Making a Super Accurate Miter Gauge

Рет қаралды 1,025,373

Күн бұрын

Building a super accurate accessory for your table saw that helps to make very precise, angled cuts. This is not aimed at the beginner woodworker, but rather at more advanced projects. Despite its high accuracy, this project does not require any machinist or metal working skills.
This project must to tailored to your specific table saw, so I am not providing plans. However, I have full-size pdf templates for the critical component, which is a large angle gauge that can be printed on an oversize printer. You can download these files for free from my website at:
psullivancarmel.wixsite.com/t...
You will need a good circle cutting jig for your router. Here is the link to a video I made showing the build for the jig used in this video:
• Precision Circle Jig
The DeWalt plunge router shown in the video: amzn.to/2UK90uH
The down-cut spiral carbide router bit used in the video: Whiteside RD2100: amzn.to/2DAT0qt
3M Safety Walk Slip Resistant Tread tape: amzn.to/2DEzk4Z
Knurled brass nuts 1/4x20 (metric versions also available): amzn.to/2DFf5UI
Threaded black 4-arm plastic knobs: amzn.to/2DEKk2k
Aluminum cutting #7 scrollsaw blades: mikesworkshop.com/collections...
Magnifying cursor: MagniPros 6” Magnifying Bar: amzn.to/2OAqsl8

Пікірлер: 767

@kd9856 Жыл бұрын

I'm an old time Carpenter / woodworker this old boy really takes it to another level you can tell that he's a perfectionist

@Frankowillo 5 жыл бұрын

Not only a great design, but your attention to detail is fantastic.

@mirockswoodshop 5 жыл бұрын

Perfectly made device! Pleasure to see such approach

@Sludgepump 5 жыл бұрын

Fabulous idea and design, Patrick. Terrific of you to share this!

@threegreencharms 5 жыл бұрын

Wow---This is excellent work, Mr. Sullivan. Fantastic, every aspect is high quality and generously shown. Thank you very much for sharing this!

@c0nnys1 5 жыл бұрын

Patrick everthing about your videos are excellent

@resultcarpentry5869 5 жыл бұрын

Thank you Patrick- Love your accuracy in development- and presentation timing 👌🏼✔️

@glensegarra7187 5 жыл бұрын

Patrick you have outdone yourself! This was your best yet- and that’s saying a lot! Thanks for sharing such well produced, high quality content.

@MrTbar999 4 жыл бұрын

You are probably the best instructor of diy tool production that I’ve seen on KZfaq. I’ve been a bespoke, high end manufacturer of one off pieces of furniture for nearly 30 years. In that time I’ve seen a lot of people come up with solutions to everyday workshop problems with varying degrees of complexity. You however, took a very complex problem and simplified to the extent that I imagine most people will come away from this video thinking “I could do that”. You are a born educator and I’m in awe of your talents. I have a new favorite page on KZfaq. I can’t wait to see more of your innovation.

@andrewford80 4 жыл бұрын

I love how I come full circle over time and find myself re-watching videos I've seen and liked before. This is really the perfect synergy of art and science. You're a smart man and I appreciate you sharing this with us.

@christianselbach3455 4 жыл бұрын

The well thought-through design and attention to detail will ensure precision for years, brilliantly done and commented. Thank you

@TheClaudos 4 жыл бұрын

Thanks for including metric measurements. Makes watching videos like this easy to understand and follow

@j.stribling2565 5 жыл бұрын

Your work is as good as it gets. I was going to buy a commercially available miter gauge, but you've worked out every difficulty and then generously shared it all. Thank you!

@PeterWalkeronGoogle 5 жыл бұрын

One of the most impressive videos I have seen on this subject. Thanks!

@HiTechDiver 4 жыл бұрын

Necessity is the mother of invention, and always produces the most useful inventions. Great mind Patrick!

@Godzilla2k69 4 жыл бұрын

Making the router circle jig so that I can make this. You are a gifted engineer.

@SonnyBurnett23 5 жыл бұрын

Thank you so much for posting, your jigs are amazingly crafted and videos are informative and very well edited. I can imagine how much time and effort this takes. Looking forward to the next one ;-)

@daveawb 2 жыл бұрын

By far the best mitre gauge build I have seen on KZfaq to date, the video was wonderfully narated too. I have to build a couple of smaller mitre guages for my belt and disc sanders and this method is likely the one that I will go with. Thank you Patrick for sharing this with us all.

@rojerjula5824 5 жыл бұрын

I've been searching and waiting for a reliable and reasonable miter gauge for years, and thank goodness you're finally here Mr. Sullivan. Thanks a billion for such a modern and cool-looking design.

