Dodge Grand Caravan 3.8 - Engine Replacement

Dodge Grand Caravan 3.8 - Engine Replacement - Part 2

Рет қаралды 274,726

Күн бұрын

Come along with Eric O. at the SMA repair shop as he swaps out the 3.8 liter engine in this high mileage 2008 Dodge Grand Caravan that has a P0303 Misfire and has started to burn coolant. I am going to break this up in a multi part series to help keep the videos shorter.
Interested in stuff seen in the videos or the tools and toys Eric O. likes and uses? Check out the S.M.A. "A-Store" and help support the channel! : astore.amazon.c...
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THANKS!
--Eric O.
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Disclaimer:
Due to factors beyond the control of South Main Auto Repair, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. South Main Auto Repair assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. South Main Auto Repair recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of South Main Auto Repair, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not South Main Auto Repair.

Пікірлер: 536

@wtfman5313 7 жыл бұрын

I gotta say, miss Hannah is an awesome assistant! Tell her we said thanks for making these videos that much better.

@jamesrossmotors 7 жыл бұрын

Thanks Eric. I retired from the trade 2 weeks ago and was missing it right up until I watched this vid and am so happy to have made the decision I did. All the best to you all for 2017

@kenzpenz 5 жыл бұрын

Hannah is without a doubt the best mechanics helper, I have ever seen. She gives her undivided attention to the task at hand, and not on some cell phone or fixing her hair. What an asset to any business. Oh by the way, one of us is going to have to change the ring tone on the phone. Every time your phone rings, I jump up and check to see if it's my phone ringing. ;-) . My wife even asked the other day, Ken is that your phone ringing ? Yeah I know, it's my phone...Oh well. This job is not for old men , like the movie said.....take care..Ken

@ShiversRSS 7 жыл бұрын

"All bound up, had too much cheese." You're vocabulary library is pure awesomeness!

@joeacfalle2380 7 жыл бұрын

Watching your video helps me understand my Town & Country. Looking forward for the remaining videos.

@ryrybr 7 жыл бұрын

i dont now if anyone else suggested it before, but try holding trans up with a ratchet strap, that way it gives you more room and if you have to raise the vehicle you don't have worry about jack being there. I love the videos, keep them coming

@bborkzilla 7 жыл бұрын

This stubborn bolt was brought to you by Calcium Chloride and the N.Y. road system!

@davidmiller9485 6 жыл бұрын

what's sad is that they used to be an "engineering" company. Now they have always had issues with interiors, but that is an assembly line thing.

@SlappySlapperman 5 жыл бұрын

@@HondaFan1989 I've never met an engineer who had common sense.... It gets sucked out in school..

@gregstrakovsky5008 5 жыл бұрын

@@HondaFan1989 Do not blame massagers!!! We are doing whatever managers order for. We are not free for making final designs, choose materials or suppliers... You should know that... seems like entire system fail...

@PaulSmith-gc5to 3 жыл бұрын

I loved my 2006 Chrysler van, didn't have much trouble at all with it, transmission went out of it at 218000 miles finally

@kellyr9388 7 жыл бұрын

I admire your percerveirance Mr O, I have been a tech for 18 years and would rather chase electrical all day long over engine exchanging. You keep a positive attitude on a pita job as this. Cheers Eric.

@parteibonza 5 жыл бұрын

When I was little I would read the instructions for penetrating oil, and it always said "Set up vibration". I thought that was SO stupid and I never bothered to do it. Years later...I realized how important vibration is...and it really does work.

@frugalprepper 7 жыл бұрын

Hey, when Hannah is in school, I can always come over and hang out for a week and hand you tools and sweep up the shop.

@alexboudreau5292 3 жыл бұрын

I've done numerous of these engines, either 3.3 or 3.8. I found the easier way (especially with the newer 3.6) is to remove the front bumper, the top radiator brace and the radiator, condenser and fan as a unit. That way the engine can come out the front. Also no need to remove the water pump, just the pulley and crank.

@kemeretdon 2 жыл бұрын

Have you ever took the tranny out too or just the engine it self?

