Volvo AC Compressor Replacement - Restore Your Cold Air! (S60, S80, V70)

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Күн бұрын

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Let's face it, Summer isn't getting any cooler these days and the last thing that you want to be stuck with is a car without air conditioning.
Air conditioning compressors on Volvos often fail due to bearing failure which causes a loud grinding noise. It's not only embarrassing, but if the bearing goes too long without being replaced it could seize up the A/C compressor causing engine damage. In some cases, I've even seen the serpentine belt get launched into the timing cover, wrapping itself in the timing components, shredding the timing belt causing catastrophic engine damage.
Unfortunately, the bearing isn't able to be serviced separately so the entire compressor will need to be replaced. The good news is that the job isn't too difficult and can be achieved without the need of a lift. The bad news is that you have to evacuate the system of refrigerant before doing the repair. Not only will this prevent potential injury and prevent O-zone depleting refrigerant from escaping into the atmosphere, it's also the law. You can bring the vehicle to a repair facility to evacuate the system before working on it, then bring the car back to have the system recharged once the work has been completed.
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Пікірлер: 91

@rexrose7489 2 жыл бұрын

You don't have to do all that. Just remove the engine fan and put it in. Just did it yesterday on a 2007 V70.

@richardp6178 5 жыл бұрын

You really NEED to redo this video! 2005 S60 2.5T. Now that you have seen the most unnecessary and difficult way of replacing the AC compressor on a Volvo S60 let me tell you the easy way. 1- get a garage to evacuate the AC system. 2- remove the turbo pressure pipe that goes across the top of the engine. 3- remove the intercooler to pressure hose from the intercooler. 4- remove the radiator fan shroud. 5- remove the serpentine belt from the compressor. 6- remove the high and low pressure lines from the back of the compressor. 7- remove the four bolts attaching the compressor to the engine block. 8- slide the compressor towards the air filter box side of the engine and remove. 9- drain old compressor oil into a measuring jug, if it's less than an ounce add two ounces to the new compressor, if it's more than an ounce add the same amount of new oil to the new compressor 10- installation is the reverse of the removal. 11- get a garage to leak test and refill the system. No you don't have to drain the coolant or remove the radiator hose. No you don't have to remove the power steering line or the power steering pump. No you don't have to remove the alternator or disconnect the battery (even though I would recommend disconnecting the battery as a precaution but you don't have to.) What was left out of this video and is super important is that you should ALWAYS cover any open hoses!!! Cover the dipstick tube, turbo hoses, AC lines etc. The last thing you want is for any debris falling into a turbo hose, AC line, oil hose etc. as this would be catastrophic! I would also suggest sliding a piece of cardboard behind the radiator so that you don't damage it getting the compressor out. If I have left anything out please let me know and I'll edit this post.

@richardp6178 5 жыл бұрын

P.S. I have taken a couple of pictures of my AC compressor removal with the alternator and power steering pump installed..

@gabrieldusk 4 жыл бұрын

This is exactly how I did it only xc90.

@timholland191 4 жыл бұрын

@@gabrieldusk I need to do this on my 2005 XC90. Can I remove the radiator fan assembly easily by removing the 2 bolts at the top of the fan assy, will it slide out w/o needing to remove the radiator (as I have seen on another XC90 video showing how to specifically remove the radiator fan assy). I have the parts to tackle this AC compressor replacement job, but the first snag seems to be how different the XC90 is from the S60 in the video?

@gabrieldusk 4 жыл бұрын

Tim Holland it slides out. Make sure no wires are connected and double check for bolts at the bottom. No need to remove the radiator.

@timholland191 4 жыл бұрын

@@gabrieldusk Thanks for getting back! I will check for bolts in the fan assy at the bottom, but have only seen the bolts at the top, that are hidden under the top cross member. Looks like I'll need a u-joint to get to these bolts and loosen. I'll get the wires off and hopefully can swing the top out enough to slide it out as you say. I think there are plastic U clips on the rad that the fan assy plastic slides into from what I have seen. If the top of the fan assy can swing out far enough I should be able to pull it from the top. I'll keep you posted - and if any other tips please let me know

@charlesnider1394 6 жыл бұрын

Great video! Looks like I have a fall/winter repair on our old XC90. I am glad to see how exactly to remove the AC compressor. We were quoted about $1600 for this job. I will do it and go on vacation!

