How to rebuild a Denso Starter

  Рет қаралды 115,388

Mike Lauer

Mike Lauer

10 жыл бұрын

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Пікірлер: 125
@donjet5371
@donjet5371 3 жыл бұрын
Simply the BEST starter rebuild video on youtube. Excellent step-by-step, no BS, how-to instruction. Well done Sir !
@rebuilderinabox
@rebuilderinabox 3 жыл бұрын
Thank you.
@jimtheponz8786
@jimtheponz8786 8 жыл бұрын
Mr. Lauer, I have worked on old cars in my driveway for many years. This is the BEST do-it-yourself video I have ever seen that helped me complete a project. Thank you.
@Johnny35130
@Johnny35130 Жыл бұрын
On the side of the road, no parts available, remove the cover off the solenoid pull out the plunger, sand the contacts or use pencil eraser loosen battery side contact slip a piece of business card under contact and re-tighten. This will compensate for the worn away area and make the plunger stay in contact until you can do it right. Great video!
@madfortar2008
@madfortar2008 9 жыл бұрын
Its about time someone who know what they are talking about done a "Complete" video on a Nippon Denso rebuild,, Thanks a lot great Video
@rebuilderinabox
@rebuilderinabox 9 жыл бұрын
Brian McDonnell It's like they say. if you want something done right you will have to do it yourself.
@flinch622
@flinch622 4 жыл бұрын
Well done. Here's a simple [and cheap] trick for brushes on this style holder: get a short piece of pvc pipe a little larger than commutator diameter and use that to spread brushes before setting the holder assembly on commutator. It's soft, so nothing gets damaged, and you eliminate the risk of chipping new brushes on install or nicking the commutator with bad angles. Just slide it on once you are setup.
@josphatmazuwa5363
@josphatmazuwa5363 Жыл бұрын
Ujht ko kkojhjgjgjukjhgggOoooo8obv bun nñl kkk o I'm l9od kooo kolp lol l VR ffg.
@ggaayiabraham4013
@ggaayiabraham4013 2 жыл бұрын
Who even dislikes such a video?? It’s so elaborate 💯 Thanks Sir.
@williamcharles9480
@williamcharles9480 3 жыл бұрын
Thanks, Mike for a very thorough video on these Denso starters. I'm doing an inspection for wear on a Summit brand Denso starter for my 67 Ford Mustang. The snout is different, but the solenoid and reduction gear/motor assembly are the same. My biggest concern was putting the brushes back onto the commutator. You covered that and everything else. Thanks again even if it's been 7 years after this video was made.
@rebuilderinabox
@rebuilderinabox 3 жыл бұрын
Your are welcome.
@robtullius7540
@robtullius7540 3 жыл бұрын
I watched your video like 5 times...its sooo good....I am rebuilding a Lexus starter motor and your video really helped me ...
@azzmann112312
@azzmann112312 4 ай бұрын
Thank you so much for the best video tutorial.My 4 runner starter just stop,now i can do the repair because of your nice video..Good job Mike.God Bless..
@thePonker
@thePonker 8 жыл бұрын
this is an awesome guide. this is the same as a toyota land cruiser starter for diesel motors 2h and 12h-t. instead of replacing the copper contacts, i ground them exactly as flat as each other and polished on a sharpening stone. got it back together and its never spun so quick.
@ghostcar
@ghostcar 7 жыл бұрын
Excellent tutorial. Thank you sir. I will certainly buy my kit from you.
@limamantapachitas
@limamantapachitas 6 ай бұрын
The best video on solenoid kit replacement, good job! Thank you
@89andresp
@89andresp 5 жыл бұрын
Great video. Thanks for the class on starters maintenance
@scottc346
@scottc346 5 жыл бұрын
Perfect. Doing this for my daughter this weekend. Thanks!!!!
@vmukal8430
@vmukal8430 7 жыл бұрын
Thank you for making and posting your excellent video on this rebuild! The close up video shots and narration are clear and spot on, like a professional production. Question - Does the contact on the plunger ever need replacing?
@markdahl3509
@markdahl3509 4 жыл бұрын
Excellent educational video did a great job !!! Thank you very much
@allenstallion7656
@allenstallion7656 Жыл бұрын
Best video!! Well done ! Professional ,thank you man ! Keep up the good work
@jeffshiver1169
@jeffshiver1169 6 жыл бұрын
oh yeah just to let you know, you've done a very helpful video
@jag7good
@jag7good 7 жыл бұрын
really nice job done and explanation vary easy to understand thanks for posting video like thumbs up for nice informative video
@pandukarathnasiri6665
@pandukarathnasiri6665 3 жыл бұрын
Excellent video. Thank you.
