How to Build this AWESOME Compact Cyclone Separator

  Рет қаралды 764,468

Cosmas Bauer

Cosmas Bauer

9 жыл бұрын

I needed some more cyclones and for the purpose of making them I made some templates to make it go faster.
The grey pipes are 50mm in diameter. The orange pipe is 200mm in diameter. The height of the cyclone is 200mm.
Fun Fact: Festool straight out copied my system for their Festool CT Vorabscheider CT-VA-20.

Пікірлер: 211
@matthiaswandel
@matthiaswandel 9 жыл бұрын
Very clever how you cut the inlet hole in the cylinder!
@PhilouLeOak
@PhilouLeOak 9 жыл бұрын
Clever build ! Thanks for sharing.
@ahbushnell1
@ahbushnell1 5 жыл бұрын
Hi Matthias. I was just thinking he is a German version of you. :)
@Shopbuilt
@Shopbuilt 9 жыл бұрын
This is by far the best cyclone I've seen built. very well done. Thanks for sharing
@CosmasBauer
@CosmasBauer 8 жыл бұрын
+Shop built Thanks! Great you like it!
@Alex_science
@Alex_science 5 жыл бұрын
Hi. I have never seen so well done dust collector. Amazing. Congratulations.
@KingsleyTart
@KingsleyTart 7 ай бұрын
Wow - loads of massively clever ideas there, especially your template @ 6:46 That is awesome.
@PatonHaus
@PatonHaus 9 жыл бұрын
7:08 so satisfying to watch... An excellent video with amazing results! Nice work!
@kinburn1015
@kinburn1015 8 жыл бұрын
Great job! would like to see the inside of your shop vac and the filter after a more strenuous test. Thanks for the upload!
@819John
@819John 7 жыл бұрын
Nicely done Sir. Your efficiency test was brilliant.
@cemsessions
@cemsessions 5 жыл бұрын
probably one of the best dust collector video. i built mine very easily after seeing your video. Thanks a lot.
@williamoverton7265
@williamoverton7265 5 жыл бұрын
Fantastic workmanship and design!
@harplingesven0100
@harplingesven0100 4 жыл бұрын
Excellent video with cool and fitting background music. My greatest compliments to a ingenering gifted young man. Thank you for sharing your skills. Now I found the right cyclone dust collector/ Antonio,Thailand.
@MRrwmac
@MRrwmac 9 жыл бұрын
Good point. I see the difference and appreciate you punting it out. Seems like a more efficient design as you demonstrated.
@BackyardWoodworking
@BackyardWoodworking 9 жыл бұрын
Great build. I like the way you made the inlet very smart.
@cheryesjerome1427
@cheryesjerome1427 8 жыл бұрын
Oh Man. Thank you for making a great instructional video about your cyclone project. You are helping mankind to grow and prosper.
@CosmasBauer
@CosmasBauer 8 жыл бұрын
haha thanks ;)
@mmgross144
@mmgross144 4 жыл бұрын
Excellent workmanship! I think that I have found the answer to my 1st stage dust collection, only on a larger scale.
@dmmflys
@dmmflys 7 жыл бұрын
Thanks for sharing the awesome build!
@greenskin3000
@greenskin3000 9 жыл бұрын
Great build and explanations! Thanks for sharing!
@Castle6064
@Castle6064 9 жыл бұрын
Wonderful, very clever design. Thanks for video
@rterry2752
@rterry2752 4 жыл бұрын
Love the clear top, its like staring into a camp fire.
@TheShavingWoodWorkshop
@TheShavingWoodWorkshop 9 жыл бұрын
Very nicely done.
@samuelcorreaz2282
@samuelcorreaz2282 5 жыл бұрын
the fits are so satisfying, amazing job !
@CemlynJones1952
@CemlynJones1952 4 жыл бұрын
Really nice. I like that. That will fit my needs perfectly and all the parts are really easy to get.
