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The full video on installing the S&S Big Bore 865 kit, Performance Cam, Recluse Clutch upgrade, Power Commander 6, Diablo Exhaust, and Air Injection Blanking kit on a Royal Enfield Continental GT 650/Interceptor 650. Leave a like if you like the content! Leave a comment if you have some advice, or a question. While I am not a mechanic, I hope this helps someone in the future to install the same products! Below are links to kits, parts, essential tools, and products:
I do get a commission on the Amazon and Ebay links. It would be kind of dumb of me not to use affiliate links where possible, but do not feel obligated use them.
Big Bore Kit accessories.hitchcocksmotorcy...
8 Cylinder Head Bolts, part number 575620 accessories.hitchcocksmotorcy...
Stage 2 Cam accessories.hitchcocksmotorcy...
Power Commander 6 Pre-mapped accessories.hitchcocksmotorcy...
Ferodo Front Brake Pads accessories.hitchcocksmotorcy...
Ferodo Rear Brake Pads accessories.hitchcocksmotorcy...
Exhaust Sensor Blanks accessories.hitchcocksmotorcy...
Air Injection Delete Kit accessories.hitchcocksmotorcy...
Clutch Upgrade Kit accessories.hitchcocksmotorcy...
Perrelli Sport Demon Front Tire 110/90 r18 amzn.to/3QSYFbG
Perrelli Sport Demon Rear 140/70 r18 amzn.to/3LDyXap
Royal Enfield Special Tool 30300 TDC Crank locking tool accessories.hitchcocksmotorcy...
Royal Enfield Cam - TDC Aligning Plate PN ST30260/A www.bike-parts-royalenfield.c...
Royal Enfield Crank Gears Locking Tool Part Number - ST-27533-2 www.bike-parts-royalenfield.c...
Angle Torque Meter amzn.to/3QPjQvf
Valve Spring Compressor amzn.to/3diZ75z
Circlip Plier Set amzn.to/3LnR3g9
Piston Ring Compressor Kit amzn.to/3UmoJyQ
Piston Ring Expander (Didn't need these for this kit) amzn.to/3eSK4Q9
Digital Torque Wrench amzn.to/3RVKHal
TOOLGUARDS 26 Pieces INCH/MM Ratcheting Wrench Set amzn.to/3QXXDv4
PB BLASTER PENETRATING CATALYST amzn.to/3UjEZkg
Permatex Copper Gasket Sealer Spray amzn.to/3DA9GMe
Castrol 10w-50 Motor Oil amzn.to/3SimF9r
Mahle Oil Filter amzn.to/3qNX9wR
Lucas Oil Assembly Lube amzn.to/3Bq9IDz
Redline Axle Grease amzn.to/3qSoVZ9
Maxima 15w-50 Motorcycle Break In Oil amzn.to/3fi7PRR
An unofficial Royal Enfield 650 maintenance manual: drive.google.com/file/d/1EPfo...
Recluse Clutch Install document: rekluse.com/wp-content/upload... Take note that all plates are slotted into the same slot on the basket. Do not use the small outer slots.
00:00 The Plan
02:18 Unboxing
09:46 New Tires and Brakes
12:38 Clutch Kit Overview
17:34 Air Injection Delete Kit Install
23:47 Clutch Install. ALL PLATES GO IN MAIN SLOT
40:21 Tank Removal
43:03 Blanking O2 Sensors
45:24 Exhaust Removal
47:28 Spark Plugs, Rocker Cover Removal
48:50 Removing Rocker Carriers
50:29 Remove Timing Chain Tensioner
52:35 Remove Cam Shaft
55:15 Remove Cylinder Head
1:01:06 Remove Cylinder Barrel
1:03:56 Big Bore Kit Overview
1:05:56 Add Valve Shims
1:24:11 Replace Pistons and Cylinder Barrel
1:30:55 Power Commander Install
1:35:00 Install Cylinder Head
1:45:07 Cam Timing Overview
1:46:54 Diablo Exhaust Install
1:49:20 Royal Enfield Special Tools Overview
1:51:00 Cam Timing Final Plan
1:52:51 Using The TDC Locking Tool
1:54:11 Installing The New Cam Shaft
2:00:06 Install Timing Chain Tensioner
2:03:10 Install Rocker Carriers and Cam Alignment Fix
2:06:21 Tappets Clearance Adjustment
2:09:40 Replace Rocker Cover and Horns
2:11:07 Replace Clutch Cover
2:14:25 Securing The Gas Tank Area
2:15:49 Break In Oil and Breaking In Plan
2:20:29 Plugs
2:21:49 First Start
2:25:07 Oil Leak Discovered and Fixed
2:29:43 Success Declared and Analysis