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Repair of damaged motorcycle crankshaft .

  Рет қаралды 394,431

Paul X

Paul X

4 жыл бұрын

Damaged crankshaft threads from Yamaha DT 125. Material of new thread pins and nuts 42crmo4+qt - hardened steel.
. . . for more interesting videos click ,, HERE "
/ @paulxchannel

Пікірлер: 292
@user-vq7wj5oy8h
@user-vq7wj5oy8h 7 ай бұрын
Spectacular work. To have all the tools and supplies to do this kind of repair is awesome. You're an artist and gifted machinist!
@jorgenb8220
@jorgenb8220 4 жыл бұрын
nice to see...im up to fixing my crank on an old yamaha dt 125 -1984....awsome video...thanks
@TheMunna77
@TheMunna77 4 жыл бұрын
Oh my God! That's absolutely brilliant, great work...
@felixcat9318
@felixcat9318 4 жыл бұрын
It's great to see this ingenious repair to an otherwise irreparable, rare and expensive crankshaft! Your beautifully devised, engineered and installed components ensure that this crankshaft can now return the bike to the road. As a former motorcycle mechanic and motorcycle workshop owner I respect your high standards of workmanship and very well equipped workshop.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@degklump1999
@degklump1999 4 жыл бұрын
dont understand why many trueing a crank with indicators direkt over the resting point, they need to be as far away as possible from eachother, extremely wrong can look good on the indicators
@caerleon87
@caerleon87 4 жыл бұрын
Exactly correct..
@normiewho
@normiewho 4 жыл бұрын
Not only that, all he had to do is re-cut the threads, and you can do that without taking the crank apart.
@danielberei3021
@danielberei3021 4 жыл бұрын
Normiewho why not make things complicated it on can. Most of the audience won't know anyway...
@rztrzt
@rztrzt 3 жыл бұрын
Yes deflection will be at minimum over resting point. To get the greatest distance it would be best to rest at the outer edges of the crank and measure at bearing location, that will give you the maximum deflection distance.
@richardsouthey430
@richardsouthey430 4 жыл бұрын
A real engineer at work ,great skills 👍
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@petertaylor3424
@petertaylor3424 4 жыл бұрын
I normally weld it then lathe and cut the thread . saves all the other steps and crank strength isn't compromised . interesting video anyways .
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@dennisford2000
@dennisford2000 3 жыл бұрын
Heat affects the high carbon steel. I would have his repair before yours
@sarabjitsidhu6928
@sarabjitsidhu6928 4 жыл бұрын
Both sides of crankcsse beaten to death and intelligently and skilfully saved at last.Good job.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks.
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
I had a similar problem on a Norton International crank, but luckily it wasn't quite as bad and i could turn back to round and pick up the original thread again. Customer was virtually in tears (of joy) when i fixed it.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Super .
@dirkvanbesien
@dirkvanbesien 2 жыл бұрын
Perfect workmanship. The best of the best.
@crozwayne
@crozwayne 3 жыл бұрын
Tailstock needs aligning
@jamesanderton344
@jamesanderton344 4 жыл бұрын
Interesting technique. I used to turn back to clean steel and build it up with a type of rod called “ machineoweld” as I recall, then cut new threads. This looks strong and no heat affected zone.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@rztrzt
@rztrzt 4 жыл бұрын
Lol, I always thought there was a high precision method used in trueing a crank, glad to see the old faithful hammer is that method :)
@mangkoes
@mangkoes 4 жыл бұрын
Same here.. 🤣
@pabloloureiroanon3755
@pabloloureiroanon3755 4 жыл бұрын
Olpol
@pabloloureiroanon3755
@pabloloureiroanon3755 4 жыл бұрын
Looolollolooo
@pabloloureiroanon3755
@pabloloureiroanon3755 4 жыл бұрын
@@mangkoes lllllllllll9lñlllllñl
@doctordapp
@doctordapp 3 жыл бұрын
How much force is such a Dowell pin capable of withstanding? Is it possible to press fit 2 50cc crackshafts together and lock them in place using a 4mm Dowell? I am building a twin and this looks like a neath way of connecting the 2. I want to 'hide' the Dowell under one of the bearings for added structure..