@traceysumner9815 7 жыл бұрын

I had an after school job like Hannah's when I was her age! And the wealth of knowledge she has with Eric will teach her well😎

@juanmendoza9475 11 ай бұрын

You are a tenacious mechanic for which you should be commended

@MrMarkntime 7 жыл бұрын

Hannah is a pretty good little helper...easy breezy with a helper like her.

@wyattoneable 7 жыл бұрын

Ever feel overwhelmed? You have a good crew there. I enjoyed the commentary, always entertaining and informative. See you on the next one.

@SouthMainAuto 7 жыл бұрын

Ever feel overwhelmed? HAHAHAHA -__- Yes....

@wildestcowboy2668 2 жыл бұрын

@@SouthMainAuto how many hours did the engine swap take? Approximately sir?

@toysareforboys1 7 жыл бұрын

What you had to do to that crossmember bolt at 9:03! Wow!!! Work it baby, WORK IT!

@deepsquat600 7 жыл бұрын

I am no pro.. but I have never had a bolt do that ...could you imagine if there were no air tools???

@davemaster001 7 жыл бұрын

toysareforboys Man that bolt was literally smoking

@aussiebloke609 7 жыл бұрын

Dealt with a bolt like that once - many years ago when I was young and stupid. And broke - so no air tools. Took 2 of us with a cheater bar and 2 cans of penetrating oil...and about 3 hours. Never, NEVER again! :-P

@testosteroneinc.3800 7 жыл бұрын

toysareforboys Thay Nano is a lil beast. Picked it up after watching it taking a beating on another vid. I now have a 35 cfm air compressor to run all my Astro/Aircat toys. Astro and Aircat are good alternatives to SO or Mac.

@rodneyhutton4502 7 жыл бұрын

Hi. MEGA impressed how you manage to keep your cool. Id have lost my temper a looong time ago! lol

@thelert 2 жыл бұрын

Me too! My videos would be R rated for sure.😁

@rustynail9793 5 жыл бұрын

Funny story about torque converter bolts... I was changing the flexplate on my Chevy and I wrestled for 30 minutes on the bolt before realizing I was going the wrong way hahaha I was like DAYUM, who got mad and tightened these... No one, I was just going the wrong way

@dangates2266 6 жыл бұрын

For we home gamers, it is great to see that you struggle with the same things that we do, but you have a 12-step program to get a solution. I learned kneeling over my father's shoulder, holding the light and ducking wrenches when things didn't work out. I can afford to pay someone like you to do it right (and faster) but I like to get my hands dirty and fingers bloody, so anything purely mechanical on my '08 Dakota, I try to do it myself. My family knows to have the band aids ready whenever I pull the compressor and air tools out!

@richard3141592638 3 жыл бұрын

11:48 "that socket is hot to the touch" Anyone else wondering if he touches it in a minute? Great Vid Mr O

@uncmouse 7 жыл бұрын

when doing close quarter work near radiator/condenser why not use small piece of masonite as a shield to prevent damage to radiator/condenser,just a thought.worked for me plenty of times.excellent how hannah is in tune with the work and quality time with daddy.

@halleffect1 7 жыл бұрын

these are the jobs i hate doing but love watching

@SouthMainAuto 7 жыл бұрын

jobs a job to me I guess

@AM-021 7 жыл бұрын

Money is Money

@haywardsautomotive6156 7 жыл бұрын

Swapping engines is a nice change of pace sometimes. Thinking outside the box pays off most of the time! I live outside the box most of the time and have had a hard time following instructions b/c most of the time I laugh at them and throw them to the floor. My parents used to tell me that all the time before & after they beat me :D

@SouthMainAuto 7 жыл бұрын

What are these instruction things you speak of?

@haywardsautomotive6156 7 жыл бұрын

South Main Auto Repair The paper you use to wipe your hands with...HaHa...not what I was really thinking!

@SouthMainAuto 7 жыл бұрын

Hayward's Automotive got it haha

@charredskeleton 3 жыл бұрын

I think it's great that Hannah helps you. She is building skills and confidence and will have a lifetime of memories. The world needs people like she is becoming!

@testosteroneinc.3800 7 жыл бұрын

This mini series is like watching the Who Shot JR on Dallas. Waiting on the edge of my seat for part 3.

