Homemade 40,000W (40KVA) Generator set. OFF GRID GENERATOR!!!!!!!!!!!!!!!!!!!!!!!!!!!

  Рет қаралды 103,902

Bodgemiester

Bodgemiester

7 жыл бұрын

Using the abandoned FORD DIESEL from the last video I am going to build the ultimate off grid power plant

Пікірлер: 141
@michaelward2869
@michaelward2869 8 ай бұрын
Cool stuff bro I like what you're doing . Anything to make that budget come in home run one run makes sense to me . ❤
@Bodgemiester
@Bodgemiester 5 ай бұрын
Thanks!!!
@tommyfraleychattowndogs5220
@tommyfraleychattowndogs5220 6 жыл бұрын
Good video.. am in the USA in Chattanooga Tennessee.
@ChrisArtell
@ChrisArtell 5 жыл бұрын
same.
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Same?
@michaeldenton8610
@michaeldenton8610 5 жыл бұрын
Yeah me too!
@roland349
@roland349 7 жыл бұрын
Very nice,I like it
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Roland Nilsson Thanks, I've made a few vids with this engine so far. Check out my channel
@haraldpettersen3649
@haraldpettersen3649 7 жыл бұрын
And there you have the power for 15 houses , Nice work .
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Harald Pettesen , if you think that's good, check out the fuel efficiency video I did with it. 40,000watt vs 3000watt. You will be stunned! SUBSCRIBE
@haraldpettersen3649
@haraldpettersen3649 7 жыл бұрын
I subscribe :-)
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Harald Pettesen THANKS
@jessecombs5373
@jessecombs5373 2 жыл бұрын
@@Bodgemiester that's insane. Now what about a water turbine set up
@Bodgemiester
@Bodgemiester 2 жыл бұрын
@@jessecombs5373 I'd love to make one but I have no use for it unfortunately. I have great idea for it too
@sophiadosier3640
@sophiadosier3640 Жыл бұрын
Good job
@Bodgemiester
@Bodgemiester Жыл бұрын
Thanks ☺
@sim6699
@sim6699 6 жыл бұрын
nice generator
@Bodgemiester
@Bodgemiester 6 жыл бұрын
You must be picking your way through my channel lol. Thanks! I’ve got some great videos to do with this in the near future
@elonmust7470
@elonmust7470 3 жыл бұрын
So, is this what a country person is, in the UK? Cool.
@Bodgemiester
@Bodgemiester 3 жыл бұрын
it kind of is!
@goducks11111
@goducks11111 2 жыл бұрын
Good video
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Thanks
@stevemitchell2252
@stevemitchell2252 5 жыл бұрын
You should have lit up some really large powerful light bulbs and some space heaters maybe to see what it can really do
@Bodgemiester
@Bodgemiester 5 жыл бұрын
I don’t have anything 110v! It has been shipped to the USA
@paulg444
@paulg444 5 жыл бұрын
Would like to see the engine to generator coupler . You left out the most important part.
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Hi, another video on the generator soon, subscribe. It is a simple ‘Fenner Coupling ‘ nothing special but I will show it
@bharatkumarjoshi1596
@bharatkumarjoshi1596 5 ай бұрын
Was it possible to go for a flange alternator coupling?​@@Bodgemiester
@MrDhilishkumar
@MrDhilishkumar 3 жыл бұрын
97cc engine torque 8.05Nm @5000rpm . I have this engine how can select alternater please say the calculation
@garyhoffmann1615
@garyhoffmann1615 4 жыл бұрын
Great for big loads but total overkill for an off-grid home. I have a Lister TR2 8KVA that will run forever and uses 3 litres per hour at full power. However, since secondhand solar panels are so cheap now I rarely need the generator at all.
@Bodgemiester
@Bodgemiester 4 жыл бұрын
Agreed, the plan is to have a few electric heaters abut the place so in winter it can have a decent load on it from time to time, as for fuel you should watch the fuel consumption video I did with it, you will be surprised!
@robstuckey
@robstuckey Жыл бұрын
zip it gary. bigger is better
@XXXXIndices
@XXXXIndices Жыл бұрын
@@robstuckey Stupidity is not better!
@roireb1
@roireb1 6 жыл бұрын
When do you think the video showing the electric governor will come out?
