Damaged crankshaft threads from Yamaha DT 125. Material of new thread pins and nuts 42crmo4+qt - hardened steel. . . . for more interesting videos click ,, HERE " / @paulxchannel
Пікірлер: 292
@user-vq7wj5oy8h7 ай бұрын
Spectacular work. To have all the tools and supplies to do this kind of repair is awesome. You're an artist and gifted machinist!
@jorgenb82204 жыл бұрын
nice to see...im up to fixing my crank on an old yamaha dt 125 -1984....awsome video...thanks
@TheMunna774 жыл бұрын
Oh my God! That's absolutely brilliant, great work...
@felixcat93184 жыл бұрын
It's great to see this ingenious repair to an otherwise irreparable, rare and expensive crankshaft! Your beautifully devised, engineered and installed components ensure that this crankshaft can now return the bike to the road. As a former motorcycle mechanic and motorcycle workshop owner I respect your high standards of workmanship and very well equipped workshop.
@PaulXchannel4 жыл бұрын
Thanks
@degklump19994 жыл бұрын
dont understand why many trueing a crank with indicators direkt over the resting point, they need to be as far away as possible from eachother, extremely wrong can look good on the indicators
@caerleon874 жыл бұрын
Exactly correct..
@normiewho4 жыл бұрын
Not only that, all he had to do is re-cut the threads, and you can do that without taking the crank apart.
@danielberei30214 жыл бұрын
Normiewho why not make things complicated it on can. Most of the audience won't know anyway...
@rztrzt3 жыл бұрын
Yes deflection will be at minimum over resting point. To get the greatest distance it would be best to rest at the outer edges of the crank and measure at bearing location, that will give you the maximum deflection distance.
@richardsouthey4304 жыл бұрын
A real engineer at work ,great skills 👍
@PaulXchannel4 жыл бұрын
Thanks
@petertaylor34244 жыл бұрын
I normally weld it then lathe and cut the thread . saves all the other steps and crank strength isn't compromised . interesting video anyways .
@PaulXchannel4 жыл бұрын
Thanks
@dennisford20003 жыл бұрын
Heat affects the high carbon steel. I would have his repair before yours
@sarabjitsidhu69284 жыл бұрын
Both sides of crankcsse beaten to death and intelligently and skilfully saved at last.Good job.
@PaulXchannel4 жыл бұрын
Thanks.
@chrisstephens66734 жыл бұрын
I had a similar problem on a Norton International crank, but luckily it wasn't quite as bad and i could turn back to round and pick up the original thread again. Customer was virtually in tears (of joy) when i fixed it.
@PaulXchannel4 жыл бұрын
Super .
@dirkvanbesien2 жыл бұрын
Perfect workmanship. The best of the best.
@crozwayne3 жыл бұрын
Tailstock needs aligning
@jamesanderton3444 жыл бұрын
Interesting technique. I used to turn back to clean steel and build it up with a type of rod called “ machineoweld” as I recall, then cut new threads. This looks strong and no heat affected zone.
@PaulXchannel4 жыл бұрын
Thanks
@rztrzt4 жыл бұрын
Lol, I always thought there was a high precision method used in trueing a crank, glad to see the old faithful hammer is that method :)
@mangkoes4 жыл бұрын
Same here.. 🤣
@pabloloureiroanon37554 жыл бұрын
Olpol
@pabloloureiroanon37554 жыл бұрын
Looolollolooo
@pabloloureiroanon37554 жыл бұрын
@@mangkoes lllllllllll9lñlllllñl
@doctordapp3 жыл бұрын
How much force is such a Dowell pin capable of withstanding? Is it possible to press fit 2 50cc crackshafts together and lock them in place using a 4mm Dowell? I am building a twin and this looks like a neath way of connecting the 2. I want to 'hide' the Dowell under one of the bearings for added structure..
@vladturaev99054 жыл бұрын
Центровка сделана не убедительно :( Вы измеряете круглость цапф и радиальное биение подшипников а не соосность поверхностей цапф.
@danjim70562 жыл бұрын
I'm missing like the middle threads on a crank, had to cut the nut off. I'm thinking I'm going to try and weld onto it and recut the threads. It will either work or it will still be unusable
@mattlennymoore2824 жыл бұрын
I lost my temper once with a cr 125 crank, when I was younger and didn’t know better 😂. Would have loved to have known you at the time. I had to buy a new crank.
@PaulXchannel4 жыл бұрын
You will use it in the future.
