Incredible Process Of Making FlyWheel Ring gear Of Suzuki Mehran

Рет қаралды 958,212

8 ай бұрын

manufacturing #amazing #autoparts #business #businessideas #industrial #industrialsolutions #industries #manufacturer #small_scale_business #smallbusiness #viral #viralvideo

Пікірлер: 362

@mikesantos011 7 ай бұрын

Imagine if they put the gear on movable carts rather than throwing it on the dirty ground after each step of the process

@edschultheis9537 7 ай бұрын

If I ran the place, I would spend a few days making work tables, carts, and organized racks. Get all of the work up off the ground. It seems very inefficient to me. The amount of unnecessary energy that is expended simply picking parts off of the floor/ground is huge over time. But they do make good parts with the machinery that they have. I'm not sure though if the steel is tempered properly for its end use.

@karoma7898 6 ай бұрын

@@edschultheis9537 from what I've seen throughout the years is in Pakistan and India the worker is "expendable", they're basically slaving away, (just remembered, EGYPT TOO! Egyptian workers in Jordan and much of the middle east are worked to death), in Jordan, it was cheaper to bring a bunch of Egyptian workers to carry bricks up a 7-floor building for an entire day than it is to bring a truck with an extendable boom that'll do the work in less than an hour. they owner simply doesn't care, he doesn't see the workers as human.

@user-rg2py7il6p 17 күн бұрын

Где по другому. @@karoma7898

@killerkane1957 2 ай бұрын

Considering the majority of this type of content, this is damn impressive. Buildings still run down, floor is dirt, and men still do honest work. A CNC machine? Eye protection? Gloves? Impressive. Ever notice the creative jigs, tools, etc in these videos? Someone figures out a process, gathers the equipment, builds simple jigs, and put people to work. As always, there is a behind the scenes person pulling the strings. And making the money. Damn. I just described America.

@krypton1886 7 ай бұрын

Нифига, у них теперь еще и полноценный ЧПУ токарный появился!

@Lowboard_Fun_Research 6 ай бұрын

в 21м веке люди живут!

@noneck3099 Ай бұрын

that guy on the drop saw is soooo Mad Max

@alexdoc7045 5 ай бұрын

Первый раз увидел работника в ЗАЩИТНЫХ очках...

@dockkkerr 2 ай бұрын

Просто очень ветренно.

@innyroze Ай бұрын

это для сюжета. очки дороже рабочих нидай бох поцарапают!

@user-ro2nk4kb5w Ай бұрын

Главное в платьях работают, а если затянет.

@innyroze Ай бұрын

@@user-ro2nk4kb5w этот негр сломался несите следующего.

@chernoveugen 8 ай бұрын

Термообработки я так и не дождался.

@chack1965 8 ай бұрын

Химическая закалка.

@chernoveugen 8 ай бұрын

@@sergeytestov4865 бендикс живее будет))))

@Hatori88100 7 ай бұрын

@@chack1965Зака́лка, или закаливание, - вид термической обработки материалов (металлы, сплавы металлов, стекло), заключающийся в их нагреве выше критической точки (температуры изменения типа кристаллической решетки, то есть полиморфного превращения, либо температуры, при которой в матрице растворяются фазы, существующие при низкой температуре), с последующим быстрым охлаждением.

@Hatori88100 7 ай бұрын

@@chack1965сам придумал или кто подсказал?)

@pedro66020 7 ай бұрын

@@chack1965еще смотри не скажи кому😂

@user-fw3uj3wn1e 7 ай бұрын

Я увидел чудо: в Пакистане есть станок ЧПУ.

@Lowboard_Fun_Research 6 ай бұрын

Я слишал, их всего три на всю страну)

@tarciliobeneditodasilvafil3921 17 күн бұрын

Dizem que eles tinham 5 ,mas venderam 2, pra China

@user-hr1yf8re5k 6 ай бұрын

Судя по качеству последних европейских и азиатских моторов и других агрегатов основным поставщиком деталей для конвеера являются вот эти вот ребята.

@Arosyby 2 ай бұрын

😂 Да тут еще хоть какое-то качество наблюдается!🤣

@alexbaxter9512 7 ай бұрын

I'm fascinated by these videos, at every stage the item is thrown on the floor, why not use benches, that'll save some backache..

@johnfenn 7 ай бұрын

Agreed. By the time these workers at 45 they are so riddled with pain they can hardly work. How hard would it be to have a bench connecting all the stages.

