THIS LOTUS TWINCAM CYLINDER HEAD GETS FULLY REFRESHED

  Рет қаралды 13,491

Barum Engines

Barum Engines

Жыл бұрын

In todays video we show how we bring this Lotus Twin cam cylinder head back to life by fitting new valve guides and new valve seat inserts with mew valves

Пікірлер: 94
@ChrisJones555.
@ChrisJones555. Жыл бұрын
The more video's the merrier!!
@kwakgreen
@kwakgreen Жыл бұрын
I was going to say the exact same thing.
@djwarren5081
@djwarren5081 Жыл бұрын
Great to watch you at work. Looking forward to more of the same.
@andrewcampbell5765
@andrewcampbell5765 Жыл бұрын
I love watching your channel and like how you guys work, but I have to say please treat yourself to a new copper, hide hammer, a colleague of mine had to have a piece of copper removed from his thigh by a surgeon from his worn out copper hide hammer after a piece flew off when used in anger. Andy AA Keep up the great work chaps 👍
@mickthompson584
@mickthompson584 Жыл бұрын
A Barum engines video is always welcome Lee, yeah thanks.
@johnglover9935
@johnglover9935 Жыл бұрын
We used to soak inserts in liquid nitrogen, saves knocking them in.
@andyk1882
@andyk1882 Жыл бұрын
where do you buy liquid nitrogen lol ? 🤣 and all the gear and safety equipment needed to use it lol, ??? please tell?
@johnglover9935
@johnglover9935 Жыл бұрын
@@andyk1882 Not suggesting that stupid people having a laugh are advised to play with it or indeed sharp instruments that Matron hides away from you. As a responsible trader it is available. Liquid Nitrogen is used quite extensively in high class restaurants these days for example.
@andyk1882
@andyk1882 Жыл бұрын
@@johnglover9935 thanks but you still have not said where to buy please? where did you work when you used to soak them in it? liquid nitrogen in a restaurant ? rofl
@99hjhm
@99hjhm Жыл бұрын
@@andyk1882 Both the machine shops I use(in the UK) for this type of work have liquid nitrogen for seat and guide fitting
@dennissheridan1550
@dennissheridan1550 Жыл бұрын
Lee, correct me if I'm wrong but it looks like that engine has had a past encounter with valve seats coming undone.
@johnmoruzzi7236
@johnmoruzzi7236 Жыл бұрын
The “Guys” are back in town….. 😊
@matthewharlowehrscyclespor668
@matthewharlowehrscyclespor668 Жыл бұрын
I look forward to all of your videos. Be good.
@zippy350
@zippy350 Жыл бұрын
The no more ‘guys’ is going well 🤣🤣🤣
@Zion-jw3gm
@Zion-jw3gm Жыл бұрын
great episode! keep em coming
@donaldhalls2189
@donaldhalls2189 Жыл бұрын
Good job, looks like a winner, all the best to yous and your loved ones
@stephensaines7100
@stephensaines7100 Жыл бұрын
Absolutely no reason to apologize. In a way, today's episode was one of the best. Camera held well, minimal movement, dialogue couldn't be any better even if it was scripted. That was an excellent 'show and tell'. That 'mechanically intelligent' centering cutting tool is fascinating. Jigs and clever tools are magical sometimes, and that one certainly is. I watched that intently start to finish, I don't know if I even blinked. One question: Before using the seat bonding compound, wouldn't a quick clean...either a rotor bristle brushing, or a chemical cleaner (Some paint strippers are excellent for removing burnt on carbon, beware of over-etching the metal if alloy) be advisable to maximize the bond between the insert and host? If done judiciously, the micron loss of surface could be replaced by the thickness of the bonding film. Heat transfer might also be increased, the assumption being the bonding agent is conductive. I can see a case to be made both ways, but if done *carefully*, I'd lean towards prepping both the outside of the insert and receiving hole in the head. . The bonding compound might advise against it, I don't know....
@grahamheath3799
@grahamheath3799 Жыл бұрын
interesting just curious any idea what caused the gouges in the head on the first 2 cylinders. Laughed at how quick you flicked the valve seat away. I had thought that's cut out of centre.
@Airgunfunrich
@Airgunfunrich Жыл бұрын
I thought the same cos it broke through on one side
@tmackinator
@tmackinator Жыл бұрын
Extremely interesting video ang nice machine also!
@herbhunt4110
@herbhunt4110 Жыл бұрын
One thought for you. When you replace seats the valves can end in a different position creating uneven compression. I always used to CC the head volume at the end to make sure we were where we wanted to be compression wise.