@TFD1982 6 жыл бұрын

Ever since the third gen dodge/Chrysler vans they made everything thing hard to get to so I feel your pain man😔

@jamesu 5 жыл бұрын

Eric, You are the Astro test lab. The top side of that bolt is in a little well that holds water as well as salt and dirt. I broke one once. It is a hardened bolt. I had metal spirals raining down for 45 minutes.

@BillinSD 5 жыл бұрын

Was curious why you did not pull the radiator. I can't tell from the video but I have seen a lot of radiators are now held in with a few bolts and then sit on rubber grommets. I may seem like on an inch or two but it could be all you need, and less worrying about contact with the radiator. I love your videos and have come to appreciate what it means when people say 'California car' when it comes to rust. I am still amazed you get anything done without major structural pieces just crumbling from the rust.

@uncmouse 7 жыл бұрын

great job,you have mastered the 6 ps-proper planning prevents piss poor performance.excellent approach to any job.

@frederickburns1739 5 жыл бұрын

First I would to say your a better man than me! After watching the first and second video it made realize why I chose the big TRUCK INDUSTRY; more room to work and a lot less specialized hand tools. Which doesn't make the tool guy ( MAC / SNAP ON) happy. But I must say you use good products!!! ( KROIL, Fluid Film & CRC)

@richardlasater785 5 жыл бұрын

I wish you were in Fort Worth Texas you are awesome mechanic

@danmiller6890 7 жыл бұрын

45:36 - I about had a heart attack when I saw Hannah stick her head through that engine hoist. I had one fail on me years ago and drop an engine. Please tell her she is too important to all of us to do that again. :-)

@mosesdog2 7 жыл бұрын

I also saw that, was cringing.

@zoidberg444 7 жыл бұрын

You know even when your aware of risks like that sometimes you have momentary lapses. I got my hand trapped under something after a lifting strap on a versa lift broke. I should have known better than to have my hand there but I couldn't get a hold of the thing anywhere else.

@liebherr11602 4 жыл бұрын

Yeah saw that....good advice.

@alphapupdemomwolf 4 жыл бұрын

I’ve had a truck fall as I got out from under it every one just be safe

@RonR1 4 жыл бұрын

Stupid kills

@denniswilkinson1118 7 жыл бұрын

Success! Good job Hannah and you too Eric. Waiting for part 3. Views in video were excellent. Great camera work.

@frankmuhammad9660 7 жыл бұрын

Before you put your finger on that nut I was thinking how I cut and jammed my finger touching one of those and low and behold!! I feel ya budee..... Great Vid!!

@TheDisgruntledMechanic 7 жыл бұрын

Another fine video Eric. Man what a pain just to swap engines.

@JeredtheShy 7 жыл бұрын

I wish he'd tried pulling it from the bottom, I wanted to see that.

@kristopherhill2740 7 жыл бұрын

it's amazing how many engines will come out the top. I prefer just dropping the subframe first .then you pull the motor and trans as one out the bottom onto a movers dolly and old tire. makes removing stuff so easy.

@scottfirman 7 жыл бұрын

I love your video's Dude,they are the best! I can relive the glory days,look at all the scars on my hands and remember all the fun I had working on my rusty Michigan cars.Now I retired myself to let the other guy do my work and gladly sit in a chair and watch. I will hand you the wrenches any day. I loved it having a gopher,running to get my tools and cleaning the gaskets and cleaning up the rust. Now I do that and let the younger guys rip the skin off their nuckles

@zoidberg444 7 жыл бұрын

That Nano is a skookum choocher. Astro should just put on the box "SMA tested". I can't believe that bolt came out at all. Interesting series Eric. Great way to start the new year as well. Grand Tour drives 1000 miles across Namibia, Ivan does a Subaru bearing and now you pull an engine all within 5 days! Thanks for taking the time to do this series.

@SouthMainAuto 7 жыл бұрын

"skookum choocher" haha love that guy now go clamp you %^$# in vise!

@alanryderb 7 жыл бұрын

you gotta love AvE

@85rx7se 5 жыл бұрын

This is one reason FWD cars with transverse engines are a PITA to remove them. Especially with the later models, where everything is shoe horned into place. On some cars, you can not even get to the spark plugs or starter motor easily. They are designed to be bought, run until about 150K or so, then gotten rid of. Most people do not keep them that long, as a lot are traded in on something newer. But I keep a car until it dies. Still have a 1999 Grand Prix with some underbody NJ rust on it. But it is good for around town trips.