@vladturaev9905
@vladturaev9905 4 жыл бұрын
Центровка сделана не убедительно :( Вы измеряете круглость цапф и радиальное биение подшипников а не соосность поверхностей цапф.
@danjim7056
@danjim7056 2 жыл бұрын
I'm missing like the middle threads on a crank, had to cut the nut off. I'm thinking I'm going to try and weld onto it and recut the threads. It will either work or it will still be unusable
@mattlennymoore282
@mattlennymoore282 4 жыл бұрын
I lost my temper once with a cr 125 crank, when I was younger and didn’t know better 😂. Would have loved to have known you at the time. I had to buy a new crank.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
You will use it in the future.
@ratv4885
@ratv4885 4 жыл бұрын
@@PaulXchannel were your location
@gordonwbell
@gordonwbell 4 жыл бұрын
Looks good. But couple of questions, 1) did you end up heat treating those threaded rods and nuts? 2) why didn’t your cut off those damaged threaded and drill a shallow centre hole and weld new threaded rod and chase with a die? Would that’ve been easier than pressing and pinning? And wouldn’t have had to cut a key way?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Hi thanks. Material of new thread pins and nuts - 42crmo4+qt - hardened steel. Welding of engine parts is not a good way.
@cycletechperformance9581
@cycletechperformance9581 3 жыл бұрын
@@PaulXchannel I like these spec's. Was concerned of otherwise non heat treated materials here.
@patrickbuildsalot5348
@patrickbuildsalot5348 4 жыл бұрын
Great way of doing it. Can’t wait for the day I get a lath and milling machine. Happy days
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@alecildosouza121
@alecildosouza121 4 жыл бұрын
Cara vc é bom demais....que trabalho excelente parabéns pelo seu conhecimento. E profissionalismo...
@tutulrahman9406
@tutulrahman9406 8 ай бұрын
Nice work, thank,s
@josevasconcelos7038
@josevasconcelos7038 3 жыл бұрын
Não seria mais fácil tornear um novo?
@liperpoolpool
@liperpoolpool 4 жыл бұрын
how Nweton meter your crank saf?
@truckfixerme
@truckfixerme 4 жыл бұрын
Definitely thinking outside of the box. Great way to repair a hard to find crank.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks.
@minutemanoutdoors7730
@minutemanoutdoors7730 2 жыл бұрын
How much would a job like this cost? If you would do it or if someone else would i just figured i ask becasue you have an idea of the work that goes into doing this
@DIYPhil
@DIYPhil 3 жыл бұрын
Hi Paul X, what is the acceptable runout for the DT125 crankshaft? If I'm not mistaken, I saw about 0.03mm when you were done. I'm about to try and align a crankshaft myself. Thanks
@PaulXchannel
@PaulXchannel 3 жыл бұрын
Optimum deviation on undamaged crankshaft up to 0.02
@mr.ramajagandikbendol4023
@mr.ramajagandikbendol4023 3 жыл бұрын
Mr Paul have you a job , that change big pen litle bit advanced or another word stroke up ? If you ever there is video on it?
@krzysztofarndt207
@krzysztofarndt207 2 жыл бұрын
Zastanawia mnie pomiar bicia w mieiscu podparcia wału?nie sprawdzałem ale wydaje się że zawsze wyjdzie na zero?
@rofah2660
@rofah2660 2 жыл бұрын
This is great job
@gmpbikecustom7227
@gmpbikecustom7227 2 жыл бұрын
Would you explain, why should you centering crank shaft in three phase?
@FIDDYgg
@FIDDYgg 2 жыл бұрын
Easier to make large adjustments with less pin engagement, those pins are tight... As you press the halves together, adjusting becomes more difficult. Best to get it close first, and only need minor adjustments once fully pressed.
@grantfuller2016
@grantfuller2016 4 жыл бұрын
Lol , the dial gauges are running almost on top of the rollers ! You aren’t measuring how much runout the crank has , you are measuring how oval the journals are . The rollers need to be much wider ( like on the threads ) , but I doubt they are true enough to do that .
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks for opinion.