@andyk1882
@andyk1882 Жыл бұрын
are you sure? surely if the valve was in the wrong position the compression ratio would be the last of your worries lol
@darylellard7303
@darylellard7303 Жыл бұрын
just watched-- Titans of cnc machining -- Smal engine shop fights back. worth a look 5 min clip
@johnsander4759
@johnsander4759 Жыл бұрын
Lee, love all the videos you post, and I look forward to the latest one every other day. Have to pull you up though on your promise from last week to refer to your audience as ‘everyone’, and stop referring to ‘guys’. A hard habit to change. Other feedback, would love to see you do a time lapse (condensed to 30 seconds) build of a whole motor, a full crank grind, or even say all valve seats cut on same head. They are great ways to show how much back and forth repetitive actions it takes to complete something. Cheers, John
@christophercullen4889
@christophercullen4889 Жыл бұрын
Interesting self centreing head on your boring jig . Christopher from Down Under
@bondisteve3617
@bondisteve3617 Жыл бұрын
Wow! You've practiced haven't ya...?
@davidmclean6178
@davidmclean6178 Жыл бұрын
You can't make too many videos Lee 😜😂
@edsmachine93
@edsmachine93 Жыл бұрын
Nice work. I have watched a few of your videos. I am going to subscribe to your channel. Take care, Ed.
@333brooky
@333brooky Жыл бұрын
Thanks lee Can you show us how you do the vacuum test?
@daledavies2334
@daledavies2334 Жыл бұрын
To remove the seats without cutting into the aluminium, weld around the ID of the seat. As it cools the seat will shrink and fall out. When the new seats are installed, center punch a few places around each seat to prevent falling out. Then the seats can be finished. We used the same technique to remove liners from Isuzu blocks. Dry ice to freeze the liners for installation.
@99hjhm
@99hjhm Жыл бұрын
Centre punch? Really? Wow
@daledavies2334
@daledavies2334 Жыл бұрын
@@99hjhmYes. In the aluminium which flares a small bit over the seat outer diameter.
@99hjhm
@99hjhm Жыл бұрын
What did you use to heat the heat before fitting the inserts? How about pressure test? These heads are very prone to been porous.
@jamesdungan6198
@jamesdungan6198 Жыл бұрын
Whatever happened to the guy in America with all the modern equipment he was going to give to you?
@huwzebediahthomas9193
@huwzebediahthomas9193 Жыл бұрын
Heads got an inlet manifold cast in.
@markmawson1
@markmawson1 Жыл бұрын
Why don't you run a bead of weld around the inside of the valve seats and the weld shrinks the seat and they fall out just like the big one piece press in wheel bearings?
@andyk1882
@andyk1882 Жыл бұрын
omg, you animal 😂
@richardroberts8742
@richardroberts8742 Жыл бұрын
Have you ever tried liquid nitrogen to freeze the valve seats and then no need to tap them in? You couldn’t use the retaining compound but can keep a good interference fit without risk of scoring the pocket in the head.
@KrustyKlown
@KrustyKlown Жыл бұрын
Did you manually lap the valves with lapping compound, to perfect the sealing of each one???
@terencehawkes3933
@terencehawkes3933 Жыл бұрын
Removing the old valve seats by machining looks very tricky and fraught with danger. I wouldn't have the balls to attempt it.
@ianopenshaw8643
@ianopenshaw8643 Жыл бұрын
would it be worth using an old valve to hammer the seats in and keep them centred?
@garethanderson4084
@garethanderson4084 Жыл бұрын
Faaakin ell that thor no.3's seen some miles!
@izalman
@izalman Жыл бұрын
Whilst it may be 'accepted' practice to beat the valve guides in and out and valve seats in with a big hammer, it's very crude. You have a very nice Epco hydraulic press there, would it not be better to use that and some appropriate tooling?
@Sir2ofLitre
@Sir2ofLitre Жыл бұрын
The more the merrier.
@oliverplays9598
@oliverplays9598 Ай бұрын
Would the valve seats need doing to run on unleaded fuel or are they ok as original seats.
@mrfishbulb7187
@mrfishbulb7187 Жыл бұрын
Treat yourself to a new Thor copper hammer, that one looks like it's seen better days. Or may be send Isaac on another one of his drunken market missions! By the way, what is the name of the product you use when sealing the oil gallery plugs on crankshafts? Hematite?
@colinscutt5104
@colinscutt5104 Жыл бұрын
lol yeah i saw that and immediatly thought it would be so much easier if the Hammer was slightly squared up