@madgoldnz
@madgoldnz Жыл бұрын
Excellent tutorial, thank-you
@JAHDZ-ch2vl
@JAHDZ-ch2vl 9 жыл бұрын
EXCELENT MIKE LAUER, VERY GOOD
@jeffshiver1169
@jeffshiver1169 6 жыл бұрын
how do I handle the brushes? starter kicks in great but it draggs. every other part of it looks great, I'm going to replace all of it anyway, but no since in going farther till I fix brushes
@stevesisniegas
@stevesisniegas 4 жыл бұрын
thank you, doing this on my Subaru.
@Jmoney512
@Jmoney512 8 жыл бұрын
good stuff, thanks for the help
@Doomzdayxx
@Doomzdayxx 4 жыл бұрын
Great video. Thanks,
@158mollie
@158mollie 8 жыл бұрын
Thanks mike for the help
@rebuilderinabox
@rebuilderinabox 8 жыл бұрын
+Steve Smith Your welcome
@bwwilson1765
@bwwilson1765 5 жыл бұрын
@15:40 Alternately, when you are tightening the nuts for the solenoid contact studs, install the plunger and hold it down on the contacts to keep them flat while tightening. That works well for me.
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
I will try that...
@tomheringer2047
@tomheringer2047 4 жыл бұрын
It helps to leave the spring out when you do this, but it works great. The contact surfaces will all be parallel to each other after the nuts are tightened. Double check your work and don't forget to reinstall the spring.
@robtullius7540
@robtullius7540 3 жыл бұрын
Great video
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
Mike. Very nice video. You've explained things well and thoroughly. You stayed on topic, showed us what to do and didn't break anything (unlike many videos I've seen). I have one question tho; you use white lithium grease on everything but on one part you say to use dielectric grease but use white lithium anyway. Dielectric has insulation properties while white lithium tends to conduct electricity. I saw that it did work with the whie stuff but I am wondering if Dielectric would be better (or worse) to use instead.
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
Either/or doesn't matter.
@ghulabkhan762
@ghulabkhan762 2 жыл бұрын
Good job
@Sertao2013
@Sertao2013 3 жыл бұрын
Great job Thanks
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
Housing paint at 7:23. What type of metal is the housing? If it's aluminum then a water based acrylic is recommended by several websites. If it's another metal, you may need a different paint.
@palangnar3588
@palangnar3588 8 жыл бұрын
Your video is very useful, thank you Mike , but i have a question, my starter like the one on the right ( i have a 2002 dodge caravan), was not turning most of the time, but one thing i could not understand is, in the morning( is cold here now in Canada), the starter was worse then when was warm during day time when i was driving around( this van is a commercial van), i stop and go a lot, turn on and off a lot i mean, why when was cold first thing in the morning was bad then to other times....by the way i change the starter today, and have the old one, i want to rebuild it myself.i haven't open it yet, what do you think is wrong with it.
@louisrichards3702
@louisrichards3702 Жыл бұрын
use only synthetic grease and oil, in extreme cold.
@journeyquest1
@journeyquest1 6 жыл бұрын
Rebuilt 90 Honda CRX starter w new contact and plunger. It still has same symptoms. Intermittent starting. Always starts when cold. Sometimes only clicking when hot. Always clicks though. New battery and good cables also..
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
Relay in fuse box sometimes
@obfuscated3090
@obfuscated3090 4 жыл бұрын
If you need a quick temp (or permanent) fix to route around wiring problems you can use a pushbutton (or spring loaded non-latching toggle) switch (don't forget an inline fuse or blade circuit breaker which fit inline fuse holders!) between any always hot or "hot when ignition is in on position" power source and the blade connector on the solenoid. Don't forget to neatly zip tie your wire out of the way and protect it from chafing where applicable.
@gulabkeerio1930
@gulabkeerio1930 4 жыл бұрын
good job
@obfuscated3090
@obfuscated3090 5 жыл бұрын
Harley starters on Evolution and later models are Denso OSGR and their rebuild is nearly identical to this video.
@davidtaylor3013
@davidtaylor3013 5 жыл бұрын
Found this after i replaced my contacts....good to confirm its a common problem and the light bulb moment
@midomashakil1904
@midomashakil1904 5 жыл бұрын
I don't know why the video not explain so easy like the others!any way thanks man.
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
Many other videos just show you how to change the contacts. Ours shows you how to service the whole starter which is a good idea.
