kawasaki zx636 fuel filter and pump removal

Рет қаралды 81,289

DENMONKEY

8 жыл бұрын

Hi, heres a look at how to remove the fuel pump assembly from a 05 zx636.

Пікірлер: 46

@dlo3107 3 жыл бұрын

Thank you so much for posting this video...! It was extremely helpful and it saved me a lot of money and headache...!

@DENMONKEY 3 жыл бұрын

Welcome

@antonijestanisa8565 4 жыл бұрын

I watched one of your videos last summer. I'm glad I found my way back during some winter maintenance.

@DENMONKEY 4 жыл бұрын

thanks mate. I sold my bike, so have a ride for me would you :)

@antonijestanisa8565 4 жыл бұрын

@@DENMONKEY you got it

@roadrocket7 6 жыл бұрын

Great video. I don't have the space or facility to work on my 2001 ZX6R/ZZR600, but this sure explains what my problem most likely is. I can only imagine what my fuel filter and fuel pump look like. You should do more videos on the ZX6R. There's a lot of us who own them, and according to the posts I see on KZfaq, they all have fuel/ idle/ stalling issues. Keep up the good work. You explain everything clearly and your camera work is superb.

@DENMONKEY 6 жыл бұрын

thanks mate, most welcome. unfortunately it doesnt get ridden as often as it should let alone worked on.

@roadrocket7 6 жыл бұрын

Well, my bike sat for quite awhile, hence the issues. It ran perfect the last time I rode it. Lesson learned. I've installed a new battery, Lucas Fuel Injector Cleaner and fresh 93 octane gas, but it dies when I try to take off in 1st gear. It's as if I hit the kill switch when I let out the clutch. I'd say it is a clogged/ dirty fuel line/ filter, etc. Love your canine assistant, beautiful dog.

@jasonscarbrough8734 4 жыл бұрын

@@roadrocket7 sounds like u have a kickstand problem

@DSHAUN 3 жыл бұрын

So i did all the steps cleaned it but once i put everything back together the damn thing wouldn’t start now what do i do?

@fabianpacheco6482 3 жыл бұрын

did you get it to fire? im in the same boat, idk if i connected it properly.

@juicymangoss 3 жыл бұрын

Hi mate, I just came across this video! Was on track with my '05 636C (first time it was used since a couple months) and it didnt go beyond 10k RPM, felt like it wanted to but couldnt. That limit always moved a bit on that day (sometimes 12k, sometimes 9k RPM) so I assume it must be the pump? Sparks have been replaced already, filter is clean. In idle she runs fine and up until limiter. My assumption is that when the engine needs to do heavy work and not just idle without a gear it would require more fuel and thus not accelerate anymore. What do you think? Do you recommend just cleaning or getting a replacment (used) pump?

@christophersherman1 4 жыл бұрын

Thanks for the vid. Would recommend for others to wear gloves though while handling gasoline.

@DENMONKEY 4 жыл бұрын

you're right. Im good with ear and eye protection but never wear gloves. probably something I should pay more attention to. Certainly help with clean up and stop the mess in the sink when I'm done and go for clean up

@dakotamartin7850 4 жыл бұрын

I was really hoping this was my problem but turns out my filter looks pretty clean

@DENMONKEY 4 жыл бұрын

thats a bugger. how was the bottom of the 'bowl' where the filter sits ? was that clean too ? you can get stuff down in there which can get sucked up against the filter and stop the fuel flow. worth checking while you're in there

@davestrain9529 6 жыл бұрын

If you hadnt sussed out that plastic tab, i would Have NEVER got my fuel Assy out..Thank You.

@DENMONKEY 6 жыл бұрын

most welcome.

@stewiebeatle 5 жыл бұрын

Great video. It helped me alot. 👍

@DENMONKEY 5 жыл бұрын

Excellent. Glad it helped

@jordanleonmusic6852 4 жыл бұрын

Great video, thank you!

@DENMONKEY 4 жыл бұрын

No probs Jordan. Do me a favour though, I've sold mine. so go for a ride for ME :)

@samuelwiener5018 7 жыл бұрын

Did the fuel pump being clogged like that make the engine bog down at high speeds?

@DENMONKEY 5 жыл бұрын

yes mate, it most certainly did. It was like hitting a brick wall. It would not always happen but would do it most time.

@GT-Qit 5 жыл бұрын

So are you able to set the gas tank upside while there is still fuel on it ?

@DENMONKEY 5 жыл бұрын

Providing your filler seal is in good condition, yes you can

@loganarce3445 5 жыл бұрын

Thanks for the video. I have the same high speed issues on my gen1 Zx10r so I’ll definitely do this cleaning. Recently my low fuel light stays on regardless of full tank, does anyone know if this is a related or separate issue? Thanks

@DENMONKEY 5 жыл бұрын

no probs mate. I reckon the fuel light is probably related to the same thing. Mine always stayed on after I did the clean. there is a sensor you will see attached to the fuel filter which has some wires going to it. My mechanic said they're known for getting crap in them and just staying on. He said to try blowing it out with air but this didn't work for me, so it always stays on now.

@joshuasikora4308 3 жыл бұрын

Thank you

@LukeTeel 5 жыл бұрын

Did we ever get a part number or info on an alternative replacement for the filter?

@DENMONKEY 4 жыл бұрын

Sorry Charles, the bike is no longer with me. so I'm afraid I can't help with that. I did just get if off ebay though by searching for the bike model etc and went from there.

@justinstephens2487 4 жыл бұрын

Highflowfuel.com sells the aftermarket replacement fuel pump and filters.