Prius Synergy Drive Full Tear down

  Рет қаралды 406,391

DJDAudio

DJDAudio

12 жыл бұрын

In this Video we tear into a 2nd Gen Prius Transmission part by part and do our best to explain what everything is.
We are by no means experts in this so please feel free to comment below on things we may have missed.
And before you ask, All parts in this video already have homes in new projects, so nothing is for sale, sorry.

Пікірлер: 249
@fradaja
@fradaja 9 жыл бұрын
best engineered mass production cars in the world
@hedgehogthesonic3181
@hedgehogthesonic3181 4 жыл бұрын
Correct.
@joecobra48
@joecobra48 3 жыл бұрын
So far.
@amartya916
@amartya916 4 жыл бұрын
Many many thanks to both of you. I landed upon this video completely by chance (was looking for Prius inverter related videos), and I am thrilled that I did. The final bit where you put all the components together, and talked us through how MG1 and MG2 synchronize and drive the wheels either via battery power or via IC engine power was fantastic as well. I have always believed that opening up a machine is the best way to gauge quality, I think I now consider myself better informed about Toyota's hybrid drive systems thanks to this video.
@doctorzaius4084
@doctorzaius4084 9 жыл бұрын
Great video guys. There are a lot of so-called auto enthusiasts out there who have, for some insane reason, convinced themselves that hybrids are impossibly complex, unserviceable, frail, an affront to god, a harbinger of the apocalypse, etc. I wish I could force them all to watch your video, because from a maintenance standpoint, this is no more complicated than a conventional hydraulic automatic transmission - and as you guys mention, the Toyota HSD power-split drive is practically bulletproof. I've been in Camry Hybrid NYC taxis with 400k+ miles on them. They're incredibly durable cars.
@soilmanted
@soilmanted 8 жыл бұрын
+doctor zaius It looks SIMPLER than a conventional hydraulic automatic transmission - at least mechanically. I'm wondering about the computer control box which reads the 2 shaft speed sensors and decides when to start the engine, how much juice to give to M2 to control its speed, etc.
@kenstein
@kenstein 8 жыл бұрын
+Theodore Zuckerman It is. As a gearhead and embedded systems engineer, I see this video and want to go pillage priuses for fun brushless DC motor parts at the junkyard. I guess I might do that Sunday, actually... Anyone know if the motor-generators are bathed in transmission fluid, coolant, or neither? I'm guessing ATF or air since I see no coolant deposits, but I couldn't tell for sure.
@kevindiaz-lane4404
@kevindiaz-lane4404 6 жыл бұрын
It cooled by the ATF
@ryshask
@ryshask 2 жыл бұрын
Pretty cool teardown. I definitely appreciate what Toyota has done in terms of hybrid tech more than I ever did before.
@awesomeairguns
@awesomeairguns 11 жыл бұрын
Nice video, the engineering in the Prius is amazing.
@mrmrpaice
@mrmrpaice 12 жыл бұрын
Awesome footage guys, both practical and informative and highly useful to technicians. many thanks
@inlinesicks
@inlinesicks 11 жыл бұрын
Awesome video! The transmission is actually much simpler than I thought it would be.
@paulfontaine7819
@paulfontaine7819 5 жыл бұрын
Thank you for having such a perfect sound.
@tombutsik
@tombutsik 11 жыл бұрын
Thank you guys for your effort to show how that thing work..
@brucemitzit166
@brucemitzit166 11 жыл бұрын
Nice job. Amazed you guys are crawling on the floor. I'd need a chiropractor after that.
@1g2002541
@1g2002541 4 жыл бұрын
awesome video, the first time reveal of the heart of the Toyota hybrid system
@gregcollins3404
@gregcollins3404 7 жыл бұрын
BTW, with those lineman gloves, you are supposed to wear the accompanying leather gloves over them to protect the insulation. The rubber gloves by themselves can be easily damaged and should not be trusted with high-voltage.