@rbaker1423 7 жыл бұрын

You really should have recorded that rusty brake line job. That's the kind of stuff that a lot of people are dealing with, and one can often learn a lot more from those sorts of videos than the clean ones where everything works like it's supposed to.Great videos anyway.

@heavylead1961 7 жыл бұрын

sure is great having someone young around that wants to learn! Happy New Year! may ya have a profitable one!

@dc5723 7 жыл бұрын

Had the Nano and Onyx in both 3/8" and 1/2" drives for over a year and love them. They did the job of my Snap On MG725 and IR 2235. "Oh Yeah" was said by the Kool Aid guy.

@SmittySmithsonite 7 жыл бұрын

MAN what a horror show! Someone needs to set up a cage match with mechanics vs. auto engineers for charity. Boy, could some beatings be administered ... Would be a Pay Per View hit!

@operator0 4 жыл бұрын

It's all about packaging. Trying to fit the most shit they can in the smallest space they can. Also, they make it as cheap and easy to assemble at the factory with almost no regard for disassembly.

@OneTrueCat 3 жыл бұрын

I'd enter that.

@OneTrueCat 3 жыл бұрын

@Robert Slackware For real. I was just telling my wife a few weeks ago "if I were an automotive engineer, there's no way in hell I'd drive anything I designed." "Why's that?" she asked. "I'd be terrified of my mechanic finding out that shit was my fault!"

@juanlanda2441 Жыл бұрын

Glad to see it can come out the top. I have one I've been contemplating 👍

@SouthMainAuto Жыл бұрын

Go for it!

@63256325N 6 жыл бұрын

Would removing the radiator and core support given a bit more room? Just a thought. Needless to say a good job so far. Thanks for the video.

@scottfirman 7 жыл бұрын

I dont ever remembering having to remove the fly wheel on ours. Sure brings back the memories though. Party time when you get them out. I always felt like celebrating if I got a motor out without forgetting something. Oh,and I do rememer removing the radiator,should have told you that on number one video,I wasnt sure if you read these.

@cccdetective787 7 жыл бұрын

Hi Eric And happy new Year to you and your family. I really enjoy when you show a video that proves a method not in the routine maintenance manual. There are still backyard mechanics like myself that do not have a lot of equipment at our disposal to do a job. Also great comment for Hanna regarding just how much help the assistant is even just cleaning up and passing tools. It saves hours of your time. Brian & Shotty

@SouthMainAuto 7 жыл бұрын

Hannah saves me tremendous amounts of time! Gonna miss her next year :(

@jeremyk1366 6 жыл бұрын

South Main Auto Repair I have a 2013 Dodge Caravan can I pull the engine from the top to do the torque converter seal and a flexplate

@randytravis3998 Жыл бұрын

@@jeremyk1366 not a 100% sure but pulling the transmission out instead might be the way to go ,, would be nice to know witch way you got it done ,, seams like the tranny pulling would be a lot less work ..

@jarrod8914 7 жыл бұрын

One of the most important things that you do not want to do is bend the flex plate on this engine. All the squares on the flex plate are for the crankshaft sensor and it will not work right if you bend that flex plate gets bent what so ever.

@skokie23 7 жыл бұрын

Eric 0 1 bad engine 0 AWESOME!!! Thanks for posting this and keep em coming!!

@tonyhawthorne3222 6 жыл бұрын

I can imagine you get a lot of brake and fuel line jobs ,rust never sleeps.salt on roads destroys vehicles real fast.same as launching boats and dipping your vehicle in the sea.just an observation looking under some of the vehicles you work on.keep up the good work matey ,enjoy the vids.regards Tony NZ...

@e13c7r0nic 7 жыл бұрын

Hanna is an awesome assistant! She needs to start on a video doing something like the ones of Mrs. O changing her tyres or when she did the rear windshield wiper motor. Hanna needs to start learnin'!