@edwinromilly4645 6 жыл бұрын

good job...prob harder than it looks but consistency is the mother of success!

@reedameden7882 5 жыл бұрын

Great video, very helpful as I find all of your videos. Keep up the great work!

@richardpflieger2049 5 жыл бұрын

Good job on this video. I have a tip for ya'll . After attaching the lines to the compressor, and before anything else is done. Replace the receiver dryer and then vacuum the system for at least 1 hr. Follow that with a nitrogen charge and monitor for any leak. This way,if there is a leak, ya won't have to take apart the whole thing to fix the leak. You have to do this anyway to do it the right way.

@AquaLady153 Жыл бұрын

Thank you!

@emigrant4life 6 жыл бұрын

GREAT job and nice video! waiting for the next!

@vert5 6 жыл бұрын

Another great video from JVG!

@Saltbox97 6 жыл бұрын

Great video and glad I found this one. Thanks. I need to replace a compressor with a seized pulley bearing on an S60. I laughed at “they didn’t even charge us for the refrigerant removal”. With the price of refrigerant these days they will gladly recover yours for free. Hopefully when you go back they don’t charge you for the equivalent weight. .

@fcpeuro 6 жыл бұрын

You're welcome! Glad you found this video helpful.

@nickirwin9915 5 жыл бұрын

Excellent videos and instructions- FCP is great!!

@chrislesser3439 6 жыл бұрын

Really good video and very informative. I was struggling with which way to remove my compressor (from the top or from underneath) until I watched this. Solved my problem. Many thanks.

@fcpeuro 6 жыл бұрын

Glad to hear the video helped!

@jansirkia3809 5 жыл бұрын

Really nice show 'n tell. Thanks!

@shirleykaye7135 2 жыл бұрын

Excellent instructions. Thank you

@Eastsidegeorgiaboy 5 жыл бұрын

My alternator pulley is whining and my AC compressor works intermittently on my s60r. I will be using this to replace both. Thanks

@fcpeuro 5 жыл бұрын

You're welcome!

@ElyAbraham 6 жыл бұрын

Wow amazing video! Thank you man!!

@petethompson1282 4 жыл бұрын

wow.. i always presume i need a ramp or a car lift but this is all doen fromt he engine bay, looks like a nice summer job

@miguelluismusic4181 6 жыл бұрын

great video thank you... question... would I be able to replace the two AC hoses as well with what you have removed? or would the new hose installs require access from underneath? I'm thinking of saving 1500 on labor and doing this myself? Also my mechanic won't install a new compressor without a new dryer as well.... any thoughts?

@jeniestyn Жыл бұрын

How long to do it from start to finish please? Thank you

@vogeltron9816 6 жыл бұрын

Top Notch Video as Always. When I see you removing all those metal hoses it always makes me happy I didn't buy a Turbo.

@lagresomadsl 4 жыл бұрын

We need this instructions for the 2008-> too

@PRAVDACREATIVE 3 жыл бұрын

Well Done! Thank You!

@AngloAmericanAutos 6 жыл бұрын

Good job.

@boelensds 2 жыл бұрын

Remove bolt from cable guard engine loom to make some room at the bottom and remove via the bottom side. Only 7 bolts to remove and one clip.

@jouhanneus 6 жыл бұрын

Good, helpful video 👍🏻 What about the AC dryer? Shouldn't it be replaced along with the compressor?

@migueljuan2032 4 жыл бұрын

Great write up! Thank you. On my 2005 S60 R I was able to leave the upper radiator hose, power steering pump and alternator by sliding the loose AC compressor towards the center and lifting straight up, being careful not to nick the radiator fins. Information on the compressor oil quantity would be helpful if installing a dry, new compressor as I did. Again, thank you.

@fcpeuro 4 жыл бұрын

You're very welcome, Miguel! Happy to help, and great tip!