@glennpowell3444
@glennpowell3444 Жыл бұрын
Do you ever get any old Ford Pinto lumps come through? Random comment but ....
@paulallen3905
@paulallen3905 Жыл бұрын
Guys guys guys..... I thought you weren’t going to say that anymore
@colingreer853
@colingreer853 Жыл бұрын
6:15 Anyone else notice the state of the hammer shaft? So much for his recent pledge to improve H&S in the workshop.
@wonjat5
@wonjat5 Жыл бұрын
Don’t think whacking an insert in with an old gudgeon pin is a great idea. A proper cantering tool and correct size drift is the way I used to do it. Otherwise always the possibility of damaging the insert or gouging the recess.
@judgementalTX
@judgementalTX Жыл бұрын
Gave up on the 'guys' already 🤣
@julianchambers8372
@julianchambers8372 Жыл бұрын
Hi, what cutter are you using to skim the heads.?
@samrodian919
@samrodian919 Жыл бұрын
One that needs new inserts lol the surface finish looked atrocious lol
@kevm8965
@kevm8965 Жыл бұрын
You should have asked Santa for a new copper hammer
@MegaReddevil71
@MegaReddevil71 Жыл бұрын
Bet those lotus heads have been skimmed many times must be struggling to get good ones now
@chiefrocka8604
@chiefrocka8604 Жыл бұрын
QED do them new in conjunction with Lotus from £2275 hth
@davidshaw6659
@davidshaw6659 Жыл бұрын
How do you align the plane of the valve seat with the perpendicular of the valve guide?
@samrodian919
@samrodian919 Жыл бұрын
It's set by the insert pocket really, plus when the insert is cut any discrepancy will be removed anyway because it's centred on the new valve guide.
@davidshaw6659
@davidshaw6659 Жыл бұрын
@@samrodian919 Duh! I knew that in another part of my brain.
@richardhartley1705
@richardhartley1705 Жыл бұрын
What was the result on the V6 oil pressure switch Thread repair or have I missed a video🤔
@IsaacBarum
@IsaacBarum Жыл бұрын
I think it will be In tomorrows video
@darrenlewis9264
@darrenlewis9264 Жыл бұрын
I think you need a new copper hammer!!
@johnford1332
@johnford1332 Жыл бұрын
lee you said guys.mmmmmmmmm
@jackiemay9471
@jackiemay9471 Жыл бұрын
did you heat the head or freeze the valve seats or just bash it all together at room temperature i would have frozen the seats
@andyk1882
@andyk1882 Жыл бұрын
how would you freeze seats lol ?
@jackiemay9471
@jackiemay9471 Жыл бұрын
@@andyk1882 you letz em go
@andyk1882
@andyk1882 Жыл бұрын
@@jackiemay9471 ok pal
@99hjhm
@99hjhm Жыл бұрын
@@andyk1882 house hold freezer works pretty well… lol
@andygerrard2874
@andygerrard2874 Жыл бұрын
Warranty 😂
@AP-iv7px
@AP-iv7px Жыл бұрын
In Deutschland sagt man dazu Pfusch hoch 3
@eddieMurphy11111
@eddieMurphy11111 Жыл бұрын
is this engine the rover engine that they put into the 1800 freelander or am I thinking wrong and the more videos the better for me any way thanks for the video
@allanmears4218
@allanmears4218 Жыл бұрын
As an aid to pointing things out safely why not get a laser pointer.
@stevemull2002
@stevemull2002 Жыл бұрын
I would be happy with a vid EVERY day from you, i enjoy the content, but it must take time collating the vid stuff, out of your busy work day dealing with warranty nutters
@jackthehatphoto
@jackthehatphoto Жыл бұрын
Is that an Esprit engine by any chance?
@kevinbradley172
@kevinbradley172 Жыл бұрын
This is the Ford based 1558cc engine fitted to Elans, Lotus Cortinas and some Europas. Esprits had the later Lotus 901 16 valve engine.
@jackthehatphoto
@jackthehatphoto Жыл бұрын
@@kevinbradley172 Thank you 🙂
@MartinE63
@MartinE63 Жыл бұрын
Hopefully a far better job than the notorious head butchers Vegantune of Spalding Lincolnshire who ruined many a twin cam head in the 1980’s (it looks it!)
@ianlatto975
@ianlatto975 Жыл бұрын
Love the content but you are still saying 'guys'....
@RRL551Dynamic
@RRL551Dynamic Жыл бұрын
That's the worst looking copper hammer i've seen this year.!!
@andrewcampbell5765
@andrewcampbell5765 Жыл бұрын
I love watching your channel and like how you guys work, but I have to say please treat yourself to a new copper, hide hammer, a colleague of mine had to have a piece of copper removed from his thigh by a surgeon from his worn out copper hide hammer after a piece flew off when used in anger. Andy AA Keep up the great work chaps 👍
@andyk1882
@andyk1882 Жыл бұрын
you been watching too much tv, why not replace the floor aswell incase the concrete cracks lol
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