@deslea 3 жыл бұрын

This is a spectacular addition to any kit, DIY-accessible with pro-level precision. Thank you!

@shannondixon6956 5 жыл бұрын

All I really can say is...... Thank you Patrick, I truly appreciate your clear and easy to understand AND follow directions. Excellent job!

@Paradigm816 5 жыл бұрын

I’m impressed by the ingenuity alone! Great vid.

@terrytowells5500 3 жыл бұрын

You're a legend. This is an amazing tutorial. Lots of great ideas throughout. Thank you!

@davidadaur5163 5 жыл бұрын

Wow, what a great gauge and explained so clearly. I am going to have to try this in my shop. Thank you for showing us how.

@MrVidifyablez 5 жыл бұрын

Hey Patrick, just wanted to say thank you very much for making videos like these. Your videos mean a ton to me personally and I wanted you to know that all the time and effort you put into these is noticed. Please continue to make these as long as you enjoy them, because I'm sure they bring happiness to many more people than just me. Thanks again ~ Adam

@jeffdeluca1153 5 жыл бұрын

Ditto

@Maniwasaki 4 жыл бұрын

I watched every second, sir. Thank you so much for this high accuracy jig. It will be used a lot!

@TheGoldsholl 5 жыл бұрын

YOU MUST BE AN ENGINEER, YOUR KNOWLEDGE OF MATERIAL IS EXTROADINARY, THANK YOU

@jasonrobinson9524 5 жыл бұрын

This is the greatest jig ever. Thanks for sharing, Patrick.

@robertqueberg4612 5 жыл бұрын

This is an impressive presentation. I am a retired toolmaker, whose father, and grandfathers did carpenter and cabinet work during my life. Your emphasis on safety is commendable. We all know, but sometimes forget that fingers do not sucker and grow back after they are cut from your hands, regardless of the angular precision! Again, I do commend your thoroughness, and attention to details.

@johncole9964 5 жыл бұрын

Thank you, I've been looking at the Rockler version but couldn't justify the cost. I will definitely look into making this. Great video and style.

@afpwebworks 3 жыл бұрын

Patrick, your videos are always comulsory viewing. They're informative, helpful, and crystal clear on how to do whatever you're making. And your work is superb. If only I could produce work like yours with one attempt. I always have to try it more than once to get a result I'm happy with. As if that wasn't enough, your ideas are amazing. Thank you for all you do for us poor struggling woodworkers!!!

@Warkive 5 жыл бұрын

I knew I was watching a professional from the very beginning, but when you adjusted the fit of the sight to account for parallax you took it to another level. Well done.

@ericmiller3284 5 жыл бұрын

I have watched over 300 hundred videos on miter gauge, and this video of yours is by far the best of the best. Thank you so much for all your time in putting this video and for sharing it with all of us. I have subscribed to your channel because of this video. Again thank you so much, it is truly a well-done video presentation.

@johnmcdonald9977 4 жыл бұрын

Videos like this make me realise that I can produce good quality work despite only being a novice woodworker! The presentation and explanation are first class! Thank you for your generous sharing of your skills and ability!

@TheSib 5 жыл бұрын

I’m in awe of this perfectly done video and description. I don’t know what to say, other than “wow”. You have certainly filled my brain with valueable information, and I’m grateful to you for that. This is the first time I’ve seen one of your videos, and now I’m a subscriber.

@HeatherTheHippyGardener 3 жыл бұрын

I don't even have a table saw yet, but I am really loving watching all your videos for accessories for one. Thanks! I saved them and printed off the plans so I'm ready to make them when I finally get mine.

@asbjrniden3621 5 жыл бұрын

Thank you, Patrick, you give me great ideas with every video you post.

@Dorweaver 5 жыл бұрын

You sir, are a poet with a table saw. This just makes a ton of sense and I bet will reward us manifold the time we spend on making it.

@tjguzik 5 жыл бұрын

big words of praise in a few films the Anglo-Saxon and metric measures are shown, and that's what you deserve praise for :)

@michaeluncapher83 5 жыл бұрын

Thank you for taking the time to put this together, will come in handy.

@lycan6014 5 жыл бұрын

I just have to say thank you, your videos are great, easy to understand and for a wood working novice like me you are a godsend.

@toddelliott3239 5 жыл бұрын

Inspiring work! Going to share with our shop coordinator too. These could be very handy. Thanks for this amazing demonstration.

@charliecampbell9212 5 жыл бұрын

wow!! now that is a true craftsmanship Very well done Patrick

@markpelloth 3 жыл бұрын

A well thought out idea and very careful craftsmanship in its execution. As a bonus, watching the video has a therapeutic, calming effect. Bravo!

