How to Make Carbon Fiber Parts (Including the Mold)

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Sasquatch Composites

Sasquatch Composites

Күн бұрын

I walk you through the entire process of making a carbon fiber replica of a part, including how to make the mold. For a complete materials list, including links, click the link below:
docs.google.com/document/d/1y...
I failed to mention ventilation in the video, but make sure you have sufficient ventilation when working with epoxies. And PLEASE avoid contact with your skin. Some resins are worse than others, but no matter which system you use if you don't take the proper precautions then you WILL eventually develop a sensitivity to it. That can mean rashes, blisters, and even breathing problems. Take care of yourself when working with this stuff.

Пікірлер: 562
@micsierra806
@micsierra806 5 жыл бұрын
Dude. Finally. A how to with no crappy music, just straight instruction and how-to. Well done. Subbed.
@trenchtown69
@trenchtown69 5 жыл бұрын
Not a single chipmunk/eurobeat in there. Agreed!
@silversrayleigh8980
@silversrayleigh8980 5 жыл бұрын
Ya it was thorough but skipped the obvious work, while including valuable details... And a haircut ? huh
@danielharrison7565
@danielharrison7565 5 жыл бұрын
Best how to ever. Period.
@paulinadeluca9117
@paulinadeluca9117 4 жыл бұрын
Daniel Harrison yeah for someone that doesn't know what they're doing
@mlinecomposites1
@mlinecomposites1 4 жыл бұрын
Daniel Harrison Really?🤔🤔🤔🤔
@cameronbeyer7687
@cameronbeyer7687 5 жыл бұрын
*looks at every body panel on car
@joshbrock2663
@joshbrock2663 5 жыл бұрын
How to make my miata a rolling death wish lol.
@livedeliciously
@livedeliciously 4 жыл бұрын
This!
@theycallmewoodstock1756
@theycallmewoodstock1756 4 жыл бұрын
You mean every part
@1120mrevo
@1120mrevo 4 жыл бұрын
I was wondering. What would you do for a rough surface? I noticed your piece was very smooth. Everything I want to work on is rough.
@angrymario8259
@angrymario8259 4 жыл бұрын
@@1120mrevo he mentions at the beginning that the resin will copy the texture
@BabaG
@BabaG 4 жыл бұрын
Love that you did not edit anything out & make it look like everything went smoothly. Also the fact that with 10 years experience you still had issues and you shared that means a lot. It looks simple but it is always in the details and you shared those. Thanks mate. Rare to see that in all the many how to videos on anything. Kudos to you. Keep it up love the transparency.
@albandrejaj
@albandrejaj 2 жыл бұрын
Honesty is the best policy. 👌
@rongravel4585
@rongravel4585 5 жыл бұрын
Good video. I like the fact you messed up so people can see how a normal process goes. It’s not as easy as some videos make it look. Good job. I’m always looking for other people’s takes on how to get it done.
@inventor1978
@inventor1978 4 жыл бұрын
Same you
@mlinecomposites1
@mlinecomposites1 4 жыл бұрын
Ron Gravel I think he made to many mistakes for 10yrs of experience. Crappy flange, carbon powder for pigment🤨 I understand u wanna see mistakes, but he says he has the experience, it’s just the worst experience I’ve ever seen. It only teaches the rookie that this is all ok, it’s not Clean molds, clean parts. If u haven’t seen Easy Composites videos or Airtech videos u will or a novice will think this is ok 👌🏾, it isn’t, just sayin
@ls680ta
@ls680ta 3 жыл бұрын
You are right but he did say it was a hard part to start with and no vac
@espenbjrnbak3863
@espenbjrnbak3863 3 жыл бұрын
If you are going to teach to make molds you have to learn to do it yourself. Remember, the kids trying this is going to spend money on their fails... -And why the hell do you use weave on the mold? -You even had problems on that easy , tiny part...
@PorscheMonster
@PorscheMonster 5 жыл бұрын
Nice instructional video. I liked the fact that you discussed some of the mistakes made during the process. Awesome job!
