Cheap Chinese inverter drive (VFD) part 1 - tear down, inspection and safety check

  Рет қаралды 21,416

dynoguy

dynoguy

7 жыл бұрын

For an upcoming project, I recently purchased a very cheap Chinese VFD ( Huanyang) and decided to look inside before i power it up.
-- Please subscribe, it's free for you but does really help me to keep this channel going as YT just announced further restrictions to small channels which makes it even less attractive to spend time to produce new content. --
Actually for 2 reasons, checking electrical safety and also look at the components to get an idea how realistic the rating on the name plate might be.
The plate says It is rated for 220V/240V single or 3 phase input, Output is 220V, 3kW, 0-400Hz.
Considering price (less than $150) and origin, it is hard to believe that this rating is real, and in particular a continuous rating.
This part shows the tear down, safety aspects and some facts about the components inside, next part will be programming and a fit-for-pupose check for the application i have in mind
that's what we use it for • The supercharged MIG w...
(c) 2016
www.dynoguy.co.uk
Please note:
Electriciy is dangerous and can kill, make sure you have appropriate qualification to work with mains electricity.
This footage is for entertainment only and by no means an instructional. It also may show unsafe/dangerous practice.

Пікірлер: 64
@lookcreations
@lookcreations 7 жыл бұрын
I have three of those units in my shop, so far so good no problems. 3 years running mill and lathes, I have a spare on the shelf just in case one packs up. For the cost of one ABB or similar drive in a smaller size I have two running and one spare. I can't complain.
@dynoguy
@dynoguy 7 жыл бұрын
Cheers Mat, good to know that you happy with it. I have a huge selection of drives but almost no 230V input rated ones as i usually run with my transformer setup to get 440V single phase into the drives. As for yourself, the price was very attractive (£108 for the 3kW version) so i thought i'll give it a try. The target application is a bit challenging, it is not a motor and the VFD will see frequent overloads with ramp times close to zero. I am also going to use it for testing your motor, saves me re-programming one of my 400V units.
@f.hababorbitz
@f.hababorbitz 7 жыл бұрын
Nice tear down. I purchased same unit about 4 years ago off eBay. First one had an explosive capacitor failure, so seller replaced it. I've found several VFDs that were new spares for very decent price, and they were vector drives. I've removed all the single phase motors from all stationary equipment where variable spindle speed is desired, and replaced with 3 phase motor and VFD. Really allows one V-belt setting, and I have the digital display indicate RPM instead of HZ.
@dynoguy
@dynoguy 7 жыл бұрын
Thanks, ... I use this one in my 3-phase MIG welder as i have only a single phase supply. The setup was a bit of trial and error but it's doing well now, I made a video about that as well, just look for "the supercharged MIG welder" . I also got a 4kW version of this VFD now, looks a bit different, so that's a candidate for a tear down as well,... if i ever find the time for it ...
@j.souza.utilidadesedecorac7057
@j.souza.utilidadesedecorac7057 7 жыл бұрын
Hello, which resistor value r61 and r49 ... is the key to the transitor base
@Russell218
@Russell218 7 жыл бұрын
Good video btw.
@dynoguy
@dynoguy 7 жыл бұрын
Thanks, much appreciated.
@Rolingmetal
@Rolingmetal 7 жыл бұрын
The ground wire may have been hacked together at least you should have a ground terminal. My VFD is missing a ground terminal so I drilled a hole in the aluminum cool sink to hook up the ground wires. Hows your fan? Mine make lot of noise as soon as you start the motor. Pretty annoying. My VFD is called the NF-9000 and according to the sticker is my by nflixin. At first glance it looks the same as yours, but it isn't. The cool sink is different because the 2 big capacitors are in different locations.
@theshed8802
@theshed8802 7 жыл бұрын
Interesting video. I have looked at these for my lathe, and mill. I can't justify the expense of a 'name brand' unit, but if i get 10 years out of a cheapy on home use, x 3 for 30 more years, i probably won't be using it much after that.
@dynoguy
@dynoguy 7 жыл бұрын
Thanks ... You absulutely right, for consumer applications it's just fine. It's certainly not designed for industrial use. I bought mine for a non-motor application, shouldn't take too long until i reveal what it is for,.... btw. i am missing progress on your shaper, want to see chips flying ...:-)
@theshed8802
@theshed8802 7 жыл бұрын
I've been working away so i haven't spent as much time in the shed as i have wanted too, but i can tell you this - the chips 'ring' when they hit the floor!!!
@emranba-abbad8335
@emranba-abbad8335 7 жыл бұрын
Thank you for sharing this information. I would like to control the speed of a 3 phase 3Hp fan. The controller will be a digital device which I'll use a DAC to have a 0-5 DCV signal. Can I use this VDF? If yes, how will I use the DC control signal to drive my input? Thanks again for your help.