@MrAnthonyfym 7 жыл бұрын

I love that wrench set Mac bought facom and basically brands those wrenches mac

@dieselhatz4247 3 жыл бұрын

Stanley Black & Decker own a lot of tool brands, Proto, Facom, USAG, Mac Tools. Others as well. I like Facom tools, reliable, easy to use and cheap.

@joseornelas208 7 жыл бұрын

Can't wait to see #3. thanks

@leehodge2415 7 жыл бұрын

my wife is gonna kick my butt, ordered that astro ratchet, after last month ordering the milwaukee m18 one... thx eric. lol that thing is awesome

@SouthMainAuto 7 жыл бұрын

just ask for forgiveness

@leehodge2415 7 жыл бұрын

yea, easier to ask forgiveness than permission. i got that very expensive astro air hammer a few months ago, think the heats off by now.

@nathanriffel7859 5 жыл бұрын

Poor hanna back there struggling with the picker while Eric's busy talking lol

@brettwalkom948 3 жыл бұрын

Yeah i saw that haha

@kamerons76 7 жыл бұрын

that shit cracked me up this is going to be a part series getting the bolt out

@Krillekris 7 жыл бұрын

Hannah has the best after school job ever. I wouldn't call it job, I would call it therapy :-P

@JeredtheShy 7 жыл бұрын

Spending time with dad.

@Krillekris 7 жыл бұрын

No, she is not Eric's daughter. She only works for him :-)

@toysareforboys1 7 жыл бұрын

You can see smoke coming off the bolt/nut at 11:13 and after it comes out at 11:34! Workin it GOOD :)

@michaelcoode1689 7 жыл бұрын

Loosely goosey is one of my happy quotes plus shit is problem quote

@johnferguson7235 6 жыл бұрын

VICTORY ..... Never Retreat, Never Surrender

@dunk5647 4 жыл бұрын

Hey good work I'm here in ontario canada ... another rust belt ... I put my line swivel on before my coupler now all my air tools have the benefit of it

@BrianCoville 7 жыл бұрын

Another fine video Eric. Can't wait to see Part 3.

@stevemazzarella9259 7 жыл бұрын

I think I would have pulled it out the same way... we have way to much rust in my area,,,

@aussiebloke609 7 жыл бұрын

"We got enough room to drop a V8 in this thing..." Sounds like a project coming up..... LOL

@cscott0108 7 жыл бұрын

Where there is a will, there is a way Eric O. Nice job can't wait to see the "new" engine dropped in and it turns over. love the videos.

@SouthMainAuto 7 жыл бұрын

Coming Soon!

@simonflores3410 7 жыл бұрын

THAT WAS AWESOME NOW IS MY TURN FIXING TO PULL A 359 ENG ON A 94 CHEY TRK

@AntonioClaudioMichael 2 жыл бұрын

That small 3 jaw puller is sweet Eric O with the Hallow forcing screw @31:09 @SouthMainAutoRepairLLC

@MitzvosGolem1 6 жыл бұрын

Nice job. My daughter want s to work in shop now with me.

@phillully4472 5 жыл бұрын

Part 2 was a success so far... I got my own project going replacing my oil pump in my Jimmy. Ugh what a task working underneath the truck.. in my back trade you jobs L.O.L.

@klc317 7 жыл бұрын

Yep....chrysler mini vans....a mechanics job security!

@rightlanehog3151 7 жыл бұрын

That is the understatement of the century.

@HowardJrFord 5 жыл бұрын

Ford and GM minivans were also pieces of shit. Neither of them even build them anymore.

@davidrusso4750 4 жыл бұрын

WoW!!! Great work Rick - no quit in you.

@michaelbegay9573 6 жыл бұрын

"Oh yeah!" Is the cool-aid pitcher guys line, tony the tiger says "they're great!!", j.f.y.I.

@geojor 7 жыл бұрын

just great, thanks ...

@georgemartin1436 6 жыл бұрын

Glad to see, in this day and age, that you found a youthful employee who knows what a ratchet is.

@GNX157 5 жыл бұрын

Top priority if you remove from the bottom, having it sitting far enough forward or secured otherwise so the van doesn't till backward and fall off the lift. (If taking the engine out while still mounted in the subframe.)