@Bodgemiester
@Bodgemiester 6 жыл бұрын
+roireb1 this winter for sure
@deddagen
@deddagen 3 жыл бұрын
Hello there! I have a Ford Fiesta mark 6 engine 1.6 litre diesel engine which has a drive by wire accelerator. So I wanted to turn it into a power generator 220 Volts. Please tell me how many watts alternator should I install and what fuel economy can be achieved max
@Bodgemiester
@Bodgemiester 3 жыл бұрын
Hi, you will need to know the power output of the engine at either 1500 or 3000 rpm as they are the rpm required for a four or two pole alternator to generate 220v@50hz Then 1 engine BHP will generate approximately 750w. I hope this helps
@jimtheedcguy4313
@jimtheedcguy4313 5 жыл бұрын
I see on a comment you used a Fenner coupling, but my question is, would you be able to use a hydraulic coupling? I'm only asking because I'm thinking of using an automobile engine with an automatic transmission, and obviously a torque converter, but I'm not sure if that would suffer any losses or do damage as opposed to a direct to flywheel installation. The less I need to do and buy, the better. I really want to use what I have lying around the shop for the most part to keep the budget low. Engine is a GM 122 2.0 engine. Very simple, cheap and makes some decent low end torque.
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Don’t use a torque converter, rpm on the generator is absolutely ESSENTIAL. just make something up, you could even belt drive it
@C0wboyPirate
@C0wboyPirate 3 ай бұрын
Tiene algún video de su instalación, la conección de el motor y el generador.
@Bodgemiester
@Bodgemiester 3 ай бұрын
No, sorry
@Overl_rD
@Overl_rD 5 ай бұрын
2:55 says..."I'm gonna drop a load on it." 🤣🤣🤣
@Bodgemiester
@Bodgemiester 5 ай бұрын
?
@onescaryapothiconboi7475
@onescaryapothiconboi7475 5 ай бұрын
​@Bodgemiester From an electrical engineer standpoint (where load is constantly drilled onto our heads as power draw), a load is just that. But, "dropping a load" also means to take a massive shit.
@quartzsitebusiness407
@quartzsitebusiness407 7 жыл бұрын
how did you connect the engine to the alt? lovejoy or? great project.
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Quartzsite Business Hi, good question. I used a thing called a fender coupling. The engine had half of one in it but I had to modify the centre collet to make it fit. Works fine though. I also had a heap of old bell housings but they either fit the alternator but not the engine or vice versa.
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Quartzsite Business , you should checkout the fuel consumption video I did with it. Very interesting
@quartzsitebusiness407
@quartzsitebusiness407 7 жыл бұрын
I watched several of your vids including the fuel consumption, very interesting. just finished the motorcycle trailer build.
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Quartzsite Business great stuff, hope you liked them. I've got a great one coming up soon. I've removed the fly by wire fro a mechanical diesel pump and gone back to cable. Don't know if it works yet though
@p.a.reysen3185
@p.a.reysen3185 3 жыл бұрын
Pity all neighbors within a mile. The DB levels would seem exceed any acceptable levels. Hope you had a big muffler. Other than that, good save.
@Bodgemiester
@Bodgemiester 3 жыл бұрын
It's not to bad, I'll be working on it again in the new year. They are absolutely acceptable with a good exhaust and a cabinet
@simonsiron887
@simonsiron887 2 жыл бұрын
Could you tell me the price of the alternator and where you got it from. Also loved the video mate
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Alternator was a spare so no price. subscribe for the next video when I do the governor I've been trying to get it done for the past 2 years
@ibnjalal9217
@ibnjalal9217 Ай бұрын
Really like the project. How do you attach the generator to the engine? Was it compatible or are they sorta universal? Cheers
@Bodgemiester
@Bodgemiester Ай бұрын
If you look closely, they are not joined together. They are mounted independently
@ibnjalal9217
@ibnjalal9217 Ай бұрын
@@Bodgemiester I know they are mounted to the frame independantly but I meant the crank shaft, how do they connect for the generator to spin. Thanks for the response
@ibnjalal9217
@ibnjalal9217 Ай бұрын
@@Bodgemiester A lot of ev builds ive seen have these sort of adapters that go on the end of a gearbox and on the motor so does it work like that? using a coupler of sorts
@killuaHunter
@killuaHunter 6 жыл бұрын
KW not as KVA40 kw is the active powerAnd there are reactive power kvarBoth of them give you kva
@petersack5074
@petersack5074 3 жыл бұрын
hi....what is the generator your using...is it from a large welder. ????? thankyou ...