@wintonbowman8789
@wintonbowman8789 6 жыл бұрын
Great video. My dodge caravan starter keeps trying to start the car even with no key in the ignition until I disconnect the neg side of battery. Could the contacts be shorted and this kit fix it. I have not removed the starter yet. Thanks
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
Shorted or needs serviced. Also be suspicious of the ignition system.
@asanthadhananjaya4239
@asanthadhananjaya4239 2 жыл бұрын
Is it ok to wash the armature with petrol?
@GlynWilliams1950
@GlynWilliams1950 Жыл бұрын
Good info You need a brighter light, its very dark
@dathuynh853
@dathuynh853 8 ай бұрын
Thanks video
@KidsandKittens217
@KidsandKittens217 2 жыл бұрын
My starter has the same look as the one you show at 0:21. It has the black plastic piece (which I will refer to as a "boot") inside which is the ignition trigger wire. That wire on my starter, on the inside of the solenoid is loose and the black plastic "boot" is loose and comes part way out and turns part way around. Could it be that I need to redo the soldering on the inside of the solenoid where that wire goes through the metal case? It shouldn't move around easily should it?
@rebuilderinabox
@rebuilderinabox 2 жыл бұрын
No. The part you call "boot" is an insulator. Boots are flexible. It is pressed into the aluminum housing, but it CAN be carefully tapped back in by holding a thick piece of wood (like a very small section of 2 x 4) on the insulator's outer shoulder and lightly tapping on the 2 x 4 with a small hammer. If the wire attached from the inside is broken, this would be a waste of time, however it could be soldered back on after fixing the insulator in the aluminum housing.
@jasonmunday9056
@jasonmunday9056 Жыл бұрын
This is a great tutorial. Inside the solenoid there are two wires that connect to the black connector. This black connector has broken off and the wires have separated on my starter. Can these wires just be soldered back to the connector? You can easily see this at the 10:30 mark toward the upper right of the contacts.
@rebuilderinabox
@rebuilderinabox Жыл бұрын
Just pull up gently on wires to make sure still connected to coils. Re-solder. Make sure outside nut is tight enough to prevent spinning during installation or hold with some kind of tool from the inside.
@jasonmunday9056
@jasonmunday9056 Жыл бұрын
@@rebuilderinabox Thx so much for the help. Sure has made this easier for me!
@KidsandKittens217
@KidsandKittens217 2 жыл бұрын
I'd like to bench test my starter now that I have it all back together. At 22:56 you mention an alligator clip. What is the alligator clip attached to (the end of the alligator cord that ISN'T touching the starter). I have jumper cables, but where does the alligator clip come from?
@KidsandKittens217
@KidsandKittens217 2 жыл бұрын
Never mind, I figured it out. So we are just to touch the other end of the alligator clip wire briefly to the positive red clamp.
@rebuilderinabox
@rebuilderinabox 2 жыл бұрын
Any hardware store. Any big box automotive. Just ask for it by name.
@dancarlin5434
@dancarlin5434 5 жыл бұрын
Question, If you have a Denso type Starter that the Bendix and Solenoid both function perfect and solenoid contacts are good, and brushes and comutator look good on but will only crank intermittently if at all, what is the usual problem?
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
Not a usual problem. Solenoid coil ?
@dancarlin5434
@dancarlin5434 5 жыл бұрын
@@rebuilderinabox Solenoid functons fine, going to recheck the M side bolt nuts etc then brush mounts & armature next.
@shobud7561
@shobud7561 4 жыл бұрын
What is the steel ball for / or do in the clutch assembly ?
@rebuilderinabox
@rebuilderinabox 4 жыл бұрын
Gives the spring something to sit on that will encourage the plunger disc to slightly rotate when de tensioning.
@garagem.74
@garagem.74 Жыл бұрын
This starter is the civic? 99 95?
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
More questions. You advise to spray the inside of the housing with dielectric or flat paint. Would liquid electric tape also work? I'm assuming you want to insulate that area. Lastly, what do you advise to use to clean things? Would a solvent such as denatured alcohol or throttle body cleaner be too caustic? What about something like Simple Green followed by rinsing, or is water to be avoided?
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
No, I would not use liquid tape there. Red insulating paint or spray on tinted ignition sealer would be optimal. If none handy, just regular paint would be OK. Mineral spirits with a good soapy water base rinse and thorough dry. (Dawn is great for this, or if no greasy residue is present, just use Dawn)
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
@@rebuilderinabox I'm sorry to keep bombarding you with questions but I do have one more. You said that "regular paint" would be OK. Would that include flat wall paint, semi-gloss/glossy wall paint and (this one I actually have on hand) white acrylic leather paint (I bought to whiten shoes)??