@niklar55
@niklar55 7 жыл бұрын
Very useful, as i'm contemplating something similar, but probably scaled up some. One of these next to each machine would allow a central vacuum to be connected, but with the debris collected local to the machine, instead of being transported back to a central location.
@satishinamdar
@satishinamdar 5 жыл бұрын
Fantastic!Your skills are outstanding.
@marekp.wolski4447
@marekp.wolski4447 Жыл бұрын
Based on your video, I built the same device. Works great. I am very happy with it. I do not remember when I had to change the bag in the vacuum cleaner. Thanks !
@pyroshnid
@pyroshnid 8 жыл бұрын
Thanks for your video, I have made one based on your design using some large mains water pipe and it works great. I have tested mine and it is about 99.8% efficience which I am really pleased with.
@CosmasBauer
@CosmasBauer 8 жыл бұрын
Very cool! :)
@thesergeant3524
@thesergeant3524 8 жыл бұрын
I was totally on board with this project until you busted out the pantorouter, then I was like "oh hell no" and then a link pops up "click here for a more common method" and I was right back on board again and was like "oh hells yes". Great work, this is the best cyclone vid out there.
@CosmasBauer
@CosmasBauer 8 жыл бұрын
haha, I first thought you were wining about my extensive use of million dollar power tools! :D Thanks man! Glad you liked it!
@gianlucatrozzi4252
@gianlucatrozzi4252 4 жыл бұрын
More more compliments!!! Special work!!! 👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻👍🏻
@hervevandevoorde8457
@hervevandevoorde8457 7 жыл бұрын
very good job ! Nice séparator. Salutations from France.
@johnswimcat
@johnswimcat 3 жыл бұрын
This is impressive. I have been working on a Thien baffle extractor today, just a rough one, my first. I have an idea which I think might make these extractors more efficient in terms of suction loss. It'll be a bit more difficult to build but I'll have a go and make a video
@chickencoopblue9813
@chickencoopblue9813 5 жыл бұрын
Well done and a fun little project.
@tomgallagher8532
@tomgallagher8532 5 жыл бұрын
Thanks again for your help. Well done.
@williamoverton7265
@williamoverton7265 3 жыл бұрын
It looks really good, very well done.
@CultOfChilli
@CultOfChilli 7 жыл бұрын
For the efficiency, just put the once filtered saw shavings through the seperator a second time, weigh before and after the second run through. Great work btw, excellent standard all round.
@hjl4004
@hjl4004 7 жыл бұрын
Nice work! To improve even further on the efficiency of the cyclone, could you increase the difference in height between the inlet-pipe and the notch in the outlet-pipe? You have built more of these obviously, what have you learned to improve your design even more?
@tractorjetador
@tractorjetador 7 жыл бұрын
Very nice😃 good job mister Cosmas B. 👍👍
@GarageWoodworks
@GarageWoodworks 9 жыл бұрын
Outstanding!
@phooesnax
@phooesnax 8 жыл бұрын
Also proves you have a really clean shop! :-0) Great job
@banon9573
@banon9573 9 жыл бұрын
very well done. I appreciate you method for the efficiency testing. Have seen a bunch that claim 99% efficient but there methods were usually just guesses.
@jumpleadsx2
@jumpleadsx2 9 жыл бұрын
beautiful work
@malcolmoxley1274
@malcolmoxley1274 8 жыл бұрын
I take it that you like festool colours,great video,great design
@CosmasBauer
@CosmasBauer 8 жыл бұрын
malcolm oxley I like green not festool.
@Cactusworkshopchannel
@Cactusworkshopchannel 9 жыл бұрын
Dammit I peed a little when the inlet fits the bucket! great job
@axelguillerand2284
@axelguillerand2284 8 жыл бұрын
C'est vraiment très ingénieux. Du très beau travail.