@grantfuller2016
@grantfuller2016 4 жыл бұрын
Some manuals actually specify where the rollers and dial gauge should be placed , but generally the further apart , the more accurate the reading
@PaulXchannel
@PaulXchannel 4 жыл бұрын
@@grantfuller2016 I know but on left side is groove and in right side is the taper with groove.
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
@@PaulXchannel a tight fitting sleeve over keyway might have helped.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
@@chrisstephens6673 yes
@dynodom4677
@dynodom4677 4 жыл бұрын
Did not look centered to me in the end
@MotorClassics
@MotorClassics 4 жыл бұрын
Good job. Lot of work though for a relatively cheap bike.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks. It was a help for beginning moto biker.
@raknight93
@raknight93 3 жыл бұрын
Great content man, but it appears your mill and lathe both need some PM. The runout and lack of precision of those machines blows my mind
@hansfettgesicht2557
@hansfettgesicht2557 Жыл бұрын
Why not make inner thread into the crankshaft?
@davidsyahputra1410
@davidsyahputra1410 4 жыл бұрын
Great mechanical engineering👍. I like it and inspiring
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks.
@Theboys-tn5lf
@Theboys-tn5lf 3 жыл бұрын
Is there anyway I could have you repair a crank I have that had the flywheel side threads snap off?
@silviowanderleimaieski
@silviowanderleimaieski 4 жыл бұрын
Trabalho magnífico de profissional inteligente!
@williamharry4842
@williamharry4842 3 жыл бұрын
Love your balancing tool.. 👍👍
@wdobni
@wdobni 2 жыл бұрын
beautiful work.....a replacement crankshaft for this item can be found on ebay for $100 .... your cost of raw stock to do the repair is about $2 .... but your labor must be between 2 to 6 hours ..... is it economical for the customer to repair crankshafts on items like this?
@PaulXchannel
@PaulXchannel 2 жыл бұрын
Thanks. It's a hobby. Free for a friend.
@kk-xn5pp
@kk-xn5pp 3 жыл бұрын
Damn bro...your talent knows no bounds ... never seen anything like this 😍🔝
@PaulXchannel
@PaulXchannel 3 жыл бұрын
Thanks for watching
@theotherguy9062
@theotherguy9062 4 жыл бұрын
You are simply great! The effort and patience you put on is simply amazing! I wish i had somebody like you back in my country!
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@chadmartin2788
@chadmartin2788 Жыл бұрын
Great vid!
@wilsonocasio8370
@wilsonocasio8370 4 жыл бұрын
Professional work! I'd never seen a crankshaft holder for balance like yours. Where in can buy one?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks. The holder is homemade.
@wilsonocasio8370
@wilsonocasio8370 4 жыл бұрын
@@PaulXchannel excellent craftmanship 💪💪
@subodhbudhathoki295
@subodhbudhathoki295 3 жыл бұрын
Excellent job. Thank u.
@cagr4249
@cagr4249 4 жыл бұрын
In my opinion this kind of overhauling means an immense weakening of the crankshaft. Hopefully everything (still works well.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Of course there is weakening of the crankshaft but work well.
@charliepapa5835
@charliepapa5835 3 жыл бұрын
Your work is incredible man! Love the videos
@PaulXchannel
@PaulXchannel 3 жыл бұрын
Thanks
@mastermatt289
@mastermatt289 3 жыл бұрын
How many tons of pressure does it take to press out the crankshaft pin?
@PaulXchannel
@PaulXchannel 3 жыл бұрын
I do not know. My press is up to 50 tons.
@garymucher9590
@garymucher9590 4 жыл бұрын
Interesting repair idea. But since you had to make new threaded sections for both side, why not make totally new inserts with the threaded section and not just inserted parts. Seems like making the thread parts was harder then making new parts with threads cut on those new parts. IDK, just asking... Thumbs Up!
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Hi thanks. There are many ways to fix this. I will show more in future videos.
@arnenelson4495
@arnenelson4495 3 жыл бұрын
Figuring in shop time it's cheaper to buy a new crank but nice repair work.
@PaulXchannel
@PaulXchannel 3 жыл бұрын
Thanks
@doncoda9599
@doncoda9599 2 жыл бұрын
Do you do repairs for people?