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
No No No. It has to be a paint that's made for metal
@AikidoTubeSock
@AikidoTubeSock 5 жыл бұрын
@@rebuilderinabox OK. Thanks Mike, that makes sense. Hey I'm new at this rebuilding stuff.
@jasonwilliams781
@jasonwilliams781 3 жыл бұрын
Will you please elaborate on yrs and maybe even the part numbers of the starters in this video?
@rebuilderinabox
@rebuilderinabox 3 жыл бұрын
There's too many to list. You are welcome to visit our application site that has pics and numbers. performancestarter.com.
@KidsandKittens217
@KidsandKittens217 2 жыл бұрын
At 12:13 you mention a rubber water seal. Is that a tiny o-ring? Or is it a flat, flexible washer?
@rebuilderinabox
@rebuilderinabox 2 жыл бұрын
A tiny o-ring.
@KidsandKittens217
@KidsandKittens217 2 жыл бұрын
@@rebuilderinabox Thanks!
@bookguitarguy
@bookguitarguy 8 жыл бұрын
Would multipurpose grease work in place of the white lithium here? Thanks for the video!
@rebuilderinabox
@rebuilderinabox 7 жыл бұрын
It is recommended to use the White Lithium over the multipurpose grease. However if that is all you have you could get away with it as long as you use the multipurpose grease very sparingly.
@wpch1
@wpch1 4 жыл бұрын
You forgot to seat the rubber grommet at the base of the motor housing before putting the top on. You can see it. Very informative video though, went through mine after watching
@mugen1237
@mugen1237 4 жыл бұрын
Great video. It's nice that you show everything and you explain things thoroughly. I just had one question and it might be a dumb one, but what kind of oil are you referring to? Thanks, I'll be following this guide to rebuild my Denso starter. Also I just took a look at my starter and my design is a bit different. I don't have long screws like yours. I do have 4 screws holding the part with the brushes in it but they're very hard to loosen and I don't want to strip them. Any thoughts?
@rebuilderinabox
@rebuilderinabox 4 жыл бұрын
Motor oil. Or household oil. No specific viscosity.
@mugen1237
@mugen1237 4 жыл бұрын
@@rebuilderinabox Perfect, thanks. If two of my screws are really hard to get off, would some WD40 or penetrating oil help? They're the round screws so I can't just use a ratchet. I don't want to strip the phillips head.
@rebuilderinabox
@rebuilderinabox 4 жыл бұрын
Tap briskly straight down on them with a hammer 'till the x patterns mushroom over a little. Then tap the Phillips tool straight down into the x , reforming it. OR small newer vise grips sideways to screw.
@mugen1237
@mugen1237 4 жыл бұрын
@@rebuilderinabox So hit the head of the screw straight on? My screws are sunken in and therefore flush. I might try the small vise grips. If I get these out could I just replace these with screws with the same pitch and thread but put ones with a hexagonal head so I could just use a ratchet? I'd only consider that route if I had to use the screw remover. And when you just say grease in the video, is it always referring to lithium grease? Thanks a lot for the help.
@rebuilderinabox
@rebuilderinabox 4 жыл бұрын
@@mugen1237 . Yes, straight on. Straight down on hard surface. Also a little heat on the side would not hurt.... It may be hard to find a bolt with the right pitch and length, but the right size head. White lith. grease on the threads insures no more corrosion/no more problem with dis assembly.
@user-zt1pk4rh1x
@user-zt1pk4rh1x 7 жыл бұрын
Why do you have to put white lithium grease where the brush holder makes contact with lid? I've been working with starters and alternators for years,never seen even manufactureres doing that. These spots have to be as clean as possible.
@rebuilderinabox
@rebuilderinabox 7 жыл бұрын
It help the plunger to not stick as it ages. The back we put it on to help keep a solid ground contact for the starter. We have done it this way the last 30 years.
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
After you have done quite a few of them, you should notice some of the cores are pitted and failed in this area. White lith on the inside and epoxy on the outside (Mitsubishi diesels)prevents that fairly common scenario.
@fortis619
@fortis619 6 жыл бұрын
How long would a starter hold up after replacing just the contacts and plunger ?
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
With a good battery, cables and connections, "100K"... if brushes are good which would be normal as shown in video.
@obfuscated3090
@obfuscated3090 4 жыл бұрын
Many years! These starters are standard on Harley-Davidson since the 1980s (first used on Sportster, later on everything else until today) where they work MUCH harder than on cars due to design constraints and tiny motorcycle batteries. They are outstanding starters. I've worked on many of them.