@daleradder7354 5 жыл бұрын

Love your videos Eric great job. Please keep em coming their very helpful to me i work on my own vehicles at home and i appreciate your time to do these thanks again.

@ogbobbye 7 жыл бұрын

My question is when talking to your customer about a job like this and they say ok lets do it, somewhere deep in the back of your mind do you kinda think "SHIT ! I was afraid you would say that" lol remember it ain't clean if it ain't brake clean. great job btw

@screamindemon811 7 жыл бұрын

Well we have seen Eric O do many repairs, we have seen Mrs O do some repairs, when is Hannah going to get some screen time. Not to often you see girls Hannah's age into learning things about the automotive trade, but never know she may be fixing one of the fellas cars at school one day that cant get it going from all her time at SMA.

@keithy4129 7 жыл бұрын

Thanks Eric looking forward to part 3!

@richardluce775 7 жыл бұрын

I believe it was "Kool Aid"man. Oh Yeah! Love the nano stress test.

@sambell385 Жыл бұрын

I bet you don’t have to beg Hannah to be good , she seems like a good kid and I’m assuming she’s her kid ,and if that’s the case it makes it extra special that she is not only a good assistant but a good assistant and a good buddy to her papa , I love good family bonding

@rickhigson3881 5 жыл бұрын

Super Hanna to the rescue!

@ponyhorse127 7 жыл бұрын

Awesome video Eric!!!!.....Real hard work as real life is!!!!!......If you want things done the right way, gotta do what is needed!!!.....thank you for let us be part of this job and be friendly as if we were there!!!!....Happy new year to everybody at SMA!!!..... :) :) :) :)

@jstutz101 7 жыл бұрын

Thanks for posting, just made my morning!

@CrazyPetez 5 жыл бұрын

Love to see an engine raise out of the car like that. Well done.

@kevinbyrne4538 6 жыл бұрын

I'm watching a video about car repair, and Google is showing me commercials for financial software for major construction projects. I think that Google's software could also use some help.

@cjkent3300 7 жыл бұрын

Good job Mr. O

@randytheapplianceguy8838 7 жыл бұрын

I learned much from this episode.

@b4322558 7 жыл бұрын

Eric u are always funny in the vidos ....i hope u all had a great christmas and new year .......and today is the frist day as i open a shop up too been all this years working outside and on the ground but starting today no more of that mybe i can post some vidos on my chanl thanks for all the great vidos

@johnzore 6 жыл бұрын

ford windstar cowl removal is it . caravan is easy out the bottom.

@zombietherapy1759 7 жыл бұрын

Ever locked another box end wrench over open end side of wrench your using? Adds length and leverage big-time!

@almolloy5817 3 жыл бұрын

I've always kept a piece of sheet metal about 18" x 18" to put against the back of the rad core to protect it.

@ofujuncky 7 жыл бұрын

You make a pain in the neck look easy nice job!

@DarrenCoull 7 жыл бұрын

Loving the series so far! One thing though, when asking Hannah to lower the engine a little, I wouldn't have my arm in there, just in case she accidentally turns the valve the wrong way. Brain fade can happen to the best of us! Keep them videos coming!

@Arieeeee 7 жыл бұрын

I tinker with my car as long as it's parts I can have access to and can work on in my parking space without getting caught by management (big city life)but taking engines apart or out completely is what separates the pros from hacks like me. Enjoy watching others do it though!

@SouthMainAuto 7 жыл бұрын

you can do an engine swap in a parking spot but you have to be quick!

@Jimmynitr 7 жыл бұрын

Looks like once you took the cross member off, the engine would fall out if you the top mounts off, instead of taking the water pump off and pulling from above.

@danielvaldezaguirre 7 жыл бұрын

It's awesome that the vids of this series keep rolling on a daily basis! Kudos for the hard editing work Eric!

@baxrok2. 7 жыл бұрын

Makin' progress. Thanks Eric!

@daver681 7 жыл бұрын

Great job, it did come out of the top, love the videos, can't wait for the rest

@robertcaissie996 6 жыл бұрын

hello eric, I like the video. Can you tell me if the 3.6 pentastar flexwheel is attached the same way as the 3.8 you're working on. It doesn't appear that there is access to it thought a bell housing.