@m.iritter1807
@m.iritter1807 8 жыл бұрын
I llike it, nice and smart done. thx for sharing/
@WattWood
@WattWood 8 жыл бұрын
really good video will save me fortunes on bags for the fein extractor
@mrsaezs
@mrsaezs 7 жыл бұрын
Congrats! Great job
@pocket83squared
@pocket83squared 8 жыл бұрын
That was probably the best one I've seen yet. I just wish there was a way to do this inside of the vacuum cleaner itself; so much wasted space inside a normal machine, and it is still the fine dust that eventually clogs the filter. I'm a little hesitant to start building one of these, because I'm afraid to get "sucked in" by the process- I could see spending a lot of time on one of these. Anyhow, awesome work.
@2adamast
@2adamast 8 жыл бұрын
pocket83² With a concentric two stage build up it can go inside the cleaner. The tube is set in the center of the cleaner and holds an external baffle. Then the air enters the center tube as second stage but there it does need only a small container for the remaining dust. The bottom of the tube will be enough. The only problem is that there is no 'fine' filter anymore.
@user-ry4ie9de5r
@user-ry4ie9de5r 6 жыл бұрын
Very nice build! Do you share plans / measurements? also, which type of double sided tape did you use? Thanks!
@PhezterGamingChannel
@PhezterGamingChannel 8 жыл бұрын
Great Build!Any chance on an Update Video/Comment on a Large Scale Clean-Up. Would love to see the Efficiency Percentage.
@BDL090754
@BDL090754 2 жыл бұрын
A very neat job indeed, great work, hope mine will be half as good,...I doubt it. Thnx
@IrishChippy
@IrishChippy 6 жыл бұрын
Wow. That is cool the way you put the baffle on the end of the pipe. Mine is ever so ugly, compared to this. I do however have as close to 100% as I can measure, just like yours. I am of he belief that the top needs to be pure cylindrical, and not a bucket (slightly conical).
@giancarlo4862
@giancarlo4862 7 жыл бұрын
Piu' bello di quelli che si comprano in negozio.. Complimenti... 👏👏👏
@simondeng8112
@simondeng8112 9 жыл бұрын
Great job!
@91Cruzin
@91Cruzin 7 жыл бұрын
Nice tablesaw/router table, did you make that? Nice work.
@benocrafts3841
@benocrafts3841 7 жыл бұрын
You are really a genius
@csakbencee
@csakbencee 7 жыл бұрын
nice colors
@doprisi
@doprisi 5 жыл бұрын
Can you list the glues you use? Can you tell us what glues to use with different material? Seems you use a lot of the same stuff :) Great build, really, smooth and firm!
@mazman8343
@mazman8343 5 жыл бұрын
Thanks for sharing 👍
@christianjordan8009
@christianjordan8009 9 жыл бұрын
Hey Cosma, Nice built again! I have build also a cyclone utilizing your videos. However my baffle keeps collapsing very easy. Any ideas how to avoid this? -Chris
@MarcioHDMarques
@MarcioHDMarques 7 жыл бұрын
Great Work!! Very inspiring!! The black hose has an inner diameter of 32 mm (1 /14 inch)? Seems like you improvise a reduction after the 90 degrees curve, is that right?
@larsonbennett5903
@larsonbennett5903 7 жыл бұрын
Cosmas, I'm in the process of making a separator very similar to your design, which I like very much. Would you be kind enough to answer a couple of questions for me? 1) How close to the top should the intake pipe be? 2) I'm using a 9-inch diameter tube that looks to be similar to your orange pipe and would like to know if the length of this tube matters. In other words, is there any advantage to making the distance to the baffle closer or farther away from the intake? Thanks so much from Arizona.
@Minbedstekanal
@Minbedstekanal 5 жыл бұрын
hey awesome project I have 3 question for you, the green disc sitting in the end off the suction pipe inside the cyclone, what is the diameter of that disk....? And the length of the gray pipe with the green disc in the end, how long is that form the inner side of the plexiglass too green disc....? and the length of the notch made in the gray pipe how long is that....?
@das250250
@das250250 8 жыл бұрын
Is the hat vac the best you have built ? It seems that downward force is good in keeping the dust down
@Billlupton
@Billlupton 7 жыл бұрын
If Carlsberg made cyclones they could not beat that, brilliant Sehr Schone, Having that thickness of plexi is great Ill have to have a go, very instructive video I congratulate you
@user-fg2qp4sz3v
@user-fg2qp4sz3v 8 жыл бұрын
Шикардос! Очень грамотный подход.