@stoplookinent4791 Жыл бұрын

@@fcpeuroshow how to get to the thermostat please

3 жыл бұрын

Great video, thanks :)

@davejohnson5780 3 жыл бұрын

right on. Took me more than 18 minutes though :)

@nenocarpena9120 2 ай бұрын

Hello, very great videos. I have a question and I am not able to find information about it. What is the working pressure of the air conditioning of a Volvo V50, D5 year 2006 If you can answer me since it is impossible for me to obtain the information on this matter. thank you very much in advance for your help

@livingonmytime1076 5 жыл бұрын

Where does the dryer a/c fit into this?

@AndrewSmarowsky 3 жыл бұрын

Thanks for all the videos FCP Euro! Question, can the compressor be removed through the bottom to avoid removing the alternator and PS pump? 2.4 non turbo. Also, is it normal for the belt tensioner to make a ratcheting sound when releasing tension?

@Gus11445 2 жыл бұрын

I would love to know this question as well about the ratcheting sound. Mine does it when I rev the engine and let off the throttle it "ratchets".

@judylyons9927 5 жыл бұрын

I had to buy a new aftermarket ac compressor for my 1995 Volvo 850 Turbo 2.3L Sedan with no instructions. The mechanic said they started the job and said the compressor was no good or an electrical connection problem. I normally do my own work on my car. The mechanic said to bring it in before you do the job to evacuate any freon left. As always I buy new parts just because if I sell it I can tell them I replaced the whole part. The compressor has all the information on the metal plate attached to it. The kit came with Pag 46 lubricant too. Not sure to add the Pag oil to the compressor. It says Oil: PAG46 150Ml on the metal tag on the compressor. Do you have a video on the replacement of the ac compressor and the heater?

@b4322558 4 жыл бұрын

I also saw a video on youtub that he didn't remavoe anything els bc the torbo hose and took the belt off and unbolt the ac and took the top radiator hose off and that was it I was going to do it like u did lol.....but am going to try his frist and save all that time doing the other stuff if not need right lol

@Bigtime_mcalpine 5 жыл бұрын

Thank you for this. Great video. I have one question for you: I’m not yet sure that I need to replace my compressor so I was going to just remove a shim instead as the space is above tolerance. Do you thing it’s possible to spin the compressor so that clutch faces upwards without disconnecting the high and low pressure cables?

@dr.nizamsarkawi-personal7101 5 жыл бұрын

Is it true there is no need to change compressor oil on Volvo XC90?

@__-fm5qv 2 жыл бұрын

Just had my compressor replaced on my C30, the new one is making quite a grinding noise. Shop says thats normal and the oil just needs time to circulate round? Is that the case? And how long should this take? I don't want to be running a faulty compressor so long that I end up with shards of metal in the system.

@mrscrewu1199 2 жыл бұрын

Step 1. Disassemble entire car Step 2. Remove AC compressor

@hpowens 3 жыл бұрын

This is why this is a $1000+ job.

@SithRattus 3 жыл бұрын

Is it true if you drive with a bad compressor in a volvo that it could ruin your engine? Its a 2001 v70 2.4t automatic.

@fcpeuro 3 жыл бұрын

We don't advise driving with any bad components just as a general practice

@Berlin_Bagger 2 жыл бұрын

What about replacing the filter dryer and thermal expansion valve? Is the FCP lifetime warranty still offered on the compressor if those other components are not replaced at the same time?

@fcpeuro 2 жыл бұрын

Hi Mr. Mars, the LRG would still cover the compressor, however, it is good practice to replace all the components at once if possible.

@madmaxmedia 4 жыл бұрын

Would the repair be similar for 2007 S40?

@fcpeuro 4 жыл бұрын

Yes, the process is similar for the S40.

@sampsani 6 жыл бұрын

seal the ac lines as soon as you have taken them off the compressor, you dont want to keep them open for any longer than necessary.