@Bodgemiester
@Bodgemiester 3 жыл бұрын
No, it's a Stamford newage generator alternator. Not 'off' of anything they are universal
@jaimemarino3857
@jaimemarino3857 7 жыл бұрын
Greetings. Can you calculate a homemade generator that can power a DC or AC motor of a converted electric vehicle? I suppose the Lister engine is not suitable because it requires a motor with speed acceleration. This in order to avoid the use of batteries, I believe these will be expensive in the future, and I do not think their waste is very ecological.
@Bodgemiester
@Bodgemiester 7 жыл бұрын
+Jaime Mariño can't be done, you will need either an ac or a dc motor and a vairiac speed controller. Old milk floats used tonnes of transistors hence the buzz. I suggest dc as it is easier to control. Work out how may Kw the motor is and spec gennie to suit
@shantahsieh4833
@shantahsieh4833 6 жыл бұрын
Discover how to do it with Avasva.
@CUBETechie
@CUBETechie 5 жыл бұрын
How to operate an engine out of a car Without pedal an coupling? How does it work by boats when pull forward or backward to throttle if a say it correctly?
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Hi, the throttle is operated by an electronic ‘governor ‘. I am doing an installation video in the summer when it gets warmer. This engine is not from a car
@CUBETechie
@CUBETechie 5 жыл бұрын
@@Bodgemiester okay thank you for the information. I have not enough knowledge about engines but Iam willing to learn
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Excellent! Everyone starts somewhere! Subscribe and watch some of my other videos, if you have any questions please ask
@gabordeak1993
@gabordeak1993 3 жыл бұрын
@@Bodgemiester Years have passad and still no video on installing governor. :/
@ctw7203
@ctw7203 6 жыл бұрын
Would it be possible to use a car engine like a 2.0 diesel and power a three phase 32KWA generator?
@Bodgemiester
@Bodgemiester 6 жыл бұрын
Absolutely, you must keep in mind that it is not the engines peak bhp you need but bhp@ 1500/1850/3000 rpm. Rpm depends on the alternator but it can be done because we have actually converted an old ford 1.8 diesel from an escort into a generator. All you need to know is how much power you need and at what rpm so 32KWA = 1.3404 (bhp required per kw) x 32 (generator output) = 42.8 (bhp@ required rpm) I think a 2.0 may struggle but find a dyno graph for your engine
@ctw7203
@ctw7203 6 жыл бұрын
Bodgemiester Thank you. Also how did you mount the engine to the generator? It may seem like a stupid question but did you use a gearbox off the engine to do it or did you mount it without the gearbox
@Bodgemiester
@Bodgemiester 6 жыл бұрын
No gearbox, you use a thing called a fenner coupling. Similar ones available all over. Direct drive from the flywheel to the alternator
@fullrom1179
@fullrom1179 5 жыл бұрын
@@Bodgemiester how did you do for the engine speed regulator? mechanical ? electronic? or this engine has a regulator inside the injection pump, like farm tractors ? sorry for my bad english, i'm french........
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Hi Fullrom! I will be using an electronic one. It is not fitted yet but I will do a video when I install it. Thank you for commenting!
@cwdtransport2247
@cwdtransport2247 4 жыл бұрын
There is a great deal more to successful genset than just an engine & generator. They must be matched as the comments suggest
@Bodgemiester
@Bodgemiester 4 жыл бұрын
Absolutely correct, the amount of sets I’ve had on the load bank that won’t ‘pull’ usually a 3000rpm rated engine trying to make power at 1500 in my experience. The old 4D does a fantastic job though, pull a house down at 1500 all day. Thanks for the comment
@donaldarunsaldanha7328
@donaldarunsaldanha7328 6 жыл бұрын
hi bro , please tell me HP of that engine or CC ? I Made a genrator with 2.5 litre diesel engine which shpould have produced 30kw but eneded up with 5kw power !! whats the reason for that drop .
@Bodgemiester
@Bodgemiester 6 жыл бұрын
Hi, my engine is 4.0l. The reason for the loss is because your engine won’t make its rated power at only 1500rpm. My engine is an industrial engine so it makes high torque and bhp and very low rpm, car engines give low torque and high bhp at very high rpm. Horses for courses I guess
@donaldarunsaldanha7328
@donaldarunsaldanha7328 6 жыл бұрын
my aim was to produce max electricity production with idle engine speed [minimum diesel consumption] @1600 rpm, but i failed to get technical specs of that engine - torque & bhp. There are people succeeded in getting 30kw power with that same engine , but they keep the secret !!