@johnbrevard5966
@johnbrevard5966 4 жыл бұрын
Thank you, I think this was the first tutorial I didn't fast forward through, Your simple layman's term explanations made this one of my favorite videos, Easy Composites company does similar but fail to help us understand the principal reason each piece of material and steps value to the end result... In other words.. BRAVO!
@Bittertokken
@Bittertokken 4 жыл бұрын
This was very informative and complete while still being quite concise! Thanks!
@Clarence_13x
@Clarence_13x 3 жыл бұрын
I like how you start in the kitchen, it reeks of accessibility.
@FWDFanatic
@FWDFanatic 5 жыл бұрын
Excellent info, I'm making some custom pieces for my car (rear seat delete cover) and I didn't wanna cheap out on wood and carpet, so I'm thinking of making some CF pieces myself for a cool project, and unique look.
@bravo4adventure988
@bravo4adventure988 5 жыл бұрын
Just happened upon your video when I searched how to make carbon fiber parts. Clicked on yours and another dude's videos. His had a long intro and crappy music, so I watched yours. Thanks for helping me to feed my own creative juices. Subbed.
@SoldierFortheCross
@SoldierFortheCross 3 жыл бұрын
This is one of the greatest how to videos I have seen on KZfaq. None of the usual garbage of stupid blaring music, horrible commentary, bad lighting, crappy camera work. Thank you sir! Excellent job!
@davidt3559
@davidt3559 3 жыл бұрын
Fantastic. Thank you for taking the time and sharing your expertise. Very much appreciated!
@shawnprince7080
@shawnprince7080 5 жыл бұрын
Keep the videos coming! Well done on the tutorial..... VERY elaborate and thank you for actually explaining why you use the products that you use..... Im looking forward to more, especially when you mentioned the vacuum pump!
@SasquatchComposites
@SasquatchComposites 5 жыл бұрын
Thanks for the kind words. I'm looking forward to making more videos with the vacuum pump. I'm in the middle of a cross-country move, so for the next month or two I won't have a shop to make stuff in. Once I'm set up, though, I'd like to do a vacuum bagging tutorial.
@ActiveAtom
@ActiveAtom 5 жыл бұрын
New nice good to learn the process, hope this is going to get us the teaching we are seeking. Very informative educational and step by step building up our confidence to attempt this on a piece ourselves. That ply angle difference lesson was very important to build a sturdy mold. Nice you share your mistakes, they occur even after a decade plus of knowledge and sharing the challenges you experience and why are good to actually teach the rest of us. Nice work good job. Thank you. Lance & Patrick.
@PIZZA_and_NITRO
@PIZZA_and_NITRO Жыл бұрын
Great vid. Best how to diy on the tube. Clear and concise. Thanks for making this. You really shared alot of knowledge
@DjJerryofficialChannel1
@DjJerryofficialChannel1 4 жыл бұрын
i love your video and how you talk so humble and sincerety and so down to earth
@arthurm4709
@arthurm4709 5 жыл бұрын
yea buddy...... to be honest i was impressed at first with the amount of equipment you had to use and i got to say i am going to give this a try! I wish i could give a detail examination the finished product. Great work and do more!
@bevs908
@bevs908 3 жыл бұрын
Man, you opened my mind to a world i didn't even know. Thank you
@michaelvasquez185
@michaelvasquez185 2 жыл бұрын
Thank you for not rushing
@pauliecabs
@pauliecabs Жыл бұрын
Really useful guide. Thinking of doing this for part of the center console in my car
@jamesluff8415
@jamesluff8415 Жыл бұрын
Really good video. Very clear, informative and honest. Thanks!
@thenatedog
@thenatedog 5 жыл бұрын
Great video. I am currently doing a lost foam version of a fuselage but want to move to mold making in the future.
@SasquatchComposites
@SasquatchComposites 5 жыл бұрын
Awesome! I tried doing lost foam methods when I was first starting out and never could get good results. I've seen others make great ones, though. I've made two fuselage molds for DLGs by hand now and while it's a lot of work, it's worth it once you've got a design you like. The quality of parts you can make is just so much better with a proper mold.