@larrythompson8441 6 жыл бұрын

Your videos are very well done and thorough. I recently got a 2003 XC90 that the AC wasn't cooling on and I've charged it and it's working. The previous owner probably didn't know that their mechanic probably took the refrigerant out of the system. I'm also an HVAC Tech, more residential, but will also begin doing autos. One thing that you left out of the excellent video (along with the comment to close off the AC lines once opened, is to replace the car's AC Drier when the system is opened. This should be done along with replacing the "O" rings that go to the drier. The shop that charges the system will evacuate, then charge with new refrigerant. Thanks for the great job, and I'll been looking at all of your videos because they're so well done, and I have a 2003 that's new to me, but needs TLC, and a lot of parts replaced that are just old and now in need. Otherwise it's a great running car.

@realreviews1745 6 жыл бұрын

How about a video on repairing the EVAP system / purge valve replacement etc. ??

@fcpeuro 6 жыл бұрын

Hello Roy, we'll look into making that happen for our next round of Volvo DIY videos.

@luktish 4 жыл бұрын

Anyone tried to take a readings on High Side on Volvo s70 98? I understand that in order to check the R134a pressure on my S70 98 (High Side) - I need to disconnect AC high side pressure sensor. There is supposedly a Schrader Valve underneath. Use R12 adapter 3/8"? Also, disconnecting High side pressure sensor won't have an impact on running AC? It's just a high pressure cut off switch, right? Thanks

@fcpeuro 4 жыл бұрын

You are correct, disconnecting high side should be fine, its the lower pressure switch that sends the signal to run the compressor or not.

@stoplookinent4791 Жыл бұрын

How did this guy put the belt back on🤯 i have troubles with that

@AmosMosesJr 2 ай бұрын

There's a special tool and even with that tool it's difficult.

@moemoneysouth 2 жыл бұрын

Funny how the mechanic I went to said that they needed to remove the compressor from the bottom. They really think people were born yesterday. Crystal take care of Robert she didn’t tell you everything.

@MrKoblepot Жыл бұрын

Isn't it actually easier to remove it from under ? Less stuff to remove I think. 🤔

@kevinpatrick4670 10 ай бұрын

MAJOR SURGERY 😅

@stoplookinent4791 Жыл бұрын

My old unit is busted up just like that

@pandaboy240 2 жыл бұрын

I really don't find videos on KZfaq about the Volvo s60 2.4

@pandaboy240 2 жыл бұрын

Non turbo

@Mrdubomb Жыл бұрын

Taking out the alternator and PS pump is not necessary for this job.

@breezy_basil 5 жыл бұрын

how much does this cost to get it done at a mechanic for parts and labor?

@GMJLopez 5 жыл бұрын

Just quoted over $900.

@cultofstm 4 жыл бұрын

I just paid $1450 for new AC compressor installation (2003 S60). However, I drove mine until the compressor locked and threw off the serpentine belt. Throwing the belt didn't break anything (luckily), but I think I did pay a little extra for inspection of the other AC components.

@jenniferjelke2502 9 ай бұрын

Remember guys; the whole point of FCP Euro making this video is SELLING you a new a/c compressor. However if you look around, there’s probably a specialty business that will rebuild your old a/c compressor.

@pandaboy240 2 жыл бұрын

Where is the ac relay

@charleskirch2298 2 ай бұрын

Please help, I am looking for the part number or size of the bearing that is used on the Volvo S60 2.4 Non Turbo 2001Model AC Unit Compressor? I will really appreciate it if someone can help? Thank you so much.

@fcpeuro Ай бұрын

Feel free to reach out to our experts via email at Service@fcpeuro.com

@marshkid1 6 жыл бұрын

How long does this take?

@fcpeuro 6 жыл бұрын

The AC Compressor usually takes a couple hours to replace.

@robertvanruyssevelt7159 5 жыл бұрын

Or in my case a weekend! @@fcpeuro

@sakmoon1 3 жыл бұрын

But you didn't clean the system that old ac compressor metal debris that could block the A/C solenoid valve, soon cooling system may stop working again

@nelaco1 2 жыл бұрын

good point! I am about to replace my compressor. Do you have a suggestion on how to go about cleaning the system? Ty!