expected an old man or a boy with a coke bottle. Where are the apprentices? I was under the impression that chip removal and dribbling cutting fluid was a prime purpose of machine shop apprentices.

@wow8991 4 ай бұрын

Respect. Greetings from Germany to this workers.

@hydraulichands 3 ай бұрын

Vielen Dank für Ihren Respekt und Ihre Grüße aus Deutschland! Wir schätzen Ihre Unterstützung sehr. Greetings zurück an Sie und alle unsere Freunde in Deutschland! 🇩🇪👷‍♂️🛠️

@amyhund3786 7 ай бұрын

Wenn man den Reitstock mit einer Brechstange bewegen muss weiß man das bei der Pflege der Drehbank etwas versäumt hat

@user-mm1jh3bq6u 7 ай бұрын

Da kann man säubern soviel man will, so wie das gange Anlage aussieht nur sauber machen hilft da nicht mehr 😂😂.

@amyhund3786 7 ай бұрын

@@user-mm1jh3bq6uStimmt, ich schaue mir immer diese Videos mit einem leichten Gruseln an. Wenn ich mir diese herunter gekommenen Werkstätten, den Umgang mit den Werkzeugmaschinen und Werkstücken weiß ich warum Pakistan zur dritten Welt zählt. Es nichts mit Geld, Technik oder Religion zu tun. Es es liegt an dem mangelnden Wille etwas „gut“ oder „besser“ zu machen. Alle sind zufrieden wenn es gerade so eben funktioniert. Weit kommt man so aber nicht und das erkennt man deutlich

@eicherundeigenbau7283 6 ай бұрын

Die Pakistani können alles. Siehst ja, immer wieder wahnsinn

@edtekk 3 ай бұрын

Nothing but the best.

@mtacoustic1 3 ай бұрын

Great ISO factory conditions. What kind of warranty do they give?

@deeferdownunder 3 ай бұрын

Just imagine what these blokes could do with more modern equipment 👍👍

@supernova4760 3 ай бұрын

believe it or not, some of these places are run by wealthy people ... they purchase all this old equipment for a cheap price and they hire these workers for a very low wage and have stuff made for them ... often the parts are then shipped over seas to suppliers. Just look at the lathes they are using, these workers right there have at least $50,000 dollars in equipment ... there is no way they would be able to afford that kind of money.

@LawsofPhyzix 22 күн бұрын

the work these blokes do would be absolute unacceptable on modern equipment. you see a bunch of hard working old men and think that just because they are hard working that they are skillful. no sir. i dont even operate gear cutters or lathes and i can point out tons of things that i would not allow to happen on my job.

@butajiuk7502 2 ай бұрын

Это семейное производство?

@FCSteadington 2 ай бұрын

Flip flops and swarf. Seems like nothing could possibly go wrong there!

@reevertransport3979 3 ай бұрын

The handheld welding mask is only slightly better than the other welder without one!! LOL!! Do they have good healthcare or blindness coverage??

@darknes7800 3 ай бұрын

No but they all have a nice flash burn !!!!!!!

@meoffjack 2 ай бұрын

lol if they go blind they end up jobless on the street which I would assume is only marginally worse than working under these conditions living in a mud hut.

@jeetenzhurlollz8387 Ай бұрын

no such thing in these parts of the world

@haoli5779 2 ай бұрын

where is this place?

@user-ur1qx3lm7f 14 күн бұрын

Вспомнилась старая поговорка монтажников "при большом строительстве пол метра ни косина" , также и тут с точностью , 😂😂😂😂😂

@Sergey_Ivanovich_PVL 14 күн бұрын

Я выпал в видео.😂Там наверно штангель один на всю шарагу. У мужика при себе только линейка😆

@pawekowalski7469 Ай бұрын

👍What is the country in?

@RA36912 3 ай бұрын

I wonder 🤔 , watch over these machinist ❤

@nohandleleft 7 ай бұрын

That 100 year old technology was used to bootstrap today's multi-million dollar CNC machines. Humble beginnings :-) Stay safe.

@KathrynLiz1 8 күн бұрын

Exactly... machines make things, with the aid of craftsmen, more accurate than themselves, including other machines. The first lathes were crude 'dead centre' setups and were used to make the spindles for better ones, which were used to make accurate slides that led to mills and shapers..... Soft steel was case hardened for wear and hand fitted, enabling the machining of later alloy steels with high speed and latterly carbide tool bits. It's all a progression. The old cam operated automatic lathes have now given way to CNC with all of its speed and versatility......... But there's still room for the jobbing engineer that can make one of something to OEM specs when factory parts are not available. How many young folk today know how to forge and temper a leaf spring for an old gun? Not many I'd say from the people that come to me with long faces and broken old firearms... 🙂

@IvanIgnath 5 ай бұрын

I'm sure they were using much sharper tools 100yrs ago.

@adventureswithducky4088 2 ай бұрын

Truly amazing skill and workmanship. Appalling safety standards! Baggy clothing, open shoes, no eye protection, no hearing protection, open moving machinery and belts ........