@yordanplamenov7513
@yordanplamenov7513 4 жыл бұрын
I wish i have toys like yours!Good job!
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@sudinakok9235
@sudinakok9235 8 ай бұрын
May i have you permission to put a certain of this video om tiktok
@carlosarce6352
@carlosarce6352 2 жыл бұрын
How much you charge for a crankshaft repair?
@cesaomotos164
@cesaomotos164 4 жыл бұрын
Excelente trabalho de recuperação e o custo de horas e ferramental compensa ?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks. Work is my hobby.
@evaork3746
@evaork3746 3 жыл бұрын
U have petrol or oil in your vains... damn nice this... u are a brother from a nother mother to me😘
@albertomartinezgarcia9024
@albertomartinezgarcia9024 4 жыл бұрын
Increible,👍👍 perfecto el mecanizado
@umarautoworks6949
@umarautoworks6949 4 жыл бұрын
Nice Good Information
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@alro2434
@alro2434 2 жыл бұрын
Thanks! Nice job, weird, but nice job anyway!
@mbrocha4687
@mbrocha4687 2 жыл бұрын
Genialna robota!
@lefrancoisjeanpierre3098
@lefrancoisjeanpierre3098 3 жыл бұрын
j adore ce boulot c est ca que je veux faire
@davidf.8497
@davidf.8497 4 жыл бұрын
Great job ! Would it be possible to send you my crankshafts to refurbish them ?
@mangkoes
@mangkoes 4 жыл бұрын
Nicely done Man!
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@camillobarbieri3841
@camillobarbieri3841 4 жыл бұрын
Good job but why not welding?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks. Welding is not good for engine parts. High heat deforms the parts.
@harpreetmaan7552
@harpreetmaan7552 4 жыл бұрын
Good work... But purchasing new crank shaft will be more economical.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks but repairing this crankshaft was not expensive.
@habibtournour1809
@habibtournour1809 4 жыл бұрын
merci bouqeau
@unclematt7223
@unclematt7223 3 жыл бұрын
Where did you find the keyway mill ?
@rclavier
@rclavier 4 жыл бұрын
just one word!! Wonderful..thx
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@Flowsalvador
@Flowsalvador 4 жыл бұрын
Excelente...!!! Gracias. Thanks.
@yfz.350
@yfz.350 4 жыл бұрын
I think the coast of the repair is =or+ than new crankshaft It’s great job .
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@restoringo
@restoringo 3 жыл бұрын
Güzel işçilik tebrik ederim
@How2Wrench
@How2Wrench 4 жыл бұрын
Super impressed
@maxwonttakethetrain142
@maxwonttakethetrain142 3 жыл бұрын
I have to say I wouldn't leave the house except to go to the garage to work with these wonderful machines at this point there would be no reason to leave the garage! sorry honey...
@nurullahshaikh6015
@nurullahshaikh6015 3 жыл бұрын
Great job 👍
@johngoode6787
@johngoode6787 4 жыл бұрын
Nice work Paul but for me i prefer to true up a crank between centres so would need to machine the od of the material to make sure its concentric to the centre hole....just a small thing apart from that found your video interesting
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thank you very much. This is one way of repairing crankshaft. I will do a different way to repair in future videos.
@chrisstephens6673
@chrisstephens6673 4 жыл бұрын
I might have been tempted to omit the centre drilling altogether so as to not confuse the next person truing up the shaft.
@auntiebarbara85
@auntiebarbara85 4 жыл бұрын
Nice work, in a way. But I definitly do not agree on the pins!! You could have it more tight and use Loctite...
@PaulXchannel
@PaulXchannel 4 жыл бұрын
The hexagon nut lifts the threaded pin without the locking pin. The Loctite have don't so power. It work well.
@ZygmuntKiliszewski
@ZygmuntKiliszewski 4 жыл бұрын
Precise execution possible. It takes a lot of experience. Congratulation :).
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks.
@GaisaSanktejo
@GaisaSanktejo 2 жыл бұрын
had to mute the sound, the high notes on the music hurt my ears, excellent vid tho
@250race
@250race 2 жыл бұрын
Where you located at?
@xxnickthegreekxx
@xxnickthegreekxx 3 жыл бұрын
How the F did it get damaged like that?
