GS850 Engine Restoration Part 2

  Рет қаралды 13,054

Superbike Surgery Ltd

Superbike Surgery Ltd

2 жыл бұрын

Second part of a three part video series showing the rebuild and restoration of a Suzuki GS850G engine.
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Пікірлер: 48
@steverr4969
@steverr4969 2 жыл бұрын
Jim Waffle away .What makes your channel so interesting and better than most😀
@CLVannoy
@CLVannoy Жыл бұрын
Hey mate I’m tearing into a gs1100 at the moment across the pond from you sorta say….full rebuild cyclinder took some water and sat for a good bit anyhow I appreciate all your dialogue and sharing your tips it’s much appreciated amigo keep up the good work and thank you for sharing
@ahmadalhbahbeh4866
@ahmadalhbahbeh4866 2 жыл бұрын
amazing work
@murraykriner9425
@murraykriner9425 Жыл бұрын
The clean-up was a snap with all those fancy bits and bobs at your disposal. Sure it will glisten like no other once you put the final touches on her during assembly. Looks like a Super Star even before you set up for her methodical re-assembly and finish. Brilliant work with the exhaust stud. Have a few of those joker's to fix myself.
@jimallen199
@jimallen199 2 жыл бұрын
Vapor blasting & ultrasonic cleaners have been game changers for doing jobs like this, I recon the finishes are probably better than from the factory.
@garypatterson2233
@garypatterson2233 2 жыл бұрын
Nice one Jim i learn something every time you do a vid O Great to see you back..
@geraldfitzgibbon7428
@geraldfitzgibbon7428 2 жыл бұрын
Vapor blastin does some job on bike parts.makes them look better than new.
@ThomasMoore.1
@ThomasMoore.1 8 ай бұрын
Very enjoyable watch
@darrennoonan6147
@darrennoonan6147 2 жыл бұрын
Jim great work as usual , l have missed your videos rock on would like to see that yamaha again.? ,
@richardknott2021
@richardknott2021 Жыл бұрын
Love these videos..I am looking into buying same model of bike to restore..your videos realy would help in my indever..
@evanhendry3642
@evanhendry3642 2 жыл бұрын
Willing to share your sonic cleaner fluid recipe?
@asya9493
@asya9493 Жыл бұрын
Yes we want long winded waffley videos and that's why we come here 😁
@richardknott2021
@richardknott2021 Жыл бұрын
We would like to see all procedures..
@karlvanboxel561
@karlvanboxel561 2 жыл бұрын
Very nice work that engine looks in excellent condition inside the exterior belies this Is it correct that synthetic oils can cause the roller brgs in the crank to slide rather than roll and does that cause premature wear had a crank of that design in my gsx1100 an engine renowned for its bulletproof bottom end
@branpugh
@branpugh 2 ай бұрын
Excellent job! Curious to know what your go to fluid is for the ultrasonic? I understand most common fluids will discolor aluminum
@rod-von
@rod-von 2 жыл бұрын
Try filming through the helmet or a second one if you have it. It might help you catch the welds on camera
@Matt-we7si
@Matt-we7si 2 жыл бұрын
Valve clearances will change slightly when the cylinder head is torqued down as the forces applied will bend and move the head slightly , might just be worth checking at the end , after all this hard work building a superb engine
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
I always do a final pass with the Feeler Gauges before the cam cover goes on just to satisfy my OCD! 30 years building bike engines and I've never seen a change after torquing the head down? Maybe it's a car thing? Which I have absolutely no experience with.
@Matt-we7si
@Matt-we7si 2 жыл бұрын
@@SuperbikeSurgeryTV Yes, your builds are absolutely very well done, can't wait to see this one finished, I imagine it depends on the head design , thickness, location of bolts whether it has studs that might effect clearances. But as you say experience is priceless and you have clearly gained lots over the years.
@andrestrevino6650
@andrestrevino6650 Жыл бұрын
where did you order the gaskets and parts from??
@riccardosantagata4322
@riccardosantagata4322 Жыл бұрын
Ciao bellissimo lavoro, dove hai acquistato tutti i pezzi di ricambio, guarnizioni ecc...?
@johnwatson5473
@johnwatson5473 2 ай бұрын
Spark erosion for broken studs.
@alanallington1001
@alanallington1001 4 ай бұрын
Mr rabithoke is out with mr weeds
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 4 ай бұрын
😂
@andrestrevino6650
@andrestrevino6650 5 ай бұрын
Where did you order all those gaskets and rings at the end of the video??
@brandywell44
@brandywell44 2 жыл бұрын
Suzuki, like Porsche, has a programme where they will supply parts for their make of classic bikes.
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
