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Virago XV535 EP7 Engine Rebuild - Bottom End

  Рет қаралды 11,244

mę mŷ bïkë ń ì

mę mŷ bïkë ń ì

3 жыл бұрын

This is the bottom end with Barrels and Heads in the next Vid

Пікірлер: 57
@PASERVESPRO
@PASERVESPRO Жыл бұрын
You're literally my god right now. Excellent video, I'm starting to rebuild a 535 bobber and you cannot imagine how useful this is for someone who has never worked with an engine. Regards from Spain!
@memybikeni9931
@memybikeni9931 Жыл бұрын
Thank you for the kind words, it is just nuts and bolts and spanners, so have fun, and if you post anything I’ll be happy to take a look. Rich.
@judythomas2939
@judythomas2939 10 ай бұрын
Best channel ive found too for a virago , they must all be generic design displacement engines would there be any great differences ?, is a workshop manual available for the engine assy procedure ie pictorial diagrams etc ?
@mcrand7887
@mcrand7887 Жыл бұрын
Absolutely fantastic details. Never seen before. Its been very helpful for me, I was looking into clutch and push rod parts, Before I wasn't sure how to fix my push rod issue in my XV750, but now it's clear. Thank you and keep up.
@memybikeni9931
@memybikeni9931 Жыл бұрын
Glad it helped, thank you for the comment.
@xzouix
@xzouix 2 жыл бұрын
Ohh my goodness! The cardboard trick is a great idea! This, among other things, is the reason why watching other people do the wrenching is so helpful. Sure, having a manual is important, but it is the little tips and tricks most of which can't be found in the manual, that are equally helpful. I need to get rid of the knocking in my engine and I already know I will be looking for a professional to do the work for me, but I am glad I could learn a thing or two from you. Thanks!
@memybikeni9931
@memybikeni9931 2 жыл бұрын
Glad it helped, sometimes it is just pulling at apart and having a look with a few basic things to look out for, it’s just nuts bolts and spanners really.
@xzouix
@xzouix 2 жыл бұрын
@@memybikeni9931 Thank you for sharing your courage, I really appreciate that :)
@dylantendoornkaat6155
@dylantendoornkaat6155 2 ай бұрын
Bravo! Thanks man, amazing job❤
@memybikeni9931
@memybikeni9931 2 ай бұрын
Thank you
@bangsalmotorcustom6843
@bangsalmotorcustom6843 3 жыл бұрын
Nice videos.. can't wait to next part.👍
@memybikeni9931
@memybikeni9931 3 жыл бұрын
Coming soon
@joseyamidgomezatehortua5994
@joseyamidgomezatehortua5994 Жыл бұрын
Muy buen trabajo
@memybikeni9931
@memybikeni9931 Жыл бұрын
Thank you
@barberaTP
@barberaTP 3 жыл бұрын
Amazing! thanks for your videos!
@memybikeni9931
@memybikeni9931 3 жыл бұрын
You’re welcome 😊
@jatmtorremar1193
@jatmtorremar1193 2 жыл бұрын
Hello good morning Mr. Rich. Along with saying hello, I would like to ask you if you can test the play of the connecting rod bearings without completely uncovering the Virago's engine. Beforehand thank you very much.
@memybikeni9931
@memybikeni9931 2 жыл бұрын
Hi, if you mean between the side of the Conrod Big End and the webbing then relatively easily you can reach down with the head, barrels and pistons removed, if you mean using plastiguage between the bearing shell itself and the journal then I would say not possible to get to both sides of the end cap nut and bolt, to strip it apart, but if you have got that far, then a full engine strip is only a little more work. This is the problem with cases that go together side by side though, there is less room to do this sort of thing.
@jatmtorremar1193
@jatmtorremar1193 2 жыл бұрын
Thank you for such an accurate response Mr. Rich. May the successes continue
@contrabaixo10
@contrabaixo10 3 ай бұрын
Muito obrigado 🙏 👍🙏
@memybikeni9931
@memybikeni9931 3 ай бұрын
You’re welcome hope it helped
@mcrand7887
@mcrand7887 10 ай бұрын
Hi, On the clutch push rod, at both end there are small added extensions, both have threads. I found both ends are loose and rotating free even after having threads on both ends. Should they be free wheeling or should they be tight? I am working on 82' XV750 Virago clutch. Thanks.
@memybikeni9931
@memybikeni9931 10 ай бұрын
I think the XV 750 must be altogether a different set up, this just has a rod, with a ball bearing, and no threaded parts to it.
@MrSpike2450
@MrSpike2450 Жыл бұрын
Thanks for the excellent video, i'm looking to rebuild a 535 for a Cafe Racer conversion, are the parts for the engine rebuild still readily available ?
@memybikeni9931
@memybikeni9931 Жыл бұрын
Yes mate, and you can buy engines quite cheaply, so harvesting for parts quite simple. Good luck with the project, I enjoyed making mine into a rat bike,any questions just ask !
@MrSpike2450
@MrSpike2450 Жыл бұрын
Thanks m8 that is appreciated 😊
@judythomas2939
@judythomas2939 7 ай бұрын