@ianreed4636
@ianreed4636 3 жыл бұрын
They beat the crapp out of that thing !
@curiousobserver8210
@curiousobserver8210 4 жыл бұрын
Where can I get a truing stand like yours? Excellent work!
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks. It is made in my workshop.
@curiousobserver8210
@curiousobserver8210 4 жыл бұрын
@@PaulXchannel Can you make and sell me one? Pricing?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
@@curiousobserver8210I would like to. But I don't have time to produce. It takes so long.
@gscranage4594
@gscranage4594 3 жыл бұрын
WTF mind blown 🤯
@ratv4885
@ratv4885 4 жыл бұрын
Were your location
@cristan9582
@cristan9582 4 жыл бұрын
You decreased the strength of all shaft.
@eduardosampoia5480
@eduardosampoia5480 4 жыл бұрын
No kidding...this guy is a complete idiot.
@cycletechperformance9581
@cycletechperformance9581 3 жыл бұрын
Not to mention the lack of proper heat treatment of the added threaded shafts and nuts. My main concern would be on the Rotor(flywheel) side.
@MartinTeerly
@MartinTeerly 4 жыл бұрын
Loctite 638 stops working in 300C temperature. Plus oil in engine.... Not sure
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Great help for us mechanics. 300 C - good limit.
@zatmanh2
@zatmanh2 4 жыл бұрын
Hi. Nice job Paul. I like the safe side with 2 locking pins. Thru running of both bearing areas is the difficult part of the work. 👍
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@mrnumbnuts9288
@mrnumbnuts9288 4 жыл бұрын
Putting your dial gauge virtually over the pivot is just wrong. Whilst the flywheels were apart it would have been relatively easy to re-centre the shafts , then use these centres to true up. Much more accurate, for an extra 10 minutes work
@PaulXchannel
@PaulXchannel 4 жыл бұрын
OK
@johnroyte4213
@johnroyte4213 4 жыл бұрын
Is there any way to repair connecting big end pin hole.
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Yes, it is possible.
@johnroyte4213
@johnroyte4213 4 жыл бұрын
@@PaulXchannel ..do you have any videos of that
@ignacehugo1248
@ignacehugo1248 4 жыл бұрын
Good work, what material do you use to make this
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks.Hardenned steel 42CrMo4+qt
@watahyahknow
@watahyahknow 3 жыл бұрын
the one that took that crank out of the blok mustve been wailing on it with a steel hammer , man thats as bad as i seen them
@user-jn3hq8bn6i
@user-jn3hq8bn6i 4 жыл бұрын
But how does a crankshaft get damaged like that?
@PaulXchannel
@PaulXchannel 4 жыл бұрын
I assume the hammer. They are also worse.
@Husqvarna_ILSAN
@Husqvarna_ILSAN 3 жыл бұрын
seriously respect
@PaulXchannel
@PaulXchannel 3 жыл бұрын
Thanks
@deonforby2050
@deonforby2050 4 жыл бұрын
How much do you charge and how can I get in contact with you
@veerucraft
@veerucraft 4 жыл бұрын
Super , good job
@allanmostov9257
@allanmostov9257 3 жыл бұрын
Sabe fazer
@steelosm
@steelosm 4 жыл бұрын
Love your work. The whole deal from an engineering side and technical expertise of the presentation. Music was terrific
@PaulXchannel
@PaulXchannel 4 жыл бұрын
Thanks
@wilhelmushoffmann8054
@wilhelmushoffmann8054 4 жыл бұрын
@@PaulXchannel i agree, only I couldnt stand the music
@sergueimac7294
@sergueimac7294 4 жыл бұрын
I learned to do this when I was in school 😀
@donbrashsux
@donbrashsux 4 жыл бұрын
Wow that’s some school ..where’s that
@sergueimac7294
@sergueimac7294 4 жыл бұрын
@@donbrashsux it was in 1976 in France
@otaku103
@otaku103 4 жыл бұрын
Cool 🖒
@jorgechacon1426
@jorgechacon1426 4 жыл бұрын
Makia mis respetos
@michaelgrubbs1618
@michaelgrubbs1618 3 жыл бұрын
With the music anaj
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