@Chris-hq7nl
@Chris-hq7nl 4 жыл бұрын
Thank you! I am resto-modding a C3 Corvette and I want to make reproduction gauge bezels out of carbon fiber for the interior. This video is exactly what I needed as a tutorial so I will be trying these methods out when I start rebuilding my interior! Thanks again.
@lsedanolg
@lsedanolg 10 ай бұрын
How did it go?
@Chris-hq7nl
@Chris-hq7nl 10 ай бұрын
@@lsedanolg I ended up going with metal 🤷🏻‍♂️
@guysmiley7957
@guysmiley7957 3 жыл бұрын
great video. i actually learned something. no weirdness, just a great how to.
@livedeliciously
@livedeliciously 4 жыл бұрын
What I learned: vacuum bagging is essential for a quality finish. Vacuum bag the mold too.
@budsbustbi6339
@budsbustbi6339 4 жыл бұрын
that not as easy asmany make it look!! but if you can i feel best also
@JLone55
@JLone55 5 жыл бұрын
Awesome! Super helpful, thanks!!!
@kuhndj67
@kuhndj67 4 жыл бұрын
"And this is how you want it to look" he says as he pours pitch black epoxy into cup with his pitch black t-shirt in the background. :-) (great guide nonetheless but that made me laugh)
@sebastiandellosa4616
@sebastiandellosa4616 3 жыл бұрын
😂🤣😂
@PaintballShyguy
@PaintballShyguy 5 жыл бұрын
Awesome video, I'm about to do some panels in my boat and maybe the consoles if I get brave. 👍🏻
@zanderxxx2076
@zanderxxx2076 5 жыл бұрын
Thank you so much mate, appreciate this vid.
@X862go
@X862go Жыл бұрын
THANKS finally one with out some music !
@audirx8
@audirx8 5 жыл бұрын
A roller for installing screens in a window works very well for the sharp edges to get clean tight lines
@malp6280
@malp6280 5 жыл бұрын
@Ed Jack you can buy purpose made metal/alloy rollers of various shapes & sizes for fibre glass & carbon fibre however the issue with those are they do get cacked up with resin very quickly, a simple hard edge to lay & rub on the insides works better & can easily be cleaned up.
@Korupshenv1
@Korupshenv1 5 жыл бұрын
Chopped Strand Mat will handle those contours better. Thanks for the video!
@hch142
@hch142 5 жыл бұрын
this is the way all video tutorials should be
@brallantp.2812
@brallantp.2812 3 жыл бұрын
He chose a good piece for this. Really complex, not just a plain board
@jv-iq9uz
@jv-iq9uz 5 жыл бұрын
Good job! Really informative... I've never done any of this stuff... I just have some projects in mind for later... I thought this might be a good idea: Powder plaster clay for molds (just shape-n-bake) Carbon fiber clay sheets (just wrap-n-bake around the mold) Then drill out the inner powder plaster with a rotary brush. ;) Thought this might be alot more fun to do...
@jweissy
@jweissy 5 жыл бұрын
nice video. i would of liked more shots of the final product though. Never got to see what it looked like finished
@gravytrainexp6194
@gravytrainexp6194 4 жыл бұрын
Nice video, would love to see you wearing a mask and informing about the dangers of silica
@yorhomierussian
@yorhomierussian 5 жыл бұрын
All done in the kitchen. Thats how i do! Great video!
@LindyDesignLab
@LindyDesignLab 5 жыл бұрын
Useful video. Thanks!
@bravo4adventure988
@bravo4adventure988 5 жыл бұрын
I would like to see how do make parts with a vacuum pump too, since I have one, and I really want to make show quality parts for my bike. Thanks!
@ErMeGeDDoN
@ErMeGeDDoN 4 жыл бұрын
Man, you have such a Bob Ross Style.. thank you for the Video!
@carlosgarza8441
@carlosgarza8441 4 жыл бұрын
Awesome video. It actually explains what is going on lol and how to.
@ntrddragn
@ntrddragn 4 жыл бұрын
Great video. Do you have a tip or how make mold of the backside of car trim parts? Those trim pieces have tiny plastic prongs so they can latch onto the car.