@dynoguy
@dynoguy 7 жыл бұрын
Hi, you're welcome. It depends on the drive, most industrial types use 0-10V demand signals, but some of these chinese ones give you a choice of either 0 to 5V or 0 to 10V full range. Connection is easy, ground of your DAC goes to control voltage ground of the drive, your DAC output goes to the speed demand input, often signed as the wiper of a pot. The 5V or 10V control voltage output from the drive will be left alone. You also may need to switch run input and direction input with some relays. It is also advisabe to put a capacitor of a few 100nF across your DAC output, helps to keep the noise away from your microprocessor . Pease bear in mind that mains voltage is dangerous, you may need an appropriate qualification to work on such systems.
@11Aldebaran11
@11Aldebaran11 6 жыл бұрын
The loveliest thing on this video its your ICOM IC-751on your left side. 73s OM.
@dynoguy
@dynoguy 6 жыл бұрын
Well spotted,... 73, Mike
@TnMtnRdr
@TnMtnRdr 4 жыл бұрын
That was the first thing I noticed, I have an old TS-820 sitting on my bench. Just got a 7.5 KW cheap chinese inverter to try. Looking for info on it.
@Rolingmetal
@Rolingmetal 7 жыл бұрын
Thanks for showing us what's inside the black-box. Is this it a vector drive?
@dynoguy
@dynoguy 7 жыл бұрын
You're welcome, thanks for watching. Well, honestly i don't know for sure, but considering what's there in parameters, how it behaves and not at least the price, i'd say most likely not, looks more like a textbook V/F design to me. Still got the 4kW version sitting on the bench waiting for a tear down, what's concerning is that it weighs less than the 3kW version ....
@Rolingmetal
@Rolingmetal 7 жыл бұрын
I'm getting a 2.2kW vfd that look a lot like yours but is branded WK-9000 and does have vectoring. It might come from the same factory or the Chinese are starting to clone themselves :) It's going to replace my old allen-bradley 0.75 kW drive that makes the lathe motor whine like dying pig.
@dynoguy
@dynoguy 7 жыл бұрын
I think i've seen your model somewhere and remember reading something abut vector control, ...not tested one of these but flux vector control is only as good as the (sensorless) rotor position determination algorithm and that works best with a pretty fast DSP which usually costs money... and don't expect that flux vector control makes it quieter - nope it does not. Need to look that thing up, what did you pay for ? Btw.. the noise comes from the switching frequency, on Allen Bradley drives you can change it easily and the thing goes quieter, downside is that you may need to derate it above 6kHz. Don't expect the Chinese thing to be quiet, from what i've seen they run on 3kHz by default, anything higher requires derating, ......as usual, you get what you pay for. For the right price I would happily buy that AB 0.75 kW off you, but shipping is probably the killer.
@Rolingmetal
@Rolingmetal 7 жыл бұрын
My AB is pretty old. Its a type 1333 and I believe it got introduced in the late 80s, probably a slow DSP and no option to change the carrier frequency. I was given 6 or 7 of them and they all still work fine. I do wonder if any of those Chinese drives will still work after that much time has passed. I'm getting my drive from banggood and they are actually sending me one to review. I'm not an electrician so I'm spending the evening reading the chinglish manual and watching a bit of KZfaq :) But it should be a problem to get it running in V/F mode. I do wonder about my motor since the new drive van supply 3 times the power. Anyhow, it's going to be fun to try this thing out :)
@zaprodk
@zaprodk 7 жыл бұрын
The 2-pin TO220-device on the heatsink is neither a voltage regulator or a diode; it's a thermal cutoff :D
@dynoguy
@dynoguy 7 жыл бұрын
Thanks for spotting that, i did not really look at it as i was only interested in the output stage ratings. I am going to use this with short but frequent overload spikes and very steep ramp times (it's not a motor), so better to know what's really in it.
@markrainford1219
@markrainford1219 7 жыл бұрын
Would you say it is best to go one size up on a cheap VFD for motor applications then, or doesn't it work that way? The reason I ask is they seem pretty motor specific, at the smaller sizes e.g 1/2, 3/4, 1 HP anyway. Cheers. Just subbed to your channel BTW.