@lou704
@lou704 4 жыл бұрын
Nice engineering sir.
@iguanapete3809
@iguanapete3809 Жыл бұрын
Awesome wood shop....
@robertbrunston5406
@robertbrunston5406 7 жыл бұрын
Very good thanks.
@juanraoCowa
@juanraoCowa 3 жыл бұрын
Que bien, cuantas herramientas tienes para mostrar.
@ReubenswoodcraftCoUk
@ReubenswoodcraftCoUk 9 жыл бұрын
Absolutely Brilliant Cosmas! you are a superb perfectionist to which I one can aspire too. Having good quality and precise equipment really can do wonders eh? especially that router pantograph jig you made. And as always, a great presentation video. Good choice of music too. A big like from me. Cheers Cosmas :)
@norbertstein8712
@norbertstein8712 7 жыл бұрын
Reuben's woodcraft
@martinefrancis580
@martinefrancis580 5 жыл бұрын
Super boulot merci.
@bengalili1512
@bengalili1512 7 жыл бұрын
Hi. I want to build this but I also have a problem withthe fine dust filtering since I only have a regulare house vacuum, cleaner. do you have any recommendations as to how to go about this matter? perhaps a reccomendation as to what air filter to buy on line and how to install i (maybe as a separate station between the cyclone and the vacuum) Thnx
@Thenextwillcome.
@Thenextwillcome. 5 жыл бұрын
Thanks . I will try.
@geraldoferreira4715
@geraldoferreira4715 5 жыл бұрын
Parabéns pelo vídeo é show de bola.
@jhonjairocardona835
@jhonjairocardona835 3 жыл бұрын
Excelente desde Cali Colombia Saluditos
@houtjeboom
@houtjeboom 9 жыл бұрын
Great !!!!
@maciekgucma4756
@maciekgucma4756 7 жыл бұрын
Im impressed! Good joob
@predatortt7694
@predatortt7694 7 жыл бұрын
Spitze! Sauber gemacht! Aber Deine Werkzeugausstattung ist auch sehr professionell.
@Pyronics
@Pyronics 9 жыл бұрын
Awesome!
@fraglesman1987
@fraglesman1987 9 жыл бұрын
Perfect cut ;)
@ART74556
@ART74556 8 жыл бұрын
How many inner diameter - lower circle (which is attached to a gray tube), and the distance from it to the Plexiglas? Thanking you in advance.
@andersenchrhome
@andersenchrhome 9 жыл бұрын
Beautifull
@demolkaa80
@demolkaa80 7 жыл бұрын
Witam. Jaki jest wymiar wewnętrznego dysku? Może mi pan powiedzieć również, jaka głęboka jest długość rury centralnej, pod pleksi i ile jest również długość części pociętego na centralnej rurze? Dzięki za odpowiedź. Pozdrawiam z Polski
@RevoBasher
@RevoBasher 4 жыл бұрын
What is the efficiency when it's half or 2/3 full?
@grandfrunk
@grandfrunk 8 жыл бұрын
Hi +Cosmas B - great build! It really shows that you have a lot of experience with these cyclones after building so many ... I'm thinking of building one too, and this really seems to be a very good design - compact, efficient and easy to build. I was wondering if you have experimented with how far down in the cyclone the best position for the baffle is? It just looks like it's not flush with the bottom (which I would have expected). And just for a size comparison: is that a 60 liter bucket?
@CosmasBauer
@CosmasBauer 8 жыл бұрын
Thanks! The baffle is about one or two cm above the actual lid but I don't think that it's exact posiotion is too important. Yes, that's a 60l bucket.
@grandfrunk
@grandfrunk 8 жыл бұрын
Thank you, helps a lot!
@hhocar
@hhocar 6 жыл бұрын
Thanks for sharing the video, no wonder Germans are so ahead in technology!
