9% Chrome RMD Welding | Heat Induction

  Рет қаралды 59,185

WeldTube

WeldTube

Күн бұрын

We are back at the Miller HQ to do weld some chrome RMD. In RMD welding the system anticipates and controls the short circuit, then reduces available welding current to create a consistent metal transfer. Heat induction is also being featured here to heat up the welding joint for proper welding procedure.
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Пікірлер: 78
@weldtube
@weldtube Жыл бұрын
👇WeldTube Store👇 www.weldlife.com
@klaychesham1791
@klaychesham1791 2 жыл бұрын
Omg 😍😍 that is so amazing, this is what I was most looking forward too.
@weldtube
@weldtube 2 жыл бұрын
🤙🤙
@johnpappas2060
@johnpappas2060 2 жыл бұрын
Nice video. Thanks 😊
@Mattoilers97
@Mattoilers97 2 жыл бұрын
I live for oil and gas it’s truly my passion. so al is the ultimate manuals guide lol
@deivipolo6364
@deivipolo6364 2 жыл бұрын
Muy buen vídeo me gusto mucho🤗
@weldtube
@weldtube 2 жыл бұрын
👇Learn more about Miller ArcReach Heater👇 www.millerwelds.com/equipment/induction-heating/arcreach-heater-m30171#!/?product-options-title=arcreach-heater-301390
@giannifabbroni6442
@giannifabbroni6442 2 жыл бұрын
Me gustaría saber la marca del hilo utilizado porque yo conozco muchas marcas que he usado con gas
@gto9485
@gto9485 2 жыл бұрын
I'm new to welding but I don't know how to configure the welding machine in 2g because the rod doesn't turn on but if I put it on the table it does turn on
@paulmeersa7162
@paulmeersa7162 3 ай бұрын
Does that say API 5L on the pipe? I had not realised API 5L covered 9% Cr pipe..?? It doesn't tend to rust too easily either. Maybe just the wire is 9 Cr V...?
@BRICEN18
@BRICEN18 2 жыл бұрын
That induction heater would be ideal for pulling and installing interface fit couplings!! If it would get hot enough.
@craigbowman4830
@craigbowman4830 2 жыл бұрын
We use machines up to 200kW for this application. We are talking about serious shrink-fit components (blower hubs, retaining rings, bear races) etc on industrial turbine generator rotors, roller mill motors, etc. It gets plenty hot. With the machine in the demo (Proheat 35) I have heat a 14,000lb steam chest to 1200F. We also patented 'bolt heating' technology using induction some 25 years ago. The largest we've heated with this technology are studs with through-bores up to 18".
@georgiojansen7758
@georgiojansen7758 2 жыл бұрын
thermocouples not good, just tack temp wires on the pipe ,much cheaper also,, i did that 25years ago attached to a chart reader, to avoid going over a temperature, just my 2cents
@marcleonard4866
@marcleonard4866 2 жыл бұрын
What shielding gas are you using?
@christianzuniga9000
@christianzuniga9000 2 жыл бұрын
either the welders are short or the miller guy is tall asfffff
@ypaulbrown
@ypaulbrown 2 жыл бұрын
what size wire? what volts on welding machine, thanks,,,,,kool video.....hot action.....cheers from Florida, Paul
@scottyh2163
@scottyh2163 2 жыл бұрын
🔥🔥🔥
@king_kong6969
@king_kong6969 Жыл бұрын
WoW
@promobass77
@promobass77 2 жыл бұрын
by the sound of welding, I will say that the current and feed parameters are not properly selected.
@mikereimer4048
@mikereimer4048 2 жыл бұрын
That's what RMD sounds like.
@kirstenspencer3630
@kirstenspencer3630 2 жыл бұрын
Yes, normal RMD sound.
@Rayrayjr1970
@Rayrayjr1970 Жыл бұрын
Is that a 75/25 mix
@giannifabbroni6442
@giannifabbroni6442 2 жыл бұрын
Porque no explican que tipo de hilo usan, si es básico, hilo animado y sí sé usa gas para soldar
@SR-vk5pd
@SR-vk5pd Жыл бұрын
What is pipe material and welding process? If pipe is 9chrome Why Purging gas is not used? Heating system is good, however is it useful when using positioner or turning roller?