@dynoguy
@dynoguy 7 жыл бұрын
Generally speaking yes, for 2 reasons... 1st for piece in mind as we don't really know if those cheap things are rated for continous operation at full load But if you buy a 0.75kW vfd for your 0.75kW motor you don't need to program anything because the drive limits are the motor limits, plug and play for consumers (sort of, but not really) ... and 2nd,... if you go one size bigger you get more current capacity, allowing for higher overload. Motor name plates usually state continous ratings, any induction motor can do at least 125% in a 50% S6 cycle (non vintage motors only) For workshop machines (mills/drills/lathes) i set the max overload to around 150% with a 1 or 2 minute limit, it just provides that little extra torque when you push a bit too hard. Bear in mind that a motor is essentially a big heatsink, therefore moderate overload is fine as long as your average over a specific time period (usually 6 minutes) does not exceed the continous rating. Welders are a very good example, they usually state a duty cycle a high Amp settings, if it says 50%, thats 3 minutes on and 3 off.. As long as you program your VFD with the right numbers, even double of the motor rating will be fine. How much you can squeeze out depends mostly on the motor and also a bit on the drive , .. some are better, some worse, some junk, you get what you pay for. .... Thanks for subscribing.
@markrainford1219
@markrainford1219 7 жыл бұрын
Thanks, that's some really useful information. I feel more confident about what to buy and what to do with it now.dynoguy
@pearcemachineshop5200
@pearcemachineshop5200 7 жыл бұрын
I have one and so far its been OK, also have three Mitsubishi VFD and they do seam a lot better quality but then again I wouldn't know a bad one from a good one, is there any way I could contact you other than KZfaq I have a question about 3ph motor that's on my friend mill were are having a few problem's getting it going . Alan.
@dynoguy
@dynoguy 7 жыл бұрын
Hi Alan, thanks for watching. Well, as mentioned earlier, you get what you pay for and your Mitsubishis are far superior, that/s for sure. No problem, happy to help if i can. You can contact me via prvate message here on YT , if you include an email address i will send a reply to it... May i ask what's your country of living ? ... .cheers, Mike
@minskmade
@minskmade 7 жыл бұрын
how is the 3k one holding up?
@dynoguy
@dynoguy 7 жыл бұрын
It's actually doing very well, i use (well, rather abuse..) it in my MIG welder. Got a video about it, just search for "the supercharged MIG welder" if you like to see it.
@chiliphil64
@chiliphil64 Жыл бұрын
Could you please tell me what the pre charge resistor values. The one that are bypassed when the relay is engaged.
@dynoguy
@dynoguy Жыл бұрын
sorry, don't know, ... just do an educated guess and try, it's not really critical as they just prevent from high inrush current
@chiliphil64
@chiliphil64 Жыл бұрын
@@dynoguy that is what I did. Two 3.3k resistors 3w. However the opto isolated failed now and waiting for a new one.
@morrisgoldin4362
@morrisgoldin4362 5 жыл бұрын
I’m gathering parts for electric motors to power my boat and I am considering the affordable 10 hp 7.5 kw vfd for a 10hp 230 / 460 volt Baldor standard e pump motor. If the 10 hp vfd is rated for 230 volts 33 amps and the motor is rated for 208-230v / 40a or 460v 20a? I’m searching for an affordable inverter solution and considering building my own. Anyone have any experience with this?
@ronaldbrown9638
@ronaldbrown9638 5 жыл бұрын
Kind of curious what will you be using the motor for actual propulsion or to just pump water?
@samnile2
@samnile2 6 жыл бұрын
Hi, is it possible to use VFD for electric vehicle, and how to control the speed by using external pot
@dynoguy
@dynoguy 6 жыл бұрын
Yes it is possible but you need some electrical skills, how to wire a speed control pot should be described in your VFD instruction manual.
@samnile2
@samnile2 6 жыл бұрын
thanks, how about the factory installed potentiometer, is it need to disable
@dynoguy
@dynoguy 6 жыл бұрын
You usually can disable the internal pot via a parameter, just select "external reference" or something like that. As i don't know what drive you use i am unable tell you what the parameter # is. Then connect your pot to the external reference terminals and it should work.
@samnile2
@samnile2 6 жыл бұрын
dynoguy, much appreciated. thank you
@dynoguy
@dynoguy 6 жыл бұрын
you're welcome, thanks for watching
@Russell218
@Russell218 7 жыл бұрын
Looks like typical Chinese industrial to me. The design/engineering is always better than you'd expect, but the assembly is always a travesty. They cut costs by having cheap, untrained labor do the assembly, so the soldering/wiring often needs to be redone to prevent a fire/electrocution/short-circuit condition. Another cost savings is their metals, which are often unrefined and therefore filled with a whole slew of elemental impurities, including alarming levels of carcinogenic lead (Pb). They also usually skimp on electrical and thermal safety features, but this unit seems pretty good about that. All in all, it's a great cost savings for anyone who has the time to open everything up and fix the wiring (along with any loose/stripped screws). My advice to anyone buying any Chinese industrial electronics is to ALWAYS open the casing and checking the grounds. Cross-reference what you see with what the internet says to do. Case in point - the Chinese spindles, which often lack necessary case-grounding wires.