@allenludwig3626
@allenludwig3626 7 жыл бұрын
this was really interesting, I wondered how they work you guys did a good job, . you hit the hight points now the unit work,I have a general idea of how it all works now thanks
@axmed711
@axmed711 9 жыл бұрын
Nice u r my best two amazing guys will like to hear from u again thanks to you two from a prius v owner guy
@Hongzbengkelspesialismatic
@Hongzbengkelspesialismatic 2 жыл бұрын
this video is very useful, I wish you success always and don't get bored to share your knowledge with the world, greetings from automotive from Indonesia
@dustinswatsons9150
@dustinswatsons9150 9 ай бұрын
The video has had a lot of impact on me thanks
@TheFlacker99
@TheFlacker99 11 жыл бұрын
Thank you for recording the teardown :)
@jimmydean111
@jimmydean111 10 жыл бұрын
That was Fantastic!! Thank You!!
@atilladolphun
@atilladolphun 9 жыл бұрын
verry verry informitive. i was under the impression that the motor and electric motor were on a seprate drive thank you verry much for posting this video.
@ysensei587
@ysensei587 7 жыл бұрын
Very educational, Thanks!
@justinsincoise6693
@justinsincoise6693 9 жыл бұрын
Very informative. Thanks guys. That was brilliant insight. Now I know my prius v a little better.
@paulwharton1850
@paulwharton1850 7 жыл бұрын
Excellent - Very interesting. Thank you so much.
@whathappenswhen4767
@whathappenswhen4767 7 жыл бұрын
the complexity of these hybrid cars makes you really appreciate your car.
@silaspc01
@silaspc01 12 жыл бұрын
Great job, really interesting to watch.
@integdrd
@integdrd 11 жыл бұрын
Great!!!! Loved the humor...very informative..
@ShahNawaz-ji1dm
@ShahNawaz-ji1dm 11 ай бұрын
Thanks for the info: Love you guys
@FWDSlip
@FWDSlip 5 жыл бұрын
Great work guys, this is really helpful :)
@K9malinois_dog_love
@K9malinois_dog_love 4 жыл бұрын
Fantastic work!
@TheStudentoflove
@TheStudentoflove 11 жыл бұрын
Thanks for the info,and taking the time to share it.
@higgsboson3356
@higgsboson3356 8 жыл бұрын
In Japan Toyota Techs work kneeling on the ground too. He must have trained in Japan!
@vasileios_glystridis
@vasileios_glystridis 8 жыл бұрын
Nice video guys very cool and.......... keep walking,
@sandhu7121
@sandhu7121 3 жыл бұрын
Having fun these guys
@NihalKp-vo9kw
@NihalKp-vo9kw 10 ай бұрын
Thanks buddy Informative
@amirfalahat6720
@amirfalahat6720 4 жыл бұрын
Thanks guys, it was very useful
@TheTrueRandomness
@TheTrueRandomness 12 жыл бұрын
That was awesome! Really informative, well planned, well edited. Simply awesome. Do you have a background in tv/related fields?
@wayne21williams
@wayne21williams 11 жыл бұрын
great vid bro! very informative
@jjl6519
@jjl6519 8 жыл бұрын
Great video, thanks
@Hongzbengkelspesialismatic
@Hongzbengkelspesialismatic 2 жыл бұрын
sangat bermanfaat video ini semoga sukses selalu dan tidak bosan untuk membagi edukasi ilmunya kepada dunia ,salam dari otomotif dari Indonesia
@rafihussain
@rafihussain 5 жыл бұрын
Great job. Thanks
@MishaleStarling
@MishaleStarling 7 жыл бұрын
IF you are going to work on cast aluminum on the ground, lay something soft down before placing a mating surface face down. Cast aluminum gouges and scrapes easily and mating surfaces are machined. Please do not do what they did and place it directly on concrete if you run into a corroded bolt and accidently turn the whole thing you could destroy the surface causing premature failure of parts and or leaks.
@chrissscottt
@chrissscottt 5 жыл бұрын
And preferably hoist it onto a bench. Much easier and comfortable to work on.