@tirsomejia1949
@tirsomejia1949 Жыл бұрын
This was an Awesome HTDIY, I've been wanting to learn the how to process of making a Mold to a carbon fiber part. Your the man, thank you. I'm trying to find a trade school that has metal fabrication, fiber glass and carbon fiber in Florida but there are none here
@jordanfresquez3848
@jordanfresquez3848 Жыл бұрын
Thank you man I know it’s 3 years old but this is so helpful subscribing forsure I have a few questions on what I’m going to need for a project I want to make first
@brandonfowler5428
@brandonfowler5428 3 жыл бұрын
Thanks so much I never new how that was done thanks
@BodyFracturesAlso
@BodyFracturesAlso 5 жыл бұрын
Excellent video, thanks.
@twentylush
@twentylush 3 жыл бұрын
wow this was, easier than i though it was going to be (though mold making does take practice!)
@jamejobs4909
@jamejobs4909 4 жыл бұрын
This looks very helpful,thanks!
@patrickmitchell100
@patrickmitchell100 4 жыл бұрын
I appreciate you not editing your mess ups to make it look like it doesn't ever happen. Subscribe and now everything i own is carbon fiber😋
@mlinecomposites1
@mlinecomposites1 4 жыл бұрын
Patrick Mitchell I just had to add that the mistakes wouldn’t have happened if he would’ve used the proper materials from the beginning For instance: instead of foam board- styrene sheet, smooth is better, always care about your flange Carbon fiber for pigment- or how bout just black pigment, much cheaper than actual carbon graphite powder. The powder can be used for whatever but the true intention is a filler where carbon is truly needed For the mold woven fiber throughout- how about a couple of layers of woven, the rest chopped strand mat, it’s cheaper I just think it could’ve been a lil better
@iamerighi
@iamerighi 3 жыл бұрын
Great video man🤙🏻just a white t-shirt would've been a great idea 😉
@michaelhockus8208
@michaelhockus8208 Жыл бұрын
Nice video. Well explained and edited. thank you
@Albert87nl
@Albert87nl 5 жыл бұрын
great video. usefulle information (y) thanks man !
@williammolchan3883
@williammolchan3883 5 жыл бұрын
Always use tooling jell coat ! Also use a fiberglass roller to get the bubble's out !
@budsbustbi6339
@budsbustbi6339 4 жыл бұрын
keep reading the sale brochures!! millions of jobs done with brush ans many done with just hands! rollers are for big jobs!
@anthonyletourneau2696
@anthonyletourneau2696 3 жыл бұрын
Great video! So how many pulls can you do off of a mold made like this? I love the fact that you don't have to use gel coat
@lincolnbroke
@lincolnbroke 2 жыл бұрын
Hi thank you for your video. Can you please share your ideas about how to take the mold of a horse saddle and remale it as carbonfiber?
@shanewallace2045
@shanewallace2045 Жыл бұрын
Very honest video…. Great job!!
@brianpearce7434
@brianpearce7434 4 жыл бұрын
Awesome info bro! Thanks!
@Henry11111
@Henry11111 Жыл бұрын
Great video, thank you!
@torchgoat1707
@torchgoat1707 5 жыл бұрын
Ty I've been interested in doing this for some time be a cool hobby to get into I can think of lots of things to be making lol for drones my car ect
@SpaceHunterLPSpaceHunterLP
@SpaceHunterLPSpaceHunterLP 4 жыл бұрын
I have a question, what if on the backside you have got tabs to keep the part in place in the bike itself? How do you attach the part now and is there a way to create new tabs,
@dhowting
@dhowting 4 жыл бұрын
This is awesome stuff.......I have zero composite experience but would a heavy duty plastic bag and a vacuum help keep the plies from lifting?
@llNATEDOGGll
@llNATEDOGGll 5 жыл бұрын
no joke this looks like a trap house for carbon fiber manufacturing lol
@mikej7237
@mikej7237 5 жыл бұрын
LOOK AT THE FLICK OF THE WRIST!
@danhammond9967
@danhammond9967 4 жыл бұрын
sometimes the best results come from the most unlikely of places
@habib1971
@habib1971 4 жыл бұрын
@@danhammond9967 works on two levels
@tonizippar4523
@tonizippar4523 4 жыл бұрын
This made.mme lose my shit
@tonizippar4523
@tonizippar4523 4 жыл бұрын
He's right. Like this is our best comment boys.