@user-ev4pb9xj7e 7 ай бұрын

They do all their work from off the ground !!! My back wouldn’t last 5 minutes 😩

@edaminev 6 ай бұрын

В Индии это похоже на фетиш. Смотрел много видео. Везде кидают на землю, потом с трудом поднимают. И везде грязь и пыль. До культуры труда им очень далеко.

@alexbaxter9512 6 ай бұрын

@@edaminev Возможно ли это как-то связано с кастовой системой, высшая каста бросает его на землю, чтобы низшая каста могла его подобрать, тем самым утверждая свою власть?

@sdsfgsty 2 ай бұрын

@alexbaxter9512 that's the dumbest thing I have read in a long time.

@kotkotikow 7 ай бұрын

Кольца не закалили, просто сделали вид(заворонили), что они закалены вот такой вот хлам и продают

@Evgeny_Sannikov 6 ай бұрын

@@davkras1942 Феном можно нагреть "спец"

@andipak 6 ай бұрын

А мне не понятно. Они кольца сваркой сварили. Потом без термо обработки на мехобратботку . Да у них должны резцы на ЧПУ лететь каждые пару деталей. Явно какойто обман в съемке. Или они с чистого железа эти шестерни делают.Спецально под дурачков косят

@user-vx8zv6bw1y 2 ай бұрын

Так сталь низкоуглеродистая😂😂😂😂😂😂 Какая-нибудь ст3. Вон она как легко в бублик сворачивается. Швы на такой стали будут незакаленные.

@innyroze Ай бұрын

@@andipak никакого обнана! настоящее японское качество!!!

@oskoln Ай бұрын

@@andipakни не нуждаются в закалке

@azrael834 7 ай бұрын

I didn't see any heat treatment. Soft iron gear? Chemical effects give it a color as if it had been broken by heat treatment. Didn't the material harden from so much soaking?

@NutsandGuts 7 ай бұрын

That's why they make so many of them, they only last three months probably.

@chrisbis36ify 6 ай бұрын

12.35 ish onwards. Looks like hot salts infusion to me. Then rinse, then neutralise. He then blackens them and finally oils.

@azrael834 6 ай бұрын

@@chrisbis36ify In a plastic barrel with some chemical balls in it? He doesn't look hot. Neither is iron.

@chrisbis36ify 6 ай бұрын

@@azrael834 no..... the metal looking tank. Brown in colour (liquid) its bubbling, which makes me think its heated. There's a tall gas cylinder on the left. You will notice for the latter stages, they don't handle the gear by hand, but rather carefully on the end of a slight hooked long rod. Maybe they have been heated somewhere.

@azrael834 6 ай бұрын

@@chrisbis36ify If you look at it, it picks up the waiting parts from the ground with the hook tool, which cannot be hot. The angle tool is needed because there are caustic liquids in the barrels. You can't dig into it with your hands. It is possible that these parts were heated in one of the phases that were left out, but then they should have been heat treated immediately while the metal was still glowing. And because of that, he would have already discolored. The way I see it, they use various acid tricks to make a hardened level, as if that would have happened.

@user-jo6us3ni5i 8 ай бұрын

Всё отлично,но зачем бросать заготовки напол,бросайте в банки потом их проще передать на другой процесс и ненадо поднимать с пола

@richardw3294 7 ай бұрын

Labour is cheaper than jars!

@user-ds6qf2mv1q 7 ай бұрын

Чтоб железка знала где её место!

@VasiliyAleksandrovich 6 ай бұрын

Вы не понимаете, это часть национальной культуры производства.

@ReneDrew-ob9eb 2 ай бұрын

Mechanically inclined goat farmers.

@innyroze Ай бұрын

так положено! еще надо скотчем обмотаться ебнуть кувалдой и какимто говном обмазать держа деталь ногами

@mohidkashif6174 7 ай бұрын

Amazing work

@anonomoustache 7 ай бұрын

With the equipment available and those conditions, what these skilled workmen produce is nothing short of remarkable, well done.

@scottbilger9294 Ай бұрын

Remarkable is the word

@manufacturingpoint 8 ай бұрын

Nice Process....❤❤❤❤❤..

@porhporhev493 Ай бұрын

На высокочастотник для закалки зубьев ещё не заработали видимо. Столько труда впустую😮

@luqmanluqmantariq9558 8 ай бұрын

Great 👍

@Hatori88100 7 ай бұрын

Без закалки это не законченное изделие!

@Maximspec 7 ай бұрын

зато с щелочным воронением

@Lowboard_Fun_Research 6 ай бұрын

Да ктож знает, ктож знает)

@chrisbis36ify 7 ай бұрын

Can not believe the 'throw-away' nature of each stage of manufacturing...... instead of let's say sliding the rings over a slightly angled tube or pole that the product can slip down. Easy materials handling thereafter

@keithrussell8778 7 ай бұрын

Is the chemical treatmentphosphating to prevent rust.