@nick68231
@nick68231 5 жыл бұрын
Yes, great video. I really enjoyed watching this as an owner of a Lexus RX400h with basically the exact same HSD system. A few pieces of advice to go along with what Mishale said though. I definitely agree with her about the gearbox 100% but another thing. The metal tools as well should not be used on any machined mating surfaces, especially soft aluminum. No metal hammers to pop out gears either. They make hard plastic wedges and special plastic tools for that, plastic hammers to bang on the wedges and gears.
@anandrattu
@anandrattu 10 жыл бұрын
Great job sir
@knowledgeispower6949
@knowledgeispower6949 9 ай бұрын
Very educational video
@DJDAudio
@DJDAudio 12 жыл бұрын
That does make allot of sense for less eneregy is loss in inducing magnetic fields via current in the rotor as heat. Thanks!
@reelMn
@reelMn 7 жыл бұрын
Thanks for the video, really helpful. My Mk1 Prius has a mechanically-operated park pawl that's not engaging for whatever reason, I'm trying to figure out if it's a massive job to get it out, in case it it broken, or whether it could be the cable isn't pushing it far enough to engage.
@yochirori
@yochirori 12 жыл бұрын
very interesting video. thank you!
@SuperBeastin247
@SuperBeastin247 2 жыл бұрын
Great video ! I was left wondering what you did with the actuator to turn it into neutral
@jimmyg41
@jimmyg41 11 жыл бұрын
Thanks for the video!
@questionssm
@questionssm 12 жыл бұрын
the look on the techs face was classic!
@JDSIMON2
@JDSIMON2 9 жыл бұрын
Thank you guys
@abdulwaaseihsultan7733
@abdulwaaseihsultan7733 2 жыл бұрын
Marvelous 👌👌👌👌👌
@WallaceRoseVincent
@WallaceRoseVincent 7 жыл бұрын
Love it!
@osvaldonava3174
@osvaldonava3174 5 жыл бұрын
Great video!! Did you guys end up doing anything with them motors?
@kongjulee
@kongjulee 12 жыл бұрын
Thank You !! Did good job !!!
@mcflynguyen
@mcflynguyen 11 жыл бұрын
isnt that the guy from the video ''Pretty drunk guy goes for more beer'' ?? Great video by the way :) i finally get to see prius taken appart
@bigpaddy5224
@bigpaddy5224 7 жыл бұрын
Good movie Thanks!!
@anthonymchale1741
@anthonymchale1741 3 жыл бұрын
Awesome vid I have always been so curious what it looked like in side ...Mine is at 300K and I think it is going to my project tear down ..I think its an inverter issue so might not make to transmission ..thx guys !!
@albaadanim
@albaadanim 10 жыл бұрын
Also the orange wires are strict when u hook them up or what is the order if I just want to make sure they are correct. I replaced the battery and tried another inverter but so far engine wouldn't turn at at. I hear a click but never turn the engine. Even when the car in ready mood. Thanks for the help. Love the video
@robertdeffenbaugh4479
@robertdeffenbaugh4479 4 жыл бұрын
I'm amazed how small this transmission is. I wonder how much larger the coils would be on the Volt?
@DJDAudio
@DJDAudio 12 жыл бұрын
@TheTrueRandomness Thank you! I do A/V for a living so that may have helped. :) I was not able to get a camera man this time, and with one of the cameras that would only record for 5 Min at a time I had to get creative with editing haha
@prmayner
@prmayner 11 жыл бұрын
alternator on steriods. thanks guys never seen one apart.
@74VDC
@74VDC 11 жыл бұрын
Enjoyed the video...very informative. Where you able to reassemble correctly...lol? It's amazing the degree of reliability Toyota has acheived with these beasts...so much stuff going on in the HSD.
@dbradley3
@dbradley3 12 жыл бұрын
Very informative...Thanks
@Einstune
@Einstune 11 жыл бұрын
awesome video! ya'll seem to know a lot about the hybrids, would you happen to know where the atf fill plug is on 2013/2012 camry hybrid, and how much of it the car lost when the passenger side axel was pulled out?
@Brianhartmanmusic
@Brianhartmanmusic 12 жыл бұрын
I'm just a Prius owner and looking at this device I feel like I own a seriously advanced piece of engineering. This is seriously high technology. To the un initiated it looks like it came from outer space.