@videossimon4288
@videossimon4288 3 жыл бұрын
Thanks. Really great
@epastorejr
@epastorejr 4 жыл бұрын
Nice vid, thanks very much !
@rubenmborgesmusic
@rubenmborgesmusic 2 жыл бұрын
Awesome tutorial.
@pierreduplessis1507
@pierreduplessis1507 4 жыл бұрын
Cool vid. Learned alot. Have you made anything longer than 90inches?
@jackimo22
@jackimo22 5 жыл бұрын
Best using a layer of tissue (or you may call it veil) continuous fibre mat, directly on the back of your tooling/gel coat, followed by 225gm csm before your woven layers. Very rare to get the gel coat separating and you can use one less layer of woven mat.
@Carrizales-bn5dm
@Carrizales-bn5dm 5 жыл бұрын
You can also use a paint roll to get out the air from the fiber instead of your finger or the brush ,works better just saying 😁
@captainmh8417
@captainmh8417 2 жыл бұрын
Brilliant!
@emberducati9237
@emberducati9237 3 жыл бұрын
Thank you for this.
@imexgeneral7900
@imexgeneral7900 24 күн бұрын
Any idea how to make micro things with pointy/sharp tips with carbon fiber, like a sewing needle?
@ricktedeschi6938
@ricktedeschi6938 4 жыл бұрын
Appreciate your effort! Inspiring now on a project and your video got the juices flowing! Im searching for suppliers as we speak! Ill check out what you have below.
@SasquatchComposites
@SasquatchComposites 4 жыл бұрын
My favorite supplier is Soller Composites. They don't have everything and their website is super dated, but their prices are awesome and if you call with questions the owner is super helpful. You can check out Sasquatchcomposites.com/resources to see all the materials and sources I use in my shop.
@jabeamasalo6073
@jabeamasalo6073 Жыл бұрын
Very informative Thanks for the tutorial
@simsyndicate8444
@simsyndicate8444 3 жыл бұрын
Excellent video
@simpilot001
@simpilot001 3 жыл бұрын
I just suffered through 30 seconds of a meaningless ad to give money to a complete stranger, this vid better be good Edit: I am glad I gave a random person money it was worth it :)
@DavidJohnson-if9rm
@DavidJohnson-if9rm 3 жыл бұрын
Great can you put a list of what I need to get please thanks
@thomasharrison2407
@thomasharrison2407 2 жыл бұрын
youre a legend mate
@volvo24091
@volvo24091 3 жыл бұрын
Good job. Great video
@primate2744
@primate2744 5 жыл бұрын
You've really put together an excellent instructional video on this process. Thank you very much. Do you think that starting your layup with a lighter cloth would help with the tight areas? I've been meaning to do a plug and a mold for a couple of micro edf projects for some time but I'm still working on getting my cnc mill, 3d printing and my 3d modeling up to spec before getting into the actual tooling. Thanks again!
@SasquatchComposites
@SasquatchComposites 5 жыл бұрын
Yes, lighter cloth can conform to tight areas easier. Using a twill weave can help as well.
@hendrikhanso
@hendrikhanso 4 жыл бұрын
Hi Thanks for the very instructional video.
@T88M3
@T88M3 5 жыл бұрын
Gotta love DLG's.
@jayinmi3706
@jayinmi3706 4 жыл бұрын
Would using a fiberglass cloth of a lighter weight (i.e. more flexible) for the first layer help in the tight corners? Seems like it would.
@jaketank3217
@jaketank3217 4 жыл бұрын
You provided great technique, we appreciate your honest assessment of your mistakes. Your work area looks very nice, I hope that is not your kitchen. You should protect your counter tops from all of those chemicals and fiberglass!
@besteriophonic
@besteriophonic 5 жыл бұрын
very nice and original. thanks
@Fisheyland
@Fisheyland 5 жыл бұрын
THANK YOU
@alexmangum7269
@alexmangum7269 5 жыл бұрын
First!!! Hope you are enjoying your time with the fam. Super cool to see you doing this stuff!