@dustinrichard8674
@dustinrichard8674 2 ай бұрын
Shit is right in the way I'll take the old style heat treat
@johnjacobjingle8302
@johnjacobjingle8302 2 жыл бұрын
Would if liked to see the root.. kind of curious..
@jarrodmartin2204
@jarrodmartin2204 2 жыл бұрын
I mean all of that..... pig tale torch two minutes, done!!
@philipmarquis6795
@philipmarquis6795 2 жыл бұрын
do a 9% chrome with the tig and show more of the root .. thanks
@downhilldaddy5282
@downhilldaddy5282 Ай бұрын
So not only do you have to be a welder but half a scientist too?
@stevedawelda9036
@stevedawelda9036 2 жыл бұрын
Always with the downhill yous yanks lol.
@ArcEyeJames
@ArcEyeJames 2 жыл бұрын
The camera guy did a poor job filming that Hardly get the chance to see the puddle
@mattarnold4071
@mattarnold4071 2 жыл бұрын
Can I get a hell yea!!! 😮‍💨🔥🔥🔥 nice work gentleman!
@ederdnmwelder5979
@ederdnmwelder5979 2 жыл бұрын
En español latino gracias
@bartroberts1514
@bartroberts1514 2 жыл бұрын
Really interesting. I've been looking for a technology to use with concrete pours of pozzolans that benefit from curing for 28 hours at 130 F. Could this welding induction heating system be adapted economically to such uses? Geopolymer pozzolan can get up to double the strength with precise temperature, and cure in a tenth the time of conventional OPCs.
@Whereismy10mm
@Whereismy10mm 2 жыл бұрын
Induction heating only works with ferro metallic materials because it uses magnetic induction to produce heat.
@bartroberts1514
@bartroberts1514 2 жыл бұрын
@@Whereismy10mm Absolutely true. And not a problem where steel rebar or staples are used in the structure or aggregate. More like an opportunity. The questions I have are how much ferromagnetic material is needed, how deeply does the induction heating penetrate, how practical is it to use this equipment on pours, and how cost effective? Thanks, and looking forward to more discussion.
@Whereismy10mm
@Whereismy10mm 2 жыл бұрын
@@bartroberts1514 it would not work well in the that application. First of all you would only heat those Ferro materials, so you wouldn't exactly have consistent heating throughout the concrete unless it is evenly spaced throughout every cubic inch of concrete. Secondly, the inductive heater needs to encompass the metal. So unless you can wrap the coil the entire way around the concrete you are trying to heat via the metal, it wouldn't be feasible.
@ShainAndrews
@ShainAndrews Жыл бұрын
LOL. Nope. I know how you can do it... You can't afford it.
@bartroberts1514
@bartroberts1514 Жыл бұрын
@@ShainAndrews Huh. Way to rez a zombie thread.. six months after I found the solution I wanted.
@benwill5426
@benwill5426 2 жыл бұрын
I just don’t see this being stronger than tig welding the root. Ive worked in many power plants and you won’t see this in the field. They also make a flux coated tig wire to circumvent purging and it runs pretty good.
@christopherblanda9502
@christopherblanda9502 2 жыл бұрын
You will 100% see this in the field bud 🤣 and don’t lie that mud rod runs like trash and u know it rmd is literally quicker and provides a more consistent band and easier flow within the pipe not to mention it’s a hell of a lot quicker not saying it’ll replace tig but it’s definitely going to be seen a lot more then it already is. Just gotta keep up with the times son
@MegaBlackman321
@MegaBlackman321 2 жыл бұрын
Been using this 2 years in the field building 2 power plants. I don’t see it replacing tig but it does come in handy when you’re welding 24” 9chrome 2” wall. Guys are knocking that shit out in 8-9 hours here. It’s all about production
@projectgz
@projectgz 2 жыл бұрын
Dont need to be more stronger , just more fast and strong enough , time is money