@Uriel51 5 жыл бұрын

Patrick this is an incredible design and you do a wonderful job of filming and narrating. I love the woodworking KZfaq community and have used it to make my own little hobby shop better. You don't pump out videos like the folks who do it for a living, but that's OK with me. What you do put out is top-notch content as well as being top notch jigs, tools, etc. I'm glad you're here and I've subscribed so that I can see all your future ideas. Thank you!

@CNCJoeFromRomeo 4 жыл бұрын

Very well done!!!! Thank you for sharing, and adding at least 2 projects to my list of "things I'm going to build (someday)".

@kirk001 5 жыл бұрын

This a gorgeous device, sir. Thank you for making this video!

@66scotty73 4 жыл бұрын

Just excellent !! Much appreciated by many fellow woodworkers.

@johndiakonis6706 5 жыл бұрын

Wow!!! Beautiful and explained with detail!! Thank you!!!

@jackhinkle8844 5 жыл бұрын

Just found your channel and your instruction is by far the best I've found. Thank you for your diligence.

@thiagoabsc 4 жыл бұрын

Simply great! Great design and with safety tips... perfect!

@joecnc3341 3 жыл бұрын

Liked/Subscribed/Notified - I like your "right down to business" approach to your videos. Thank You. No terrible music, no talking for 10 minutes about how you had to go to the autoparts store to find a cell phone holder (even though that wasn't the topic of the video). I also appreciate your making the plans available for free on your website. Nice job - the whole way around!

@ernieengineer3462 5 жыл бұрын

Great project and design! Great presentation too. Keep making more like this.

@AlexAnev 5 жыл бұрын

Thank you so much dear Patrick Sullivan ! Perfect work.

@MrAnimal1971 Жыл бұрын

This is the miter gauge, I've been looking for. Excellent production quality too.

@martinparkinson935 3 жыл бұрын

Hi Patrick, You've no idea how long I've been trying to find this video of yours since obtaining a table saw. Now I'm over the moon and have added it to my to do list. Thank you for your time and your video on this, much appreciated. Regards Martin

@genelomas332 5 жыл бұрын

Great video Patrick, thank you. Also, really good to see you giving measurements in imperial and metric - you're doing your bit to help bring your countrymen inline with the rest of the world.. :)

@enzorocha2977 5 жыл бұрын

Thanks for making the PDF template free. Very much appreciated. Also, a phenomenal wealth of knowledge gained from the video. Thank you for being such an awesome human being :)

@AmplifyDIY 5 жыл бұрын

I love this idea, and your video is extremely well thought out and easy to follow. I'm planning to build my own mitre gauge from your plans. Thank you!

@porthose2002 5 жыл бұрын

You do really outstanding work. Thanks for taking the time to put this all together and share.

@matthewgrattan5131 5 жыл бұрын

A well-made jig and a thorough and clear video - thanks!

@robertwilson7143 5 жыл бұрын

Thank you! Thank you! Recently I purchased a Shopsmith with somthing similar to this and the base had gotten wet and expanded. I had no idea what to do with it and had considered tossing it to the burn pile. i am glad I did not do this. I will be using the aluminum guide and rail to make another one with your instructions on alignment and building. This is the best description for this jig I have seen. Thank you for your help!

@buckmcdaniel8631 5 жыл бұрын

I think this is the best miter gauge I've seen. It's a little beyond my skill level right now, but I would love to consider building it later. Great video!

@independent900 2 жыл бұрын

As stated by others, excellent video. What I liked most were new techniques and approaches that can be applied in other contexts. Thank you.

@Acheiropoietos 5 жыл бұрын

I really enjoyed this because I didn’t realise I needed a tool like this for my projects. Perfection!

@davidgagnon1961 5 жыл бұрын

The plans will be helpful in building of the gauge. Thanks and I think you have made a vast improvement over others in building a accurate gauge. looks easy enough to build. Thanks for the plans.

@michaelkocks1838 4 жыл бұрын

Very good designed and built. I appreciate the free plans you provide for your well done projects.

@ralfns730 5 жыл бұрын

Wow I love this, your self made magnifying plastic is awesome as well as this fixing clamp, great idea!

@stylistic007 Жыл бұрын

Thank you so much. You are such a great teacher! And your generous nature is admired. Well done!

@darrowfortheprosecution1404 5 жыл бұрын

A very well designed and executed piece. It takes on the flare of store bought tools, only with more love applied.

@robertodefazio 5 жыл бұрын

An outstanding, clear, and very helpful presentation. Thank you!