@KiwiMaker
@KiwiMaker Жыл бұрын
Wow the planatery gears are actually quite small. Thanks for the vid
@derrickcarter912
@derrickcarter912 7 жыл бұрын
Thank You for this great video! Very nice job explaining the components. I have a question that I hope you either have knowledge of or can obtain. Can you tell me what the Kwh is of MG1 and what is the output current of MG1 when it is in regen mode? I realize that the power MG1 is generating is 3 phase which must be changed to DC to recharge the batteries. Just curious what Volts, Amperage is produced directly by MG1 if in fact it is similar to or greater than a standard alternator prior to being rectified. My guess is that MG1 produces more power output than a standard alternator.
@deionlele4063
@deionlele4063 6 жыл бұрын
good video guy thank
@circusboy90210
@circusboy90210 12 жыл бұрын
20:03 hpm magnetic motors also suffer less from heat & generate less heat on start up, and also use much less intitial inductive load which keeps the heat down & lengthens the life of the motor they also weigh much less .
@onefixitman
@onefixitman 4 жыл бұрын
You guys know they make battery powered impact drivers to speed the cover removal process. Good vid.
@michael47lamb
@michael47lamb 5 жыл бұрын
Hi Guys, Great Vid! I have a question about how the ATF gets into and all over the internal parts: I did not see any seals to contain the ATF in the gears so I am assuming it goes all over the place in the trans too. So does the ATF get all over the electric parts too? And doesnt that make a bit of a electrical shorting hazard as the ATF gets old/carries metal dust and breaks down? I also suspect that high freq high voltage would have little problem finding an electrical path through the ATF, especially when it is full of metal dust from the gears wearing over time. Any thoughts on this? Thanks.
@circusboy90210
@circusboy90210 12 жыл бұрын
yes , it's just good work habit to always do things properly even if it is broken. remember bad habits are easy to form while good habits hard to achieve. yes I'm guilty of typical guy thing too sometimes when I really want something done yesterday.
@chromebook6927
@chromebook6927 9 жыл бұрын
it is maybe like a torque converter when is spins then grabs , I just thought of that because I had one go bad at one time and that is what it does like slipping then grabbing but with a noise ,bang
@longboardluv2
@longboardluv2 11 жыл бұрын
wow you guys are smart.
@dclaluminium665
@dclaluminium665 Жыл бұрын
Thank you
@brucemitzit166
@brucemitzit166 11 жыл бұрын
You must be driving a 2nd gen or earlier. My 2010 is beautiful. I love this car.
@alexcristian2005
@alexcristian2005 7 жыл бұрын
goog job!!!!!!!!!!!!!!!!!
@64davrecon
@64davrecon 9 жыл бұрын
Great Video, Thanks for posting! One question I have about the transmission's operation that I just can't wrap my head around, is - Is there any kind of physical or mechanical brake on the rotation of the MG1 (the smaller one)? That power split device looks very much like an open diff. It seems like there's a lot of opportunity for power to spill out the back of the transmission (thru MG1) when the ICE and the main motor MG2 are turning at full torque, much like when you lift one wheel of an open differential off the ground and that unloaded wheel spins up uncontrollably. How do they stop that?
@kenstein
@kenstein 8 жыл бұрын
+64davrecon I'm honestly not sure, but you can use a brushless motor as somewhat of a brake - you just shunt the windings all to ground and it becomes an eddy current brake, effectively. It won't completely stop the shaft, there will be some slippage, but it will bring it nearly to a halt, which is good enough in this case. If you want peak efficiency you could even put that power into charging the battery to apply reaction force to the MG1 rotor instead of just shunting it to ground.
@gerryheld
@gerryheld 12 жыл бұрын
Thanks a lot!
@mr.a5147
@mr.a5147 7 жыл бұрын
People are people. Too true.
@DJDAudio
@DJDAudio 12 жыл бұрын
Good catch!, but with the alternator I was running about 20V AC max much safer then the 300VAC found in the Prius. so no need for the gloves here.
@douglas2510
@douglas2510 3 жыл бұрын
Djdaudio what do you think caused the windings to burn? Is the rotor and stators immerse cooled in transmission fluid too?