@mikereimer4048
@mikereimer4048 2 жыл бұрын
Won't see this in the field? That's almost all we use on pipelines 20" and up now.
@benwill5426
@benwill5426 2 жыл бұрын
@@mikereimer4048 you use copper nickel on the pipeline?
@herolaser-official-account
@herolaser-official-account 2 жыл бұрын
Hello!We are the manufacturer of laser welding/cutting/cleaning/marking machine, did you need these kinds of equipments in production ?
@ruizg26
@ruizg26 Жыл бұрын
Propone is way faster and less tripping hazard
@ShainAndrews
@ShainAndrews Жыл бұрын
Tejus... never sends their best.
@nardo34480
@nardo34480 2 жыл бұрын
This is a simple version of heat stress. I did this for 3 years
@brandongonzales6887
@brandongonzales6887 2 жыл бұрын
@Leonardo Morand This is heat treating. It is induction. Same principal as resistance and gas heat treating. The term for this particular application would be Pre-heating. Being 9% chrome and having such a high interpass temp I’m sure it would be followed by a slow cool.
@nardo34480
@nardo34480 2 жыл бұрын
@@brandongonzales6887 where can I find jobs to do this? What is the name for when you bond them after they weld? I'm looking for those jobs
@brandongonzales6887
@brandongonzales6887 2 жыл бұрын
@@nardo34480 well that depends on where you’re located? I’m right on the gulf coast and we have quite a few heat treating companies around here. Analytic Stress, Texas Stress, ITS, SuperHeat, and also a lot of your Non Destructive Testing companies will have a heat treating side to them. And if you’re talking about the process after the weld is completed then that is Post Weld Heat Treating. I’ve never met anyone who knows the exact scientific process that goes on during the heat treating but it has to do with the molecules in the material. Realignment I’m assuming. I started welding so I have not been looking for a heat treating job so I don’t keep in touch with anyone from my past heat treating jobs.
@nardo34480
@nardo34480 2 жыл бұрын
@@brandongonzales6887 I'm a welder but I was in Pennsylvania at the monaca cracker plant and I was doing post weld heat stress for 3 years. They pay good but i was sent there as a welder but ended up doing that. Thank you for naming some jobs as well im going to look for them now that I have a proper name cause i actually enjoyed it and it wasn't really physically demanding. I Eben ran cable tray and installed data and power cable there as well...
@nardo34480
@nardo34480 2 жыл бұрын
@@brandongonzales6887 I'm in Florida by the way
@trinidadsanchez3342
@trinidadsanchez3342 Жыл бұрын
Show the inside
@RBFR01
@RBFR01 2 жыл бұрын
can you just weld it cold and get the same result?
@weldtube
@weldtube 2 жыл бұрын
Chrome has to be preheated.
@RBFR01
@RBFR01 2 жыл бұрын
@@weldtube ah yep okay
@supermotobuild774
@supermotobuild774 2 жыл бұрын
Just like cast iron needs to be preheated. Using cast iron rod.
@benwill5426
@benwill5426 2 жыл бұрын
@@RBFR01 it will crack.
@rentonarc
@rentonarc 2 жыл бұрын
A post heat as well .
@creeplife2802
@creeplife2802 2 жыл бұрын
"Chrome"? What!? I thought it was just a plating
@Whereismy10mm
@Whereismy10mm 2 жыл бұрын
When plating, you are adhering one metal type to the surface of another metal type. Therefore yes chrome is a workable metal in its own form.
@Whereismy10mm
@Whereismy10mm 2 жыл бұрын
Look up electroplating.
@wayupinya.
@wayupinya. 2 жыл бұрын
Wouldn’t it be heated way over 400 degrees when you start welding lmao
@mikereimer4048
@mikereimer4048 2 жыл бұрын
Yes. But 400 is minimum preheat. There's always a max heat too. On the steam pipelines we build, minimum is 300 and maximum is 500.
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