@davidtew1545 2 жыл бұрын

Love the video & I am building my own jig now. I am thinking that instead of placing a series of T-nuts for the hold-down I will install a track on same line as T-nuts. Does anyone see any problems or benefits of doing this?

@IH1940HAY 5 жыл бұрын

Excellent narration on a very detailed project. Thank you.

@barbarianatgate2000 5 жыл бұрын

Excellent, all the way around. Not only a great tutorial, but an outstanding build as well! New subscriber just because of this video!

@mkushin 5 жыл бұрын

This thing is really awesome. Thanks Patrick!

@michaelbelleisle4196 5 жыл бұрын

Outstanding tutorial Patrick. Just last week I looked at what I have for a taper jig and it was just not right so I decided to make e new one and here sir you have done all the R&D I shall use it to make both weigh and left gauges. TY

@rogeriodearaujobonito6377 5 жыл бұрын

This is what I was looking for . Thank you very much for your generosity !

@Furfoot77 4 жыл бұрын

i watch allot of jig making videos, and this one looks great and I think I can build this. your video left me with no questions :)

@ezaboleme 5 жыл бұрын

One of the best videos about angled cuts I have seen. Also huge thank you for the plans on the web page. A good part of the audience is located outside of the USA, so we use the Metric measuring system, please keep in mind when doing the plans. Thanks again for the excellent video.

@parkwayconcepts8758 5 жыл бұрын

Holy smokes, man! This is a great video. Thank you for taking the time to explain the process. I don't think anything you said was wasted, either.

@noelrieusset718 5 жыл бұрын

Great detail, good to see some metal work with the timber work, well done I enjoyed it. Thanks.

@denizdurdag 5 жыл бұрын

Great idea and a great way of sharing it. One of the best woodworking videos on KZfaq. Thank you.

@bobclifton8021 5 жыл бұрын

Very nice jig and equal to any commercial one. Good concise instructions too.

@chineduihekwoaba8608 4 жыл бұрын

Thanks Patrick for sharing this wonderful video

@edwalshe2688 5 жыл бұрын

Many thanks for sharing this brilliant design, plans and video. It is people like you that humble us mere mortals with your generosity and technical know how. Greetings from Ireland.

@JakeBiddlecome 4 жыл бұрын

It always brings me joy to see people using fountain pens or dip nibs. I keep a box of Nikko Gs on hand for fine or variable line projects. They are the simplest, cheapest, and most well engineered tools for inking, and they're so much fun to use! Thanks for sharing the video.

@LinasJu 5 жыл бұрын

perfect ! i'd contemplated on this for few days and found this awesome video then, its right to the bulls eye. Thank you. Many solutions for this problems are made , but i believe this one is by far the best.

@JK-qm8ps 3 жыл бұрын

This is a fantastic tutorial and your accuracy was extremely good, a pleasure to watch, thank you so much

@95ffd 4 жыл бұрын

WOW!!! I would pay just to spend a day in your shop, learning from you. Well done!!!!

@golfhacker9051 3 жыл бұрын

A very well produced tutorial. 11/10 from Brisbane.

@nonparticipant4671 5 жыл бұрын

Thanks for this Mr. Sullivan. Your video is inspiring us to create excellent work, and It's clear that your precise way of doing things translates to woodworking in that magical way. I don't think it's being overly dramatic to say that the future of the gentle art of woodworking is very much dependent on experienced guys handing down techniques and the like. It really does make a difference. How great is it that the social media so popular with our younger generations makes this available to them. BTW, I am near Chicago and have seen the Park Districts drop this type of training, and can say that there are no clubs or training facilities that don't have to charge restrictive amounts (due to very real overhead). A very real sign of the times.

@woodworkingspace7342 5 жыл бұрын

This is a fantastic design !!! Professional and very well designed and built video. Thank you for sharing this brilliant idea with everyone.

@Taz43055 5 жыл бұрын

Patrick, I just want to say THANK YOU for your kindness and generosity for sharing your knowledge and your plans to build this for FREE! I totally agree with everyone else that has commented on your video that this world needs more MEN / people like you.!! Please keep these amazing and professional video's coming. I love everything you've shared and look forward to more of your video's and gaining knowledge from you. Again... THANK YOU!

@deanaoxo 5 жыл бұрын

Wow, i can't wait to make my own. Jigs rule my shop, and while i've a very crude version of this for long cuts, dialing it in is a real pain(not needed that much). This, on the other hand, will help chase that elusive square that we all seek so desperately. . . thank you.

@GrillBastelspezi 5 жыл бұрын

Hey man, I thank u so much - I'm searching a magnifying bar / lens for a self made tablesawfence here in Germany with no success. now I found one. Thank you. U'r miter gauge is perfect. thx 4 sharing