@RameshKumar-mt8jg 7 ай бұрын

Material saving good 😊

@jrstafe8009 7 ай бұрын

No hardened?

@sgtbrown4273 7 ай бұрын

It is not always beneficial to harden some gears because they may actually wear faster and crack under the constant starter gear engagement.

@imtheeastgermanguy5431 Ай бұрын

@@sgtbrown4273 but they need to be tough because the gear from the starter is pretty hard/tough. It would wear down a too soft metal fast

@tariqhussain3137 8 ай бұрын

Really good work

@walter9724 7 ай бұрын

All those chemicals get dumped into the local waterway (river) when they're finished with them

@davidhall8874 7 ай бұрын

What I can't understand is why create something then throw it on the ground which the makes someone have to pick it up and carry it to another place then throw it on the ground only to have the same process repeated until the product is finished? Can they not get better organized?

@danneumann3274 2 ай бұрын

They dont care about the backs of their employees. Could You imagine how much better this operation would look with some benches and some wheeled carts?

@bartnieuwendijk1024 2 ай бұрын

Everybody is complaining about them trowing it on the ground again and again, these people don’t have backaches they are backaches

@user-cr7qm6tq1v 7 ай бұрын

Отрезной круг без защиты ,ни какой техники безопасности.

@user-cc9hi3kt4u Ай бұрын

защиту трУсы придумали, кто не рискует тот не пьет шампанское

@normanedwards7220 8 ай бұрын

Is there a reason why at the end of every part of the process of making these things that they are thrown to the ground .........why ???????

@tengkusulaiman 8 ай бұрын

I watched a motorcycle tank manufacturing earlier, also with that delicate item, thrown to ground. 😢

@TheSeaCrocodile 8 ай бұрын

Main reson to throw them is that the rust goes off... 😊

@alanwann9318 7 ай бұрын

You forgot "hit it with a hammer"

@200milesaway6 7 ай бұрын

A lot of people like instant gratification and the act of throwing something and it making noise gives them that subconscious buzz. Have to explain to them in a particular way that it just dings the metal and hurts everyones ears and they stop.

@vladimirpc4537 7 ай бұрын

Это кошмар, а не производство 😢 поэтому сейчас все одноразовое качества нет от слова совсем, потому что производят такие черти всё

@amarkhan6426 6 ай бұрын

Nice ❤Nice

@vakilsaifi6475 7 ай бұрын

GOOD JOB

@ovidiovalladares3310 7 ай бұрын

No heat treatment i like my flywheel ring that will last a few months

@swarfs 7 ай бұрын

I thought hardening was essential?? For starter rings. I can't believe it's not hardened.

@semihoz506 7 ай бұрын

Isıl işleme gerek duymuyorlar deneme yapılmış daha önce

@LegendLength 7 ай бұрын

@@swarfs that's what she said

@howardosborne8647 7 ай бұрын

@@swarfsRing gears are not hardened. I have replaced many flywheel ring gears over the years and to remove the old worn gear we simply drill a hole just beneath the teeth and give it a couple of blows with a hammer and chisel. They are quite soft and ductile.

@bigchrisrogers 6 ай бұрын

@@howardosborne8647 The body of the ring gear is not hardened, it has to be more ductile to shrink fit and grip onto the flywheel. The teeth are hardened to resist wear, typically to over 45 Rockwell hardness.

@Lowboard_Fun_Research 6 ай бұрын

Следующее видео хочу о производстве индусами турбореактивных лопаток))

@metricstormtrooper Ай бұрын

The Russians would be first to buy them.

@innyroze Ай бұрын

@@metricstormtrooper сало уронили

@ahill7099 6 ай бұрын

Weird how you don't line the rings up before making the gear teeth

@lucianosoares7351 7 ай бұрын

Sensacional parabéns

@gvvggvgjj6724 4 ай бұрын

بارك الله في هؤلاء ألرجال الخلصين يستحقون كل التقدير والاحترام # MOROCCO

@jaishetty4469 7 ай бұрын

Flywheel ring gear is used for starting the engine. It connects to the starter motor via a solenoid. I hope this material is not plain Mild Steel, as that won't survive the brutal torque on it.

@nedimvarol5278 6 ай бұрын

Ellerinden nur gibi emek çıkan emekçi kardeşim çalışma şartları çok ağır ve ilkel Allah hepinizin yardımcısı olsun. Patron parasına para katarken biraz sizlere daha güzel bir fabrika veya işletme kursun

@Hizone1 6 ай бұрын

Heat treatment is ignored deliberately. They want frequent damage of gear to attain more business.