@Bodgemiester
@Bodgemiester 6 жыл бұрын
How many cycles (Hz) do you need. Alternators run at either 1500 or 3000 for 50Hz or 1850 or 3600 for 60Hz. You cannot choose your own rpm, the rpm is absolutely critical to power output and can cause major damage if incorrect.
@plandsurvival7144
@plandsurvival7144 2 жыл бұрын
Run it on black diesel. Cost about 50 cents here vs the 5$ for diesel.
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Black diesel?
@plandsurvival7144
@plandsurvival7144 2 жыл бұрын
@@Bodgemiester look up my chanel and find black diesel. Life changer.
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Will Do
@kevingillock8171
@kevingillock8171 4 жыл бұрын
What engine is that and why not just connect an alternator on the front of the engine with power inverters?
@Bodgemiester
@Bodgemiester 3 жыл бұрын
hi. its a ford 4D and its generates over 30,000 watts! that would be some current at 12V
@NastyAnubis
@NastyAnubis 6 жыл бұрын
So you just found a 40kw 3 phase alternator laying around? Tell me where I might find one
@Bodgemiester
@Bodgemiester 6 жыл бұрын
+james gayler , that one was a spare from my retire uncles generator hire firm, I would suggest you try eBay. They often turn up used for cheap
@roireb1
@roireb1 6 жыл бұрын
You can find generator heads made in china sold on Ebay from 20Kw and on up for not too bad of a price.
@Bodgemiester
@Bodgemiester 6 жыл бұрын
+roireb1 yeah those Chinese alternators are pretty awful. We use to have a heap of broken ones people brought us to 'have a look at' bad windings
@tucker934
@tucker934 6 жыл бұрын
Bodgemiester if I an going to live off grid like I want to I think I'd rather have something I can depend on not fry its self in 20 mins
@tucker934
@tucker934 6 жыл бұрын
Bodgemiester great video by the just subscribed to your Chanel and got a thumbs up
@tomkilmore7254
@tomkilmore7254 Жыл бұрын
Super interesting, great vid, thank you! I wonder how fast you could fully charge a huge (50kwh?) 48v battery bank with that size engine/gen? My house uses 30/40 kWh a day, if I could run that setup for an hour and fully charge a big battery, it must be cheaper than current grid prices of 35p /kWh!!!
@Bodgemiester
@Bodgemiester Жыл бұрын
It depends how big the charger is but I doubt you could charge it as fast as the generator will output. Not like a tesla supercharger etc. But fast non the less
@tomkilmore7254
@tomkilmore7254 Жыл бұрын
@@Bodgemiester I could use a 240v battery instead, not sure if my calculations are correct…but, 80x3.3v 105ah lifepo4 cells = 264v and 27.72kwh of energy…these can be charged at 1c…which is 105 amps..which would take an hour? Average fuel consumption of a 32kw diesel generator is 8-10 litres an hour…kerosene (diesel alternative) is currently 69p a litre. Making the cost approx 20p a kWh…nearly half what the energy companies charge! I’m now asking myself how on earth can I generate electricity cheaper than a flipping power station with old tech??! Someone is making a lot of money.
@Bodgemiester
@Bodgemiester Жыл бұрын
@@tomkilmore7254 I agree but I'd just put more batteries in parallel. Look for a forklift truck charger. Anything over 50vdc is classed as lethal!
@tomkilmore7254
@tomkilmore7254 Жыл бұрын
@@Bodgemiester yes, and compatible with solar panels. Summer….use the panels to charge the battery…winter…use the generator for 1 hour a day. Not only cheaper than the grid but also not reliant on it…thanks, keep up the good work !