@ratv48854 жыл бұрын
@@PaulXchannel were your location
@gordonwbell4 жыл бұрын
Looks good. But couple of questions, 1) did you end up heat treating those threaded rods and nuts? 2) why didn’t your cut off those damaged threaded and drill a shallow centre hole and weld new threaded rod and chase with a die? Would that’ve been easier than pressing and pinning? And wouldn’t have had to cut a key way?
@PaulXchannel4 жыл бұрын
Hi thanks. Material of new thread pins and nuts - 42crmo4+qt - hardened steel. Welding of engine parts is not a good way.
@cycletechperformance95813 жыл бұрын
@@PaulXchannel I like these spec's. Was concerned of otherwise non heat treated materials here.
@patrickbuildsalot53484 жыл бұрын
Great way of doing it. Can’t wait for the day I get a lath and milling machine. Happy days
@PaulXchannel4 жыл бұрын
Thanks
@alecildosouza1214 жыл бұрын
Cara vc é bom demais....que trabalho excelente parabéns pelo seu conhecimento. E profissionalismo...
@tutulrahman94068 ай бұрын
Nice work, thank,s
@josevasconcelos70383 жыл бұрын
Não seria mais fácil tornear um novo?
@liperpoolpool4 жыл бұрын
how Nweton meter your crank saf?
@truckfixerme4 жыл бұрын
Definitely thinking outside of the box. Great way to repair a hard to find crank.
@PaulXchannel4 жыл бұрын
Thanks.
@minutemanoutdoors77302 жыл бұрын
How much would a job like this cost? If you would do it or if someone else would i just figured i ask becasue you have an idea of the work that goes into doing this
@DIYPhil3 жыл бұрын
Hi Paul X, what is the acceptable runout for the DT125 crankshaft? If I'm not mistaken, I saw about 0.03mm when you were done. I'm about to try and align a crankshaft myself. Thanks
@PaulXchannel3 жыл бұрын
Optimum deviation on undamaged crankshaft up to 0.02
@mr.ramajagandikbendol40233 жыл бұрын
Mr Paul have you a job , that change big pen litle bit advanced or another word stroke up ? If you ever there is video on it?
@krzysztofarndt2072 жыл бұрын
Zastanawia mnie pomiar bicia w mieiscu podparcia wału?nie sprawdzałem ale wydaje się że zawsze wyjdzie na zero?
@rofah26602 жыл бұрын
This is great job
@gmpbikecustom72272 жыл бұрын
Would you explain, why should you centering crank shaft in three phase?
@FIDDYgg2 жыл бұрын
Easier to make large adjustments with less pin engagement, those pins are tight... As you press the halves together, adjusting becomes more difficult. Best to get it close first, and only need minor adjustments once fully pressed.
@grantfuller20164 жыл бұрын
Lol , the dial gauges are running almost on top of the rollers ! You aren’t measuring how much runout the crank has , you are measuring how oval the journals are . The rollers need to be much wider ( like on the threads ) , but I doubt they are true enough to do that .
@PaulXchannel4 жыл бұрын
Thanks for opinion.
@grantfuller20164 жыл бұрын
Some manuals actually specify where the rollers and dial gauge should be placed , but generally the further apart , the more accurate the reading
@PaulXchannel4 жыл бұрын
@@grantfuller2016 I know but on left side is groove and in right side is the taper with groove.
@chrisstephens66734 жыл бұрын
@@PaulXchannel a tight fitting sleeve over keyway might have helped.
@PaulXchannel4 жыл бұрын
@@chrisstephens6673 yes
@dynodom46774 жыл бұрын
Did not look centered to me in the end
@MotorClassics4 жыл бұрын
Good job. Lot of work though for a relatively cheap bike.
@PaulXchannel4 жыл бұрын
Thanks. It was a help for beginning moto biker.
@raknight933 жыл бұрын
Great content man, but it appears your mill and lathe both need some PM. The runout and lack of precision of those machines blows my mind
@hansfettgesicht2557 Жыл бұрын
Why not make inner thread into the crankshaft?
@davidsyahputra14104 жыл бұрын
Great mechanical engineering👍. I like it and inspiring
@PaulXchannel4 жыл бұрын
Thanks.
@Theboys-tn5lf3 жыл бұрын
Is there anyway I could have you repair a crank I have that had the flywheel side threads snap off?
@silviowanderleimaieski4 жыл бұрын
Trabalho magnífico de profissional inteligente!
@williamharry48423 жыл бұрын
Love your balancing tool.. 👍👍
@wdobni2 жыл бұрын
beautiful work.....a replacement crankshaft for this item can be found on ebay for $100 .... your cost of raw stock to do the repair is about $2 .... but your labor must be between 2 to 6 hours ..... is it economical for the customer to repair crankshafts on items like this?