@abeehakashif3854 8 ай бұрын

👍🏻👍🏻👍🏻👍🏻

@user-lv1ci7zn8w 7 ай бұрын

Штото я с химией не разобрался, это что цементная?

@romulofigueroa2907 7 ай бұрын

Segun mi opinión trabaja con acero AISI 1045 o AISI 4140, y el endurecimiento lo realiza con proceso de NITRURADO en Sales , buena técnica, falta adecuarse un sistema Lean y 5 Ss mínimo mas el tema de seguridad personal.

@sergiodamico3256 7 ай бұрын

A técnica da peça não discuto, mas a maneira de fabricação (om/organização e método) e mais o ambiente de trabalho não são de uma fábrica. Muito rudimentar e poluído. Pobres trabalhadores. Alias vendo outros vídeos, é característica deste país.

@user-ho7ml1tc6g 7 ай бұрын

Покрасили шестерню якоби она термообработана))

@SilverRainSR 7 ай бұрын

Ага, мало того что сырая , так еще и сварена...

@user-cc9hi3kt4u Ай бұрын

@@SilverRainSR свареное не может быть сырым

@SCANIA730 Ай бұрын

@@user-cc9hi3kt4u 🤣🤣🤣🤣

@MechanismAnimation 8 ай бұрын

Good.😎👍

@screwsnutsandbolts 28 күн бұрын

Good videos ! 👍

@UmerRajpoot-qq7ug 5 ай бұрын

Sir ap se rabta kis trha se ho ga

@PILOTabcdce 8 ай бұрын

заворонили химически-типа закалку прошли, на самом деле сыромятина

@pedro66020 7 ай бұрын

Черно и ладно😂

@pedro66020 6 ай бұрын

@@davkras1942 сами то не дурь написали?! Греют максимум до 200 градусов для посадки, а не до 860 и в масло или воду.

@mv20rc 7 ай бұрын

Do you not work when it rains?

@wonderingskills1 7 ай бұрын

Assalam o Alaikum. Muhtram Aap ka nmbr mil sakta hai?

@user-li3kf6nh7o 6 ай бұрын

ТОПГАН ПУЛЛАРИНГГА АЛЛОХИМ УЗИНИНГ БАРАКАСИНИ ЗИЁДА МУЛ КУЛ КИЛИБ БЕРСИН ...АМИН...❤❤❤❤❤❤❤❤❤❤❤

@kashifmajeed7709 8 ай бұрын

👏👏👏👏👏👏

@punjabilivekustihub 7 ай бұрын

Good👍👍👍👍👍💯💯 pl s

@user-jg5br5ms4t 7 ай бұрын

❤❤

@amirheydari2871 7 ай бұрын

Very good

@poptartmcjelly7054 6 ай бұрын

didn't know chocolate milk could be used as cutting fluid

@user-di6ul7po1e 5 ай бұрын

شیر شکلات نیست ، آب صابون هست

@user-di6ul7po1e 5 ай бұрын

آب صابون ترکیبی از سود آهن و گازوئیل و آب و چند مواد دیگر میباشد

@RameshKumar-mt8jg 7 ай бұрын

Pl. Safety guard provide

@shaykheebee7995 3 ай бұрын

Bhai ye company kahn hai

@yimemontesarboleda3213 17 күн бұрын

Es muy increíble la fabricación de estas volantas por Ustedes. Me agrada mucho la coordinación de todo el equipo, ese compañerismo para que todo salga bien. Deberían hacer una sucursal en Cali Colombia, yo invertiría.

@PastorJoseCamachoduran-sx4re 4 ай бұрын

Muchas bendiciones Saludos desde República Dominicana

@alke5879 7 ай бұрын

The workers are hardworking, but they are poor, the owner does not provide them with basic protective equipment - gloves.

@AbdulHafeez-cq6oo 24 күн бұрын

wahhhhhhhhhhhhhhhh

@freedom_aint_free Ай бұрын

I wonder how long is the time span between fatal/serious injuries at work ?

@ShahzadHussain-rj5zw 8 ай бұрын

👍👍👍👍👍❤️❤️

@nandofigueira2005 7 ай бұрын

I fully support the workers, the real evil ones are the owners of these factories by not giving these workers decent wages, adequate clothing and above all, health insurance for accidents at work.