@kawasakicruisader5600
@kawasakicruisader5600 3 жыл бұрын
Would vacuum sealing the mold while you were layering the fiberglass face helped prevent the bubble?
@calebjackson3491
@calebjackson3491 4 жыл бұрын
Is there anyway you could do a video on making a CF tube
@ashivu87
@ashivu87 3 жыл бұрын
I have virtual composite part, need to design mold tool for the composite part. What would be the gap between tooling surface and mold surface? And flange dimension? Mold tool height from table?
@riogrl324
@riogrl324 3 жыл бұрын
I’m a nurse but I love learning. Always loved the carbon fiber design very masculine but any who, super cool detailing!
@alextoader2880
@alextoader2880 11 ай бұрын
Great video thanks! Is it possible to make a mold out of chopped GF and resin? Won't it be structurally the same? If strength is not a huge factor (I don't think it is for a mold?). Is it not easier to spread chopped GF than put multiple layers of CF? Or maybe chopped GF is more expensive?
@zombie-process7025
@zombie-process7025 Жыл бұрын
Anyone know how you get the features (like screw mount holes) on the back side of the part?
@jetskechers5354
@jetskechers5354 2 жыл бұрын
I love this... Thank you
@SasquatchComposites
@SasquatchComposites Жыл бұрын
You're welcome 😊
@despizedicon
@despizedicon 5 жыл бұрын
no vacuum bag...or resin rollers?
@MichaelSpanoMonroetwp
@MichaelSpanoMonroetwp 3 жыл бұрын
That's cool and all but what about the features on the back of the part that allow you to connect to what the original part connected to?
@SasquatchComposites
@SasquatchComposites 3 жыл бұрын
This part didn't have any connectors. Just a tab on one end and a screw hole on the other. But I've heard of people making their own clips and bonding them onto the back. I just haven't done it before.
@mlinecomposites1
@mlinecomposites1 4 жыл бұрын
Good vid, my opinion is that the flange should be clean as well, I believe it should be as clean as the part. If u ever decide to use bagging tape, or overhang of glass fibers it can lay minimal on the flange. When your laying bagging tape u want a smooth surface prep, u don’t want to have to work the tape into too many crevices or uneven pavement. For overhanging of glass fibers onto the flange, again u want that smooth as well for ease of release once cured. If it’s too ruff or patchy or uneven your going to gouge the flange which needs to stay smooth for the future possibility of vacuum bag, or again bagging tape, My opinion, everything needs to stay smooth&clean. Oh and it’s never a bad thing to make a big flange, at least 2-3 inches. If the flange isn’t large now you’ll have to worry about mixing the bagging tape too close to fiber&consumables, do it once you’ll never worry again!
@fgroen1225
@fgroen1225 11 ай бұрын
You're missing a coupling layer between the tooling coat and the first layer of glass laminate. I tend to wet out the tacky tooling coat with a mix of resin and cotton flocks (renders the resin also a thixotropic depending how much cotton you add), the resin still being quire runny so that is also a first wet layer for the next layer of glass. Then the steps that cause air bubbles can be filled by taking some of the coupling coat mixture and adding more cotton flocks and some micro ballons. This will make it into a putty that you can fillet into the edges to smooth out the curve of the surface. Since it's all still wet the first layer of glass (I tend to start with a thinner cloth 80-100 g/m2) will follow the contours perfectly and will allow for subsequent layers to conform as well.
@carolimendez6661
@carolimendez6661 3 жыл бұрын
Help with this are you using fiberglass on top of carbon fiber and what about shrink wrapping it
@themaximusone
@themaximusone 4 жыл бұрын
Subscribed thanks for the Video I want to do this to the entire body of a somewhat sand rail and needed this info BTW if I am just Altering and existing body could I do this without the mold kinda free forming it?
@SasquatchComposites
@SasquatchComposites 4 жыл бұрын
For that I would shape foam (2" thick insulation foam from Home Depot is great for this) with a hotwire bow and sanding blocks, cover it with plastic, and lay up over it. It's tough to get your surface perfectly smooth, though, so expect to have to do some sanding and filling after you lay it up.
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