@PaulXchannel2 жыл бұрын
Thanks. It's a hobby. Free for a friend.
@kk-xn5pp3 жыл бұрын
Damn bro...your talent knows no bounds ... never seen anything like this 😍🔝
@PaulXchannel3 жыл бұрын
Thanks for watching
@theotherguy90624 жыл бұрын
You are simply great! The effort and patience you put on is simply amazing! I wish i had somebody like you back in my country!
@PaulXchannel4 жыл бұрын
Thanks
@chadmartin2788 Жыл бұрын
Great vid!
@wilsonocasio83704 жыл бұрын
Professional work! I'd never seen a crankshaft holder for balance like yours. Where in can buy one?
@PaulXchannel4 жыл бұрын
Thanks. The holder is homemade.
@wilsonocasio83704 жыл бұрын
@@PaulXchannel excellent craftmanship 💪💪
@subodhbudhathoki2953 жыл бұрын
Excellent job. Thank u.
@cagr42494 жыл бұрын
In my opinion this kind of overhauling means an immense weakening of the crankshaft. Hopefully everything (still works well.
@PaulXchannel4 жыл бұрын
Of course there is weakening of the crankshaft but work well.
@charliepapa58353 жыл бұрын
Your work is incredible man! Love the videos
@PaulXchannel3 жыл бұрын
Thanks
@mastermatt2893 жыл бұрын
How many tons of pressure does it take to press out the crankshaft pin?
@PaulXchannel3 жыл бұрын
I do not know. My press is up to 50 tons.
@garymucher95904 жыл бұрын
Interesting repair idea. But since you had to make new threaded sections for both side, why not make totally new inserts with the threaded section and not just inserted parts. Seems like making the thread parts was harder then making new parts with threads cut on those new parts. IDK, just asking... Thumbs Up!
@PaulXchannel4 жыл бұрын
Hi thanks. There are many ways to fix this. I will show more in future videos.
@arnenelson44953 жыл бұрын
Figuring in shop time it's cheaper to buy a new crank but nice repair work.
@PaulXchannel3 жыл бұрын
Thanks
@doncoda95992 жыл бұрын
Do you do repairs for people?
@yordanplamenov75134 жыл бұрын
I wish i have toys like yours!Good job!
@PaulXchannel4 жыл бұрын
Thanks
@sudinakok92358 ай бұрын
May i have you permission to put a certain of this video om tiktok
@carlosarce63522 жыл бұрын
How much you charge for a crankshaft repair?
@cesaomotos1644 жыл бұрын
Excelente trabalho de recuperação e o custo de horas e ferramental compensa ?
@PaulXchannel4 жыл бұрын
Thanks. Work is my hobby.
@evaork37463 жыл бұрын
U have petrol or oil in your vains... damn nice this... u are a brother from a nother mother to me😘
@albertomartinezgarcia90244 жыл бұрын
Increible,👍👍 perfecto el mecanizado
@umarautoworks69494 жыл бұрын
Nice Good Information
@PaulXchannel4 жыл бұрын
Thanks
@alro24342 жыл бұрын
Thanks! Nice job, weird, but nice job anyway!
@mbrocha46872 жыл бұрын
Genialna robota!
@lefrancoisjeanpierre30983 жыл бұрын
j adore ce boulot c est ca que je veux faire
@davidf.84974 жыл бұрын
Great job ! Would it be possible to send you my crankshafts to refurbish them ?
@mangkoes4 жыл бұрын
Nicely done Man!
@PaulXchannel4 жыл бұрын
Thanks
@camillobarbieri38414 жыл бұрын
Good job but why not welding?
@PaulXchannel4 жыл бұрын
Thanks. Welding is not good for engine parts. High heat deforms the parts.
@harpreetmaan75524 жыл бұрын
Good work... But purchasing new crank shaft will be more economical.
@PaulXchannel4 жыл бұрын
Thanks but repairing this crankshaft was not expensive.
@habibtournour18094 жыл бұрын
merci bouqeau
@unclematt72233 жыл бұрын
Where did you find the keyway mill ?
@rclavier4 жыл бұрын
just one word!! Wonderful..thx
@PaulXchannel4 жыл бұрын
Thanks
@Flowsalvador4 жыл бұрын
Excelente...!!! Gracias. Thanks.
@yfz.3504 жыл бұрын
I think the coast of the repair is =or+ than new crankshaft It’s great job .