Does the starter motor suffer from an engagement problem on the 535 ?.
@memybikeni9931
@memybikeni9931 7 ай бұрын
The starter is pre engaged, so if you have a starter issue, best remove and strip and clean it as a starting point. It is in constant mesh with the first/second idler gear, the next issue you may have will be a worn starter clutch. But remove and bench test the starter first, they are easy to replace, but sometimes taking the stator cover off assists with getting it out, as the o ring grabs it pretty well.
@colinwood1802
@colinwood1802 2 жыл бұрын
Hi ,,,,can you please answer a question for me ??? I,am stripping a Virago 535 engine down that has got issues with the gears....? Is it essential that i need to pull the Flywheel off or can i split the Crank case without doing this,,,,,,Thank you and kind regards ,,,,i look forward to your reply,,,,,Colin W
@memybikeni9931
@memybikeni9931 2 жыл бұрын
Yes you can but you’d have to pull all the other stuff off from the clutch side instead. I think you can probably just do one side or the other in order to split them, from memory can’t see why not.
@colinwood1802
@colinwood1802 2 жыл бұрын
@@memybikeni9931 Much respect friend,,,
@derrickcramer4564
@derrickcramer4564 3 жыл бұрын
Hi the 2 big O rings are after you keep the gasket it comes on top of the oil ports before fixing the had i hope i am right .
@memybikeni9931
@memybikeni9931 3 жыл бұрын
Yes so they go on top of the barrels and under the head around the big oil port dowels. fit them at the same time. As fitting the head gasket.
@immanouelelohim
@immanouelelohim 2 жыл бұрын
Hi Rich. Nice videos. Thanks for the info. Could you tell me where can i find the info about the torque bolts?
@memybikeni9931
@memybikeni9931 2 жыл бұрын
Torque specs are usually just in the manufacturers service manual, here in the U.K. we have Haynes as the main goto book of lies.
@immanouelelohim
@immanouelelohim 2 жыл бұрын
@@memybikeni9931 lolo ok thanks!!
@richardknott2021
@richardknott2021 Жыл бұрын
Show everything..
@memybikeni9931
@memybikeni9931 Жыл бұрын
Please ?
@kentlangseth2850
@kentlangseth2850 2 жыл бұрын
How long does this usually take..?.
@memybikeni9931
@memybikeni9931 2 жыл бұрын
End to end allow maybe 20 hours.
@spawn90761
@spawn90761 Жыл бұрын
Did you replace the clutch lever seal? Mines gone and I can't tell from watching but it looks like I need to split the cases to get to it. Can't find it in the manual either. Thanks. Great videos btw
@memybikeni9931
@memybikeni9931 Жыл бұрын
I think you mean gear changer ? But I’m not absolutely sure, I never changed mine, but I’d say it’s from the inside, these things usually are.
@spawn90761
@spawn90761 Жыл бұрын
@@memybikeni9931 the clutch push rod lever seal, near where you attach the clutch cable. I just did the bottom cylinder gaskets as no2 had a minor leak. Rebuilt her fired up fine. However another minor leak from the clutch push rod lever area. Engine back out the bike for the third time gotta love it right? Keep up the good work with your videos :)
@memybikeni9931
@memybikeni9931 Жыл бұрын
@@spawn90761 ah I see exactly what you mean now, the actuator rod seal that is pulled by the cable ? Yes that is engine out as you would have to lift the actuator out of the case, and for that you need to remove the head and barrels for clearance. You will have to take the clutch cover off, and pull the clutch push rod out, ball bearing etc, and then take the stator cover off, and there is a locking bolt around about the 10 o’clock position from the neutral switch mechanism, so remove that. You may need to take the middle gear gear cover off as you will see that the middle gear does need to be positioned to allow clearance for the actuator rod to be lifted up. I imagine the seal then comes out the top as I couldn’t see any way to remove it from inside. I left mine assembled as it did not form part of my investigation inside the engine. But as you have gone that far with it, should be straight forward for you. check the torsion spring, it’s a good opportunity to replace it.
@spawn90761
@spawn90761 Жыл бұрын
@@memybikeni9931 thanks for the tips such a pain to have to drag the engine out. But hey ho. Thanks for the knowledge my friend. I'm also based in the UK I'm near Cardiff.
@memybikeni9931
@memybikeni9931 Жыл бұрын
@@spawn90761 ah I’m in Reading so just up the road 😊
@zawmyo-zg1pt
@zawmyo-zg1pt 2 ай бұрын
hi
@memybikeni9931
@memybikeni9931 2 ай бұрын
Hi there
@mohamadkhairul8997
@mohamadkhairul8997 4 ай бұрын
Less talk is better
@memybikeni9931
@memybikeni9931 4 ай бұрын
Yes you’re so right, instructional videos are so much better without any talking. I’ll be quiet now, do let me know when I can say something again.
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