@Bodgemiester
@Bodgemiester Жыл бұрын
@@tomkilmore7254 thanks, please subscribe, I will work on the generator this summer i think
@Joseph_Henson
@Joseph_Henson 2 жыл бұрын
Now all you need to do is convert it to run on gas fumes 🤟
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Ha Ha, its not that terrible but it could definitely be better! LOL
@hkchin8799
@hkchin8799 4 жыл бұрын
look like leyland engine
@Bodgemiester
@Bodgemiester 4 жыл бұрын
No it’s definitely a Ford
@GrumpyTinashe
@GrumpyTinashe 2 жыл бұрын
How many houses can that power roughly
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Hi really depends on the load and more importantly how sensible people using it are. E.g I CAN power my whole house on 1kw if I don't use the washing machine etc, but with everything on I'd be over 10kw. A 'house' isn't really a unit of measurement. If you were to be careful I could see it doing 10 houses if people knew what the could/couldn't use. Led lighting etc has helped enormously with this
@GrumpyTinashe
@GrumpyTinashe 2 жыл бұрын
@@Bodgemiester Thank you sir. I've just acquired a Cummins engine generator and says rated at 130KVA and I intend to use on a farm in Africa for the workers compound. They only use electricity for lighting, tv and fridges. None have washing machines, aircons etc and they are in 2 roomed Nissen huts. So I just wanted a rough idea of what it could possibly handle
@Bodgemiester
@Bodgemiester 2 жыл бұрын
130kva should EASILY cope. It may even be a bit thirsty just for lighting but I guess diesel isn't that expensive there. Excellent choice on the Cummins! I recommend using lucas oil stabilizer to make it last for years and years!
@GrumpyTinashe
@GrumpyTinashe 2 жыл бұрын
@@Bodgemiester Thank you for the recommendation sir. God bless
@dalemaritabethel9041
@dalemaritabethel9041 2 жыл бұрын
I want part by part u use
@Bodgemiester
@Bodgemiester 2 жыл бұрын
No can do. Far to long ago
@g1expert102
@g1expert102 2 жыл бұрын
You built a 40 KW generator?
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Sure did
@almaarmhk6218
@almaarmhk6218 3 жыл бұрын
If you add automatic gearbox that will use little bit diesel and go faster
@Bodgemiester
@Bodgemiester 3 жыл бұрын
it doesn't work that way unfortunately
@shahmeermulla8826
@shahmeermulla8826 5 жыл бұрын
Ford cargo 4 celender
@Bodgemiester
@Bodgemiester 5 жыл бұрын
Absolutely correct. Other things too
@kevincustoms7742
@kevincustoms7742 6 жыл бұрын
hello Sir can you please tell us the brand name of the engine . thanks
@Bodgemiester
@Bodgemiester 6 жыл бұрын
Hi yes, it’s a ford 4d
@rearspeaker6364
@rearspeaker6364 6 жыл бұрын
its a ford 2722 diesel, aka ESD 444 came out of europe until 1992, was used in america in the 1960's.has 72 hp at 2600 rpm dont forget to hook up the cold start device on the injection pump,it will never start below 50' Fahrenheit.
@kevincustoms7742
@kevincustoms7742 6 жыл бұрын
rear speaker thanks very much for the info.
@Bodgemiester
@Bodgemiester 6 жыл бұрын
Hi, this particular engine is a british made ford ‘dorset’, they made two types of 4d in Britain and were called the Devon and in this ones case the Dorset . We have had these engines in generators for over 30 years and NEVER had a failure or a cold starting issue. We also run two of the 6 cylinder turbo versions (6d) . They are really great old things. You can identify them by the type of injector pump on them. The Devon vas fitted to the fordson major tractors!
@rearspeaker6364
@rearspeaker6364 6 жыл бұрын
i worked around the dorset 4 cyl. diesel. they were installed in Powerscreen portable screening plants being exported into the U.S until 1992.on the minmac pump there is a cold start device on them,with all the vibration on the screening plant, the female flag terminal would fall off, causing a hard start condition below 50' .otherwise, very Tough engines! in the screening plant use, the throttle was locked at the injection pump at 1900 to 2200 rpm's so when it started, it went immediately went to that set speed-with authority!!!
@LordEngelbert
@LordEngelbert 2 жыл бұрын
Ear defenders
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Haha, it's not that bad
@spettro9
@spettro9 2 жыл бұрын
you bodged spelling meister...
@Bodgemiester
@Bodgemiester 2 жыл бұрын
Your name has a number in it
@spettro9
@spettro9 2 жыл бұрын
@@Bodgemiester Equally true. Is this miester some pun we don't know about?
@Bodgemiester
@Bodgemiester 2 жыл бұрын
If I told you that you'd know as much as me
@user-mk2de2qy5g
@user-mk2de2qy5g 6 жыл бұрын
Lol😆
@Bodgemiester
@Bodgemiester 6 жыл бұрын
?
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