@edmundh476 2 ай бұрын

Yes, appalling. Awesome skill but It makes me feel ill thinking about the very real potential for serious injury/death.

@almedin7212 17 күн бұрын

Safety sandals love the PPE

@dennisjones2124 Ай бұрын

So much for cleaning up...!!!

@wazzazone 7 ай бұрын

The abuse the old lathe machine takes is different for sure.

@donfoster5576 3 ай бұрын

Are those steel-toed sandals?

@maddogmaz1576 3 ай бұрын

They must work because I have yet to see anyone missing toes

@jasimjassoum2117 7 ай бұрын

Great people great job ALLAH safe your life ,,,

@franzrogalewski 7 ай бұрын

You are right, it is Allah who takes care of their health and life, because no safety procedures do so

@user-pz8to3fo7x 2 ай бұрын

культура производства, ТБ, нет не слышали =)

@Sergey_Ivanovich_PVL 14 күн бұрын

🤣

@shilicaso 2 ай бұрын

My respects and congratulations to my dear colleagues, with machine tools we can do wonders, now faster thanks to CNC. Saludos desde Peru.

@TheE71462 3 ай бұрын

Accuracy, plus or minus 10mm

@leon55660 3 ай бұрын

20mm plus minus😂

@angelgonzalo2885 7 ай бұрын

La "tecnologia"de hoy es prácticamente la misma, lo unico que varia es la edad de las maquinas, milagros, no hay.

@vigorousboredom7016 Ай бұрын

OSHA would have a field day with all the violations in that factory, open toe shoes, loose fitting clothing, no eye protection, trip hazards everywhere, etc. However, they do some pretty damn good work in spite of all the hazards.

@-SlipperyWhenWet- 14 күн бұрын

Epic workboots

@arneminderman3770 6 ай бұрын

Wow !! Exelent !!!!

@rahulshenoy16 7 ай бұрын

That heat treatment method 😊

@meoffjack 2 ай бұрын

Yeah and throwing in the plastic bottle for extra measure. lol

@adampindell 2 ай бұрын

They got 44 Rockwell, at least on the check he showed

@OttoByOgraffey 2 ай бұрын

@adampindell what does that mean?

@kiscix4325 2 ай бұрын

Awsome

@EDKI_E 23 күн бұрын

Термичка и твердомер,мое почтение 😂😂😂

@robindawtrey9735 23 күн бұрын

The epitome of workshop cleanliness health and safety.

@desydukuk291 2 ай бұрын

Respect!

@Riiyan 2 ай бұрын

Gasoline showed up to play, I'm thoroughly impressed with their ability to use gasoline for everything.

@LawsofPhyzix 22 күн бұрын

did anyone else get nervous when the material was lopsided in the chuck because of the welded on tailstock hole

@vsyozanyato 17 күн бұрын

ну куда ж без тапков-то дырявых по металлической стружке

@xinixxagnix201 3 ай бұрын

Hands down guys!👍✌

@danneumann3274 3 ай бұрын

checking the keyslot width with a caliper? this is critical. if too wide, the key will rock, and ruin the shaft. shoulld be a light press fit. i didnt see a dial indicator once in this vide ( although i fast forwarded and am open to be corrected). quality job 3 safety job 5.

@bradlinsley8028 3 ай бұрын

the guy was using a dial indicator when bashing the work piece with a hard hammer lol while setting it up for cutting the pinion teeth

@user-yp7fx4uo8f 2 ай бұрын

The old man was using one. It was about a 3 second shot of him using it.

@maciejukasik1828 2 ай бұрын

the accuracy of production is....???

@BenSimmondsLecturer 3 күн бұрын

1:44 where he holds up a thumb which is clearly half missing

@kaduskye 7 ай бұрын

O trabalho desses profissionais é brilhante e merecem todo nosso respeito. O que entristece é ver as condições insalubres nas quais trabalham. EPI' são perfeitamente dispensáveis. Níveis de ruídos baixíssimos, nada pode cair na cabeça e muito menos nos olhos deles, botas e luvas pra quê tbm não é verdade? Mangas compridas próximas de maquinas rotativas tbm não são problema. O trabalho final mereceu nota 1000.

@facadetudoumpouco8294 3 ай бұрын

E pior que quem compra no final não está nem aí com isso, só quer se beneficiar. O país mesmo que tem que evoluir ora essas melhorias.

@almorassi 2 ай бұрын

E o tratamento térmico fake no final ? aquilo não foi uma cementação e nem mesmo uma têmpera, foi apenas para escurecer a superfície da peça e dara a impressão de que ela foi tratada corretamente.

@sismoalex7346 3 ай бұрын

Тези в индия определено са се специализирал е в метала обработването!

@Saki630 16 күн бұрын

no need to scrape, plane, sand, polish, align the sled in the guide ways when you can just use an iron bar to pry it along increasing the distortion each time.

@petergoose8164 3 ай бұрын

These guys are doing amazing work despite the appalling work conditions. There is obvious pride in their work. Those without any knowledge ( YT seems to find them all) may view it as slapdash. That absence of younger workers is a worry. Every country that considers itself advanced in it''s manufacturing methods worked exactly like this only a few generations ago.