@pingoloco1199 7 ай бұрын

I don't think the owner is making a huge amount of profit in the first place given the fact they chose them for the price (cheap price). It's pretty easy to judge base on zero knowledge of the whole picture

@LegendLength 7 ай бұрын

Is that a guess or do you know what the owners earn?

@bharamurayar3025 4 ай бұрын

@@LegendLengthI certainly know that owners are as rich as workers

@rodgercottrill3342 6 ай бұрын

A master piece

@djamellabiod1475 7 ай бұрын

My God, the cutting disc without any protection, if it breaks, pierces his body, I don't understand these types of people, they don't use any type of safety equipment...

@brianevans1946 25 күн бұрын

I'm never buying a Suzuki now...

@youichikawasa 7 ай бұрын

ワークを床にぶん投げておく工場って日本では見かけなくなった。

@JohnDoe-es5xh 8 ай бұрын

You need more tables to treat you back with care.

@elanjacobs1 8 ай бұрын

Dude, look at where they are. Just having tables is a bonus lol

@rishikeshhk5858 7 ай бұрын

Mehran is like Maruti suzuki 800, older version. Which only rich ppl can afford in Pakistan.

@peterfitzpatrick7032 7 ай бұрын

There must be a lot of "rich people" in Pakistan, judging by the number of ring gears they are making... these certainly, guys are not rich...😧

@ManhNguyen48119 25 күн бұрын

They’re working hard even though they’re not wearing any protection gears to work but still make the job done perfectly.

@starwavesenterprises596 7 ай бұрын

Without tempering process

@thanhhoangnguyen34 6 ай бұрын

❤❤❤❤

@bill53uk 6 ай бұрын

why are these rings not hardened, not going to last long

@kevinkelly7348 7 ай бұрын

why is everyone's hair so perfect?

@karoma7898 6 ай бұрын

the ones with bad hair are older, they're probably dead due to lack of protective gear.

@perropulgoso3351 Ай бұрын

Glad to see them taking all the necessary safety precautions.

@user-tl9cr9vm3x 7 ай бұрын

They must be selling their products very cheap, i dont see them getting modern equipment and shops😢

@husnaintariq1806 5 ай бұрын

❤❤❤

@shaykheebee7995 3 ай бұрын

Pls let me know with company name.

@derekbueckert7428 4 ай бұрын

Cool and good enough for small engine that crank over easy they should last a while but they really should be tempered steel for bigger ones

@baburaj5899 6 ай бұрын

സൂപ്പർ

@stefanclamparu586 27 күн бұрын

Perfect

@egancraneriggingservicesin9142 2 ай бұрын

These people work good job

@edaminev 6 ай бұрын

Когда маслом смазывали было видно, что это только для видеосьемки делают. Все следы масла на земле и на столе были свежими старых пятен не было. Обьясняется просто: они обычно не смазывают так тщательно: просто масляной тряпкой с одной стороны детали мажут и суют в пакет. За несколько дней масло пропитывает всю деталь.

@reginaldosilva-ty6np Ай бұрын

👍

@yagrajpradhan9595 6 ай бұрын

Tator mai use hota h

@SCANIA730 Ай бұрын

Автовазу теперь комплектующих на века хватит🤣🤣🤣🤣

@Miss-xr8oh 8 ай бұрын

Молодцы 💙

@robertorivelinopereiradano2368 23 күн бұрын

Primeira vez que vejo nos videos alguém usando proteção individual EPI.😊

@landog59 Ай бұрын

I can't see this material lasting without the proper case hardaning process. 🤔

@drbichat5229 8 ай бұрын

What about hardening the teeth?

@jagannathmallik8056 7 ай бұрын

Hardening requirement unknown to this Worker. Gear teeth, how many days will last? Ring gears are made of Carbon steel, at least 0.35% C, but not with wrought iron or Mild steel.

@user-cb8zr2fi6p 6 ай бұрын

good working.

3 ай бұрын

Can I get number this factory?

@ChungNguyen-ob7ku 2 ай бұрын

OK I see you working very good

@user-uv7bl2lc9u 3 ай бұрын

Всегда с восхищением смотрю подобный контент! Старые станки, отсутствие нормальных человеческих условий для работы, но люди знают свое дело и имеют огромные знания, опыт! Респект и Уважение!

@Psixolog_1972 2 ай бұрын

Может это наше будущее... Только такие, мы уже сдали в металлолом...а другие, нормальные, нам, не продадут...

@ZizoZizii 20 күн бұрын

OMG 😮😢 They work without the minimum conditions of protection and safety...no helmet, no protective clothing, and no engines with their covers to avoid sparks coming out or the scissors disc coming out of its place directly into their faces 😢😢