@PaulXchannel4 жыл бұрын
Thanks
@restoringo3 жыл бұрын
Güzel işçilik tebrik ederim
@How2Wrench4 жыл бұрын
Super impressed
@maxwonttakethetrain1423 жыл бұрын
I have to say I wouldn't leave the house except to go to the garage to work with these wonderful machines at this point there would be no reason to leave the garage! sorry honey...
@nurullahshaikh60153 жыл бұрын
Great job 👍
@johngoode67874 жыл бұрын
Nice work Paul but for me i prefer to true up a crank between centres so would need to machine the od of the material to make sure its concentric to the centre hole....just a small thing apart from that found your video interesting
@PaulXchannel4 жыл бұрын
Thank you very much. This is one way of repairing crankshaft. I will do a different way to repair in future videos.
@chrisstephens66734 жыл бұрын
I might have been tempted to omit the centre drilling altogether so as to not confuse the next person truing up the shaft.
@auntiebarbara854 жыл бұрын
Nice work, in a way. But I definitly do not agree on the pins!! You could have it more tight and use Loctite...
@PaulXchannel4 жыл бұрын
The hexagon nut lifts the threaded pin without the locking pin. The Loctite have don't so power. It work well.
@ZygmuntKiliszewski4 жыл бұрын
Precise execution possible. It takes a lot of experience. Congratulation :).
@PaulXchannel4 жыл бұрын
Thanks.
@GaisaSanktejo2 жыл бұрын
had to mute the sound, the high notes on the music hurt my ears, excellent vid tho
@250race2 жыл бұрын
Where you located at?
@xxnickthegreekxx3 жыл бұрын
How the F did it get damaged like that?
@ianreed46363 жыл бұрын
They beat the crapp out of that thing !
@curiousobserver82104 жыл бұрын
Where can I get a truing stand like yours? Excellent work!
@PaulXchannel4 жыл бұрын
Thanks. It is made in my workshop.
@curiousobserver82104 жыл бұрын
@@PaulXchannel Can you make and sell me one? Pricing?
@PaulXchannel4 жыл бұрын
@@curiousobserver8210I would like to. But I don't have time to produce. It takes so long.
@gscranage45943 жыл бұрын
WTF mind blown 🤯
@ratv48854 жыл бұрын
Were your location
@cristan95824 жыл бұрын
You decreased the strength of all shaft.
@eduardosampoia54804 жыл бұрын
No kidding...this guy is a complete idiot.
@cycletechperformance95813 жыл бұрын
Not to mention the lack of proper heat treatment of the added threaded shafts and nuts. My main concern would be on the Rotor(flywheel) side.
@MartinTeerly4 жыл бұрын
Loctite 638 stops working in 300C temperature. Plus oil in engine.... Not sure
@PaulXchannel4 жыл бұрын
Great help for us mechanics. 300 C - good limit.
@zatmanh24 жыл бұрын
Hi. Nice job Paul. I like the safe side with 2 locking pins. Thru running of both bearing areas is the difficult part of the work. 👍
@PaulXchannel4 жыл бұрын
Thanks
@mrnumbnuts92884 жыл бұрын
Putting your dial gauge virtually over the pivot is just wrong. Whilst the flywheels were apart it would have been relatively easy to re-centre the shafts , then use these centres to true up. Much more accurate, for an extra 10 minutes work
@PaulXchannel4 жыл бұрын
OK
@johnroyte42134 жыл бұрын
Is there any way to repair connecting big end pin hole.
@PaulXchannel4 жыл бұрын
Yes, it is possible.
@johnroyte42134 жыл бұрын
@@PaulXchannel ..do you have any videos of that
@ignacehugo12484 жыл бұрын
Good work, what material do you use to make this
@PaulXchannel4 жыл бұрын
Thanks.Hardenned steel 42CrMo4+qt
@watahyahknow3 жыл бұрын
the one that took that crank out of the blok mustve been wailing on it with a steel hammer , man thats as bad as i seen them
@user-jn3hq8bn6i4 жыл бұрын
But how does a crankshaft get damaged like that?
@PaulXchannel4 жыл бұрын
I assume the hammer. They are also worse.
@Husqvarna_ILSAN3 жыл бұрын
seriously respect
@PaulXchannel3 жыл бұрын
Thanks
@deonforby20504 жыл бұрын
How much do you charge and how can I get in contact with you
@veerucraft4 жыл бұрын
Super , good job
@allanmostov92573 жыл бұрын
Sabe fazer
@steelosm4 жыл бұрын
Love your work. The whole deal from an engineering side and technical expertise of the presentation. Music was terrific
@PaulXchannel4 жыл бұрын
Thanks
@wilhelmushoffmann80544 жыл бұрын
@@PaulXchannel i agree, only I couldnt stand the music