@SuperMirock
@SuperMirock 9 жыл бұрын
Deadly accurate! What I most of all appreciate. I have one question about dust. This system good catches sawdust but I suffer of fine dust. Especially of MDF. How about that? How much fine dust pass through and left on vacuum cleaner filters?
@IanKjos
@IanKjos 9 жыл бұрын
Vladimir Evdokimov Great question. Centrifugal separators have a practical limit of effectiveness somewhere between 10-30 microns. Below that, there's not much mass but there's plenty of surface area to give your lungs trouble. And your vacuum filter will only catch that if it's a good HEPA system. On the plus side, this will keep your HEPA filter in good shape and able to do what it's best at, which is filter the truly fine particles.
@SuperMirock
@SuperMirock 9 жыл бұрын
I really interested in more fine dust remowing. Now I finished my new homemade saw and router and thinking about dust collection.
@IanKjos
@IanKjos 9 жыл бұрын
A separator like this one is a good first stage. You will still need a good HEPA filter for the super-fine dust which is buoyant and cannot be separated this way.
@hasmukhvpatel4539
@hasmukhvpatel4539 7 жыл бұрын
very clever and super Quality Job maintain all the way, What if your Orange Tube is 3 " Longer ,,Is that make Any Different ?
@CosmasBauer
@CosmasBauer 7 жыл бұрын
Thanks! making it longer is ok making it shorter seems to be a slight problem.
@afmenhem
@afmenhem 6 жыл бұрын
Cosmas, congrats for this excellent design. I'm going to replace the cyclone part of my self designed shop vacum and I'm intending to use your design. Could you please tell me what is the diameter of the large PVC tube you have used? Best regards.
@bartclompen5585
@bartclompen5585 2 жыл бұрын
200 mm
@spidifilerijder
@spidifilerijder 9 жыл бұрын
Sehr schön.
@obyvatel
@obyvatel 8 жыл бұрын
1:44 That's Cosmas B on lead router!
@GumbootZone
@GumbootZone 6 жыл бұрын
Interesting that you left the baffle opening as a complete circle. Most people have a partial opening of just 240-270 degrees.
@johnfithian-franks8276
@johnfithian-franks8276 8 жыл бұрын
What is the light brown pipe? I thought it might be sewer pipe but could not find any that size at my local builders merchant. Great job and build by the way
@nlo114
@nlo114 8 жыл бұрын
+John Fithian-Franks - They are building a new hotel a mile down the road from me. I spoke nicely to the boss, who gave me a 0.8m long off-cut for nothing. (My version is a bit smaller, using 160mm pipe and a traffic cone).
@moonolyth
@moonolyth 4 жыл бұрын
Don't think you need the extra length pip into the drum (WITH SIDE CUT OUT).. just 0.5 to 1in portending into. Nice work nice Tools too.
@christianbauer1960
@christianbauer1960 9 жыл бұрын
Great!
@francisbarnett
@francisbarnett 9 жыл бұрын
Great job, are you selling your design now?
@CosmasBauer
@CosmasBauer 8 жыл бұрын
+Francis Barnett No only for my own demand :)
@ccccen
@ccccen 7 жыл бұрын
For camera, get a head band to hold it so you can use both hands :)
@devilvortex1
@devilvortex1 7 жыл бұрын
can I use my router to cut plexyglass? or required special bits?
@CosmasBauer
@CosmasBauer 7 жыл бұрын
You can. No special bits required.
@girllingp2222
@girllingp2222 2 жыл бұрын
Good day, very good work! Do you also produce a separator for sale? I would be interested. Please communicate the price. Thank you.
@sergioderderian16
@sergioderderian16 6 жыл бұрын
Alter a few years of use, don’t you think that the green disk held by the knotched pipe inside the cyclon should be lowered ? Thanks Sergio
@CosmasBauer
@CosmasBauer 6 жыл бұрын
No.
@jansmrcka
@jansmrcka 9 жыл бұрын
Nice work. How many have you already made?
@CosmasBauer
@CosmasBauer 8 жыл бұрын
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