Width and speed measurements of ideal stick welds

  Рет қаралды 1,836

Making mistakes with Greg

Making mistakes with Greg

Күн бұрын

In this episode we tackle something that I hope helps you: actual bead measurements for both width and travel speed. Since I can’t be there to watch over your shoulder to tell you “faster” or “slower” you will have to look to your welds for that advice 😀
0:00:00 Intro
0:03:14 let’s weld
0:04:16 let’s talk findings
0:16:21 Save this data

Пікірлер: 16
@Cptnbond
@Cptnbond Жыл бұрын
Hi Greg, the episode really gets me thinking of a car with only two gears. The fast freeze rods (the low gear) and most other ones (high gear). The comment about consistency for travel speed is so true, and it's said over and over in other welding channels. The difference is that you have given us a qualitative method to improve our skills. Much appreciated as usual. Cheers.
@DG-fn7qg
@DG-fn7qg 3 ай бұрын
Very useful information! Much appreciated!
@neddyl1225
@neddyl1225 Жыл бұрын
Thank you for converting your measurements to metric for us in the UK and Europe. Will you do this in all your videos moving forward?
@makingmistakeswithgreg
@makingmistakeswithgreg Жыл бұрын
Yes I will be covering conversions to metric to make sure you guys know what’s going on 😀.
@massa-blasta
@massa-blasta Жыл бұрын
Hey Greg, I got a MIG welding hack I need tested if you'll give it a shot. You setup your welder for flux core with Lincoln NR-211 MP, but then add shielding with 75/25 (not Co2) and use a straight drag. The Lincoln multi-pass wire has a more aggressive flux than some other brands, but this was what was recommended for the hack. It's supposed to flow like butter, with very little splatter. Maybe you could run cheap flux core wire with the hack and weld through paint and rust? Please test on 115v.
@makingmistakeswithgreg
@makingmistakeswithgreg Жыл бұрын
It wouldn’t surprise me that c25 gas would work for straight flux core. Dual shield functions in that way. The only thing is by using a shielding gas with a non dual shield wire could potentially change the properties of both penetration and destructive testing results (aka tensile, charpy v-notch, elongation, etc). Cheap flux core will weld right through paint and scale on its own, but obviously spatter will be a definite issue. Flux core spatter tends to be much harder to remove than say 6010 because it’s much finer, a chipping hammer won’t cut it lol. I will give it a shot though 😀
@massa-blasta
@massa-blasta Жыл бұрын
@@makingmistakeswithgreg I saw some dual shield wire that was rated for both C25 and C100, found videos on here where a guy was comparing the results. I was interested in regular flux core wire with C25, perhaps Lincoln is secretly compatible? I don't want to try to run 0.045 with my 115v welder, plus I would have to buy another roller.
@makingmistakeswithgreg
@makingmistakeswithgreg Жыл бұрын
@@massa-blasta gotcha. I will try it, I have no idea on the results lol. I have no issue experimenting with wild stuff like that 😀
@stephenmagee9823
@stephenmagee9823 Жыл бұрын
Wow Greg, that music goes really well with the macho image of a welder lol😅
@makingmistakeswithgreg
@makingmistakeswithgreg Жыл бұрын
Haha 😂. They have some pretty terrible music on my editing program. I try to avoid using music but sometimes it’s fun 😂
@brianhowe982
@brianhowe982 Жыл бұрын
As a rough estimate the bead widths shown are approximately 3 times the rod diameter. Is it possible to correlate your data with flux core using say 0.8 (0.30) & 0.9 (0.35) typically what would be the bead width for these wires with your usual settings? You are correct, welders say that a bead is thin or broad but rarely does anyone quantify anything. This really helps. Thanks
@makingmistakeswithgreg
@makingmistakeswithgreg Жыл бұрын
I will be doing a bunch of flux core beads and comparing them soon. It’s going to be a bit different with wire process because you can (in a way) produce any size weld you want based on feed speed. A upcoming video will clarify all of that. Also, excellent observation on the 3 times rod diameter, that is a good way to look at it 😀
@mkearn724
@mkearn724 Жыл бұрын
A lot of wps’s will say that 2.5 x’s the rod diameter are acceptable, and for wire a lot of times should be about 5-6 x’s the wire diameter which seems a little small especially for the bigger fluxcore wires( .068 and up)
@brianhowe8896
@brianhowe8896 Жыл бұрын
I’ve looked at the Lincoln website and it suggests 5 to 6 times the wire diameter which agrees with you but nothing about stepping up as the wire size increases
@mkearn724
@mkearn724 Жыл бұрын
@@brianhowe8896 my wording may have been incorrect. I wasn’t suggesting that the bigger wires increase. I meant that it’s not uncommon to see bigger beads than the 5-6 x’s diameter with the bigger wires. Countless times I’ve ran 1/16” and 5/64” wires with 1/2”+ wide beads when the fit up is bad or filling big grooves with multi pass welds. The crazy part is that when I took my first .045 dual shield test years ago I was told to weave the 1” plate the whole way out. Cover pass included. Times have certainly changed, but if there isn’t a restriction put in place ppl will still put in big ole weaves
@brianhowe982
@brianhowe982 Жыл бұрын
@@mkearn724 Thanks for that. Very interesting.
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