@razorhd5372
@razorhd5372 4 жыл бұрын
@@rebuilderinabox Outstanding video Mike as am currently replacing a failed Bendix/starter clutch on a Denso starter on my 2000 Harley Heritage Springer Softail. Have 46K miles and the starter clutch is notorious for failing where you get the starter whining sound but will not turn engine over. Bought a ALLBALLS starter clutch and your video was extremely helpful! BRAVO MIke...well done!
@rebuilderinabox
@rebuilderinabox 4 жыл бұрын
Thank you.
@Sixrabbbit
@Sixrabbbit 7 жыл бұрын
I should have rebuilt my power steering pump and starter. I don't trust most reman and would prefer to keep all original parts in my car. I wish I knew the parts were rebuildable before I bought reman
@matischiavoni6565
@matischiavoni6565 3 жыл бұрын
Hi guys i have a little problem with my nipondenso, when i test it outside the car the bendix spin but it doesn't do it clean i have a video if you can give me a hand it will be great i am traveling and im doing mi self! Tank
@rebuilderinabox
@rebuilderinabox 3 жыл бұрын
Post the video, I'm not quite sure what you mean.
@lawrencevanniekerk5328
@lawrencevanniekerk5328 5 жыл бұрын
How about a complete overhaull on a toyota raider 30. D 5l 1999 starter motor rear bearing 7😂
@G00B3R91
@G00B3R91 6 жыл бұрын
What does the starter kit come with. Please reply.
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
Various most common copper contacts. We wanted to keep it simple but effective.
@G00B3R91
@G00B3R91 6 жыл бұрын
Mike Lauer I am also trying to figure out what the size of the bolts that hold the Cruise Control Servo to the battery tray are. I have lost them. Please reply
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
Don't know what type of vehicle you have, but we only carry starter, alternator parts.
@whiteknightcat
@whiteknightcat 6 жыл бұрын
So no gears then? There's an occasional noise upon starting that sounds like a stripped gear trying to run, but next attempt is successful. Toyota tech seems to think starter is bad. I've replaced contacts before but if the Bendix or other gears have a stripped tooth/teeth, am I stuck just buying a whole new starter, or are replacement gears available?
@rebuilderinabox
@rebuilderinabox 6 жыл бұрын
Sorry no. The kit only comes with what commonly fails. If the starter has been subjected to something (kickback or whatever)that would strip those gears, the entire unit is probably junk anyway. That scenario is a good example (although rare) when the rebuilder is further ahead to throw it in the scrap and move on.
@markpersaud5768
@markpersaud5768 2 жыл бұрын
My starter work but it stick in starting all the time
@rebuilderinabox
@rebuilderinabox 2 жыл бұрын
Needs contacts and cleaned up.
@raynman6466
@raynman6466 3 жыл бұрын
My starter motor was clicking but not doing anything so I've replaced the contacts and plunger and cleaned everything and it's still just clicking!
@rebuilderinabox
@rebuilderinabox 3 жыл бұрын
Perform our diagnostic video. Probably bad voltage to the starter if it was rebuilt correctly.
@raynman6466
@raynman6466 3 жыл бұрын
@@rebuilderinabox thanks for the reply! I've installed a different starter motor and it works fine so it's got to be something wrong with the starter motor. I'm guessing electrical since everything spins freely and the main gear moving in and out smoothly
@Gpenklastingwigenas
@Gpenklastingwigenas 5 жыл бұрын
It's denso stater for harley evo ?
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
Similar
@Gpenklastingwigenas
@Gpenklastingwigenas 5 жыл бұрын
I have this one , on my fatboy 1993 , i replace stater solenoid with isuzu denso ,
@eriktruchinskas3747
@eriktruchinskas3747 4 жыл бұрын
Thank you for the video but Nippon is pronounced nee-pawn (sorry I'm a stickler for proper pronunciation I know you probably dont give a crap)
@thecentralscrutinizer5105
@thecentralscrutinizer5105 4 жыл бұрын
....and Harley Davidson
@verdad8523
@verdad8523 5 жыл бұрын
Are you crazy all this work and that time it's worth to me a hundred fifty to two hundred bucks I can buy a rebuilt one for 90 dollars put it in in 7 minutes good luck with the video
@rebuilderinabox
@rebuilderinabox 5 жыл бұрын
Crazy is going to a big box store, paying triple the cost of doing it yourself, then doing it over again every 6 months till you finally get rid of the vehicle to get rid of the headache.
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