I'm very familiar with the Suzuki Vintage Parts Programme it's a fantastic thing. Unfortunately they don't go as far as restarting manufacture of Parts that are no longer available. And the programme doesn't cover all there past models. You can usually find any genuine part if your wallet is deep enough and you have unlimited time. Unfortunately I'm short on both!
@arwinconstantino8522
@arwinconstantino8522 2 жыл бұрын
@@SuperbikeSurgeryTV where do you usually purchase all or some of your suzuki gs850 parts?
@kjrutter17
@kjrutter17 11 ай бұрын
Hi Jim I'm doing the same job on a 78 gs1000 everything is well within wear limits pistons bores cams ect the inlet valves have a nice "pop" when pulled thro the guide the exhausts more of a whoosh is it normal for the exhaust valves to be that tiny bit looser in their guides?
@kevinchamberlain7928
@kevinchamberlain7928 2 жыл бұрын
What vapour hone nozzle have you got please, Jim?
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
www.sandblasters.co.uk/sand-blast-gun-with-4-nozzles-for-sandblast-cabinet-sbc420-and-sbc990-replacement-gun-164-p.asp
@kevinchamberlain7928
@kevinchamberlain7928 2 жыл бұрын
@@SuperbikeSurgeryTV Nice one mate! I have an old Fireblade with low miles and I'm building a vapour blaster to work on it. Also go an old Vespa... Yeah, sorry about that.
@garethlipyeart6520
@garethlipyeart6520 Жыл бұрын
do u reun a business were r u based got a gs850g motor could do with a refresh
@1karwah
@1karwah 2 жыл бұрын
When is part 3 coming Jim, keep checking but nothing as yet.....
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
All filmed, just haven't got to the edit yet!
@1karwah
@1karwah 2 жыл бұрын
@@SuperbikeSurgeryTV Thanks for the update, have a good weekend.
@Bandit19990
@Bandit19990 2 жыл бұрын
U had loads of thread there, just wind on a couple of nuts, tighten them together, and wind it off.
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
🤣 Like I said in the video, everyone has an option on this! There is a very slim chance that the two nut method would work here, probably unlikely though given the original nut that was seized to the stud had the same opertunity and failed. Most of the time there isn't enough thread for two nuts, which was the point of showing this method. Thanks for commenting 👍
@Unedited2022
@Unedited2022 2 жыл бұрын
Lol, Jim has 30+ years of experience and correct me if I am wrong, used to have/work for a racing team. His work is outstanding. I don’t think he needs anyone telling him out to do stuff. Forcing the nut out without heat will knacker the thread or snap the stud, making the job million times harder.
@Bandit19990
@Bandit19990 2 жыл бұрын
@@Unedited2022 LOL. what I said would have worked fine. I've done it many times. The welding a nut on is perfectly acceptable also. however, as you seen it takes more time and prep. Also on the plus side, you dont need to grab yourself a £1500 welder. That's always a bonus.🤣
@marlon45aries20
@marlon45aries20 2 жыл бұрын
I have a suzuki gs850 from the same year as yours. I had to change the engine gaskets, so the valve pads fell out. I see that they have numbers. Could you tell me where to put them according to their factory number?
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
No two engines are the same. The shims are there to adjust the valve clearances. Every engine will be different depending on manufacturing tolerances, engine milage/wear etc.
@marlon45aries20
@marlon45aries20 2 жыл бұрын
@@SuperbikeSurgeryTV thanks for the information one question I want to tune up to be able to put the chain aligned the letter T with the fixed mark of the engine seeing that cylinders one and four remain at top dead center or I align the letter F.?
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV 2 жыл бұрын
@@marlon45aries20 not sure I completely understand the question? "F" is the firing mark with no ignition advance (@ Idle) "T" is the Top Dead Centre mark. All this information is readily available in the service manual.
@mustafakulucan3660
@mustafakulucan3660 2 жыл бұрын
Or you could wind 2 13mm nuts and lock them together and wind them out
@alexj6408
@alexj6408 2 жыл бұрын
I think the heat has a lot to do with releasing the stud too. You'd have to hit it till its red and let it cool. then a bit of penetrant to top it off.
@westcoastlife4show
@westcoastlife4show Жыл бұрын
stud could of been removed easily with a monkey wrench or vise grips
@SuperbikeSurgeryTV
@SuperbikeSurgeryTV Жыл бұрын
🤣🤣 you haven't spent much time getting your hands dirty then! In virtually every situation if the stud has snapped off while trying to undo with the original nut. Just getting hold of it again isn't going to make any difference.
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