@DJDAudio
@DJDAudio 12 жыл бұрын
Thanks!, Jason the Tech in the Video let me know they go through extensive training on how to open these, we had the phone book sized manual sitting on the desk next to us. But being that we did not plan to put it together again, and that it was damaged in a wreck, we did the typical 'guy' thing and skipped the manual :)
@fabianolivas6782
@fabianolivas6782 4 жыл бұрын
Friend, what are those orange cables that are connected to the motor and what are they for and how do they work?
@adamturowski3765
@adamturowski3765 2 жыл бұрын
@@fabianolivas6782 They are connecting the motor to the inverter.
@OVER-bENGINEERED
@OVER-bENGINEERED 11 жыл бұрын
Awesome video. MG2 is 30kW right? I bet I could make an awesome generator with a full wave bridge rectifier and a charge controller on MG2. Are the stators bathed in oil or are they internally cooled with tubing and passages?
@SoHighIFly
@SoHighIFly 3 жыл бұрын
@ 15:30 another reason why it doesnt run is because its "poling" without the rear bearing being located and the air gap being small, the rotor is being pulled by the magnetic field over to the stator
@jeancharlesfidelius8195
@jeancharlesfidelius8195 7 жыл бұрын
thank you very much for this video, y'm french car mechanic and i will dead less 'slang' ! thanks to you.
@jameswoodcock7902
@jameswoodcock7902 12 жыл бұрын
wow is all i can say alot of work a bit beyond my knowledge but very interesting as im always studying this type of stuff so thanks for a real neat vid the gears i understand the electrics not quite ive taken apart computer harddrives so am fimiliar with very strong mags just those little things can pinch yur fingers ouch but im pretty daring and will take apart most anything
@blaqkhavok4863
@blaqkhavok4863 5 жыл бұрын
Is there a way to seperate/remove the transmission from the output of mg1 and 2? As in... would it be possible to take an out put from the motors and hack off the housing section of the transmission to possibly weld on an adapter plate... ?
@halllwd94
@halllwd94 7 жыл бұрын
cool. do you have a by idea what changed between this and threw newest one in the 2016/17?
@thebridge5483
@thebridge5483 2 жыл бұрын
Nice
@ihatesmartphones
@ihatesmartphones 6 жыл бұрын
would have been interesting to see you use a drill to spin the MG with
@kolapoolakonu2269
@kolapoolakonu2269 10 жыл бұрын
Great Job!!! Doug and Jason, I love the Prius and i want to buy a used one (2004-2009 model), how can i avoid buying a Prius with transmission or Hybrid system trouble from either owner/dealer? I live in the hot and dry climate of Phoenix AZ.
@steve5912
@steve5912 5 жыл бұрын
You must be gay if you dont like a roaring v8.
@Medalavi
@Medalavi 8 жыл бұрын
if the electric motor burns for any reason does the engine runs to get you from point A to point B?
@MrBrownstick
@MrBrownstick 11 жыл бұрын
Top stuff
@mahdiqurriesh7227
@mahdiqurriesh7227 4 жыл бұрын
Thanks
@escueme
@escueme 5 жыл бұрын
Dude with the short hair sounds like a fuckin' genius
@phototristan
@phototristan 10 жыл бұрын
This is like alien technology.
@TheRealNisu
@TheRealNisu 4 жыл бұрын
str8 to the point i fkz wit chu guys
@circusboy90210
@circusboy90210 12 жыл бұрын
woul like to thank you for making this vieo though I would never own any junk technology(more than likely never) such as this , I will definatly work on them for $90hour. it is good to know different things. like this work if opportunity comes about to design better solutions or to just fix these.
@anuragavindana5861
@anuragavindana5861 4 жыл бұрын
good
@chromebook6927
@chromebook6927 9 жыл бұрын
I have a 2004 civic hybrid qirh 184000 miles never been wreaked and when I start to take off from a stop I feel like a bang like a jump into gear type noise , it does it all the time when starting from a complete stop sometimes it is an easy noise or a harder bang like jumping into gear , like a trans slip , can you give me a idea of what this may be ,
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