@dynoguy
@dynoguy 7 жыл бұрын
Well, the engineering is not always better than expected, just watch the mixer video.... but i agree, safety is always a concern. Lead is toxic, yes,... but if you apply a bit of common sense it is not particulary dangerous, during the last 40 years i ( and many other people) regulary used PbSn solder because that's what we had .... that lead free stuff is not exactly a good substitute and you cannot use it to repair old electronics either..... just an old ass opinion. Just received a 4kW version, we'll have a look into this one soon as well, because it seems to be a bit different to the 3kW version here.
@richcollins513
@richcollins513 5 жыл бұрын
Took me about 11 minutes to realize there is a ferrite choke on the mic input of that HF rig...
@dynoguy
@dynoguy 5 жыл бұрын
lol,....they everywhere here ...:-)
@minskmade
@minskmade 7 жыл бұрын
is this a huanyang?
@dynoguy
@dynoguy 7 жыл бұрын
Yes, it is. I also recently got the 4kW version of it and it feels surprisingly light compared to the 3kW version in the video. So i soon will take that apart as well.
@markuspihlajaniemi3711
@markuspihlajaniemi3711 4 жыл бұрын
My 4kw 380v version smoked in first start. It starts fine but during start warming it shut down. In main board part d36 seems melt down. Do you know What it is?
@khurramshaikh4347
@khurramshaikh4347 3 жыл бұрын
Hey brother i am from PAKISTAN and i want to discuss some important issue about huangyang vfd please reply
@dynoguy
@dynoguy 3 жыл бұрын
I don't think we are brothers, .... but feel free to say what your problem is.
@AverageJoe2020
@AverageJoe2020 7 жыл бұрын
It's cheap, and it will do the job.How much would a 'good' device cost?, There are very few things that are just 'good' now, sad, but, Isn't that just the way?, J.
@dynoguy
@dynoguy 7 жыл бұрын
You absolutely right, this is a throw-away consumer product targeting users who just want to spin a motor on the cheap. I would certainly not use this thing in an industrial application as it simply isn't designed for such. A Parker 890 or Yaskawa A1000 series will cost about 3 to 5 times, depending on options, but they come with decent handling software, realtime monitoring capabilities and top notch reliability. I have seen some of these running flat out 24/7 for many years with no trouble whatsoever. As always,...you get what you pay for, so for the price tag and understanding what it's made for, that thing is pretty ok.
@AverageJoe2020
@AverageJoe2020 7 жыл бұрын
Yup, okay for home use, but, I would not dare fit it and guarantee it in some commercial environment, Nice video, I will never need to use one of those controllers in the future, but its nice to see what is available, Take care, J.
@abdoabdo-px9pk
@abdoabdo-px9pk 6 жыл бұрын
.
@richcollins513
@richcollins513 5 жыл бұрын
Where is the cost cut? Well considering they used HV MOSFETs instead of TRUE IGBT's and the fact that they used Transistor Gated Diodes instead of Silicone Controlled Rectifiers... Yeah that thing lasts about 1000 hours compared to an Allen Bradley. PowerFlex 40 is only about $50 on ebay bud
@dynoguy
@dynoguy 5 жыл бұрын
Well, they cheap and cheerful, nothing more. I am spoiled from the big industrial stuff as i play with those for a living. You certainly won't get a new 3kW Powerflex 40 at $50, and if it's on ebay for that price it's probably shot, at least here in the UK. Anyway, 1000 hours is a long time for a hobby user, so i think they have their place, as long as you aware of the limitations
@richcollins513
@richcollins513 5 жыл бұрын
@@dynoguy you must be a VFD repair tech like me. Make sure you get a FLIR in your toolbox, its been my secret weapon for fixing gate firing boards. Fixed a cog due to a bad cap on a PowerFlex 700 PINT last week thanks to my FLIR. By the way, you can power PINT1 and PINT2 boards by providing DC Bus voltage from an external power source allowing troubleshooting without SCR's, Caps, or IGBT's in the circuit.
@richcollins513
@richcollins513 5 жыл бұрын
@@dynoguy my boss would sell me refurbs for less than $50 I am sure. We have about 30 on the shelf. However you are correct considering I have a rare connection.
@dynoguy
@dynoguy 5 жыл бұрын
Well,, sort of.i am working in the automotive testing industry and play alot with rather larger regeneration units up to approx 1MW,... i do have a FLIR One and use it quite often for electronics, but also for bearing issues, etc
@elgallobani1
@elgallobani1 6 жыл бұрын
OKEY THIS CHINESE . AND THE WHERE ARE CAME VROM?
@dynoguy
@dynoguy 6 жыл бұрын
sorry, don't understand what you mean. Try again in Spanish.
I bought the cheapest VFD on Ebay. Wire it, Program it, Test it.
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