How to make a buck & fiberglass molds

Рет қаралды 87,522

8 ай бұрын

If you want to see the; as requested new version without music and a little more explanatory text click on the link below:
• Part 1 How to make a b...
Here is how I did the bucket, and tools to make a glass fiber body for my Saab Sonett 1 replica project.
Instagram: sonett_engineering
💰 Royalty Free Music
• Cartoon, Jéja - On & O... ----- Cartoon On On ft Daniel Levi Cartoon x HAVSUN x WAYOUT Remix NCS Release-----

Пікірлер: 152

@paul5683 7 ай бұрын

To all you people that didn't like the music , there is a volume control, turn it down if you don't like it. I really doubt listening to the young man sand for 30 minutes will be entertaining. We are truly fortunate that he spared us having to watch him put all that resin and fiberglass down.

@sonettengineering09 7 ай бұрын

thanks, we are all beginners in the beginning

@billyporter2195 8 ай бұрын

Brilliant project I’d like to see details of materials used, tremendous workmanship but please turn dreadful music/noise off

@sonettengineering09 8 ай бұрын

Hi. chipboard and masonitestrips covered with bedlinnen and wallplaster to get the shape then one layer of glasfiber and 2k filler to get the hard surface, finished with paint

@tomlogan2102 7 ай бұрын

Me too. I really want to know about the (plaster??? Composite) And Billy, get up off the guy’s back about the music.

@sonettengineering09 7 ай бұрын

The plaster is just regular drywall water based plaster

@CONEHEADDK 6 ай бұрын

Still never watched a teaching video that became better bcz of noise (muzak) - we want to hear the saw, the grinder aso - even the burps and farts...

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@simonbertioli4696 8 ай бұрын

Impressive.... A lot of dedicated time...but well worth it.. Hope to see the finished item. Simón a Brit in Spain 👍

@sonettengineering09 7 ай бұрын

Fingers crossed!, I hope so too

@rollingsculpture2413 7 ай бұрын

Wow, amazing work, can't wait to see the finished car! 👍👍

@sonettengineering09 7 ай бұрын

thanks

@TheMicroTrak 7 ай бұрын

This fellow is no doubt the man who designs furniture for Ikea...

@sonettengineering09 7 ай бұрын

Sorry to disappoint you but… no ;-)

@rcbodyshopfr 7 ай бұрын

Nice body work, interesting use of fabric with plaster? Good job as the plug is still in good shape at the end!

@sonettengineering09 7 ай бұрын

Thanks 👍

@ilistentoshoegazeandimdead8014 7 ай бұрын

Impressive, i never see this type of construction on KZfaq. All Project cars alredy have the Fiberglass Body finish, but the Whole process of construction is what i always wanted to see, this is really helpfull to my plans to make ( in future ) my Dream car. Cheers from brazil 😊

@sonettengineering09 7 ай бұрын

Thanks, its just to stat and keep moving

@iankirwan8156 7 ай бұрын

Excellent work, looking forward to seeing more

@sonettengineering09 7 ай бұрын

Much appreciated!

@limjamrace 8 ай бұрын

Great work..Looking forward to seeing more..

@sonettengineering09 7 ай бұрын

Thank you!

@bibcustom 7 ай бұрын

keep going man,good job 🎉

@sonettengineering09 7 ай бұрын

Thanks

@francolavegia 7 ай бұрын

WELL DONE MY FRIEND!!!!!

@sonettengineering09 7 ай бұрын

Thanks

@miken389 7 ай бұрын

Respect! Inspirational.

@sonettengineering09 7 ай бұрын

Thanks

@its_me_voltron6394 7 ай бұрын

You need an respirator . a face masks. I like the Project

@sonettengineering09 7 ай бұрын

later when i was working with 2k body filler i had it ;-)

@temp8420 6 ай бұрын

Great video as long as the sound is off and you can erase all memories of the music you've just heard

@sonettengineering09 6 ай бұрын

Yes, i have heard… please take a look on part 1 instead

@flyingRich 7 ай бұрын

I'm impressed!!!

@sonettengineering09 7 ай бұрын

Thanks

@genefogarty5395 7 ай бұрын

I made a lot of 1/4 scale prototypes using a product called Viewpoint some years ago. It was an extremely high density, ultra lightweight mesh backed foam that was available in thicknesses up to 3" and sheets to 2'x4', it was divided into whatever size you chose 1/4x1/4, 1/2x1/2 etc. and bonded over the mesh to contour to molds, frames, etc. You could lay glass cloth over it and use hardener or just use resin directly brushed on. I can't find anything like it anymore, it was great stuff for body building.

@sonettengineering09 7 ай бұрын

OK, never heard about that product over here

@mikkokuorttinen3113 7 ай бұрын

Amazing!

@sonettengineering09 7 ай бұрын

Thanks!

@mounirthebee2734 7 ай бұрын

thkx for sharing🎉

@sonettengineering09 7 ай бұрын

Thanks for the comment

@grandvue8131 7 ай бұрын

What Cad program did you use? Great job, looking forward to the chassis , Is it going to be a space frame or a Monocoque. Hope you get hundreds more subscribers, it going to be a great project to follow.

@sonettengineering09 7 ай бұрын

I 'am using Solid Works for this one, the chassis is a tubeframe with rear and a 180° flipped front from a 1965 Saab 96, see Part 2 kzfaq.info/get/bejne/qa-VrJZ33J-agqs.html

@steamdean100 7 ай бұрын

Great project, look forward to seeing more. How long did it take from starting to make the buck, too having a finished mold?

@sonettengineering09 7 ай бұрын

Thanks, it took 9 months

@tomlogan2102 7 ай бұрын

Holy cow, that looks like time travel. If you ever do this again would you please put a clock in the background of the work so we can see how time is passing with the time lapse. I know you gave times at the beginning but I wanted to see it in real time. BTW are those real times? That is insane.

@sonettengineering09 7 ай бұрын

Hi, the time you see approx. 2 minutes into the video is of course the time in minutes when different parts of the building are shown. The buck took approx. 250h over 9 months

@enriclibert545 8 ай бұрын

Hi, good project I follow you👍🏻🇪🇸

@sonettengineering09 7 ай бұрын

Thanks and welcome

@camcutcnc 7 ай бұрын

Hi, very nice work !!! It will be interesting to see how you support the mold and watch you lay up a body. I subscribed of course. Cheers

@sonettengineering09 7 ай бұрын

Thanks for the sub!

@creacionesoscar5338 7 ай бұрын

Muy lindo proyecto, felicitaciones 🎉

@sonettengineering09 7 ай бұрын

Gracias

@jimmyprater7546 3 ай бұрын

Amazing

@sonettengineering09 3 ай бұрын

Thanks

@wranga88 8 ай бұрын

nice work, looks like a great project underway! Did you create the buck plans yourself or are they something that can be purchased from a supplier?

@sonettengineering09 8 ай бұрын

Hi , I did it myself from the 1:43 scale car

@imranbritow2302 7 ай бұрын

Great work. How did you scale it up from 1:43 to 1:1.

@davidaugustofc2574 7 ай бұрын

@@imranbritow2302probably multiplying by 43

@sonettengineering09 7 ай бұрын

Transfer to CAD via profile gauge and scale it there

@califuturist 4 ай бұрын

@@sonettengineering09 👍🏾👍🏾👍🏾👍🏾👍🏾

@davidaugustofc2574 7 ай бұрын

We make bodywork in a very similar way in our formula sae team, I think it would be useful if you documented all the difficulties in lamination as well as building your dream car

@sonettengineering09 7 ай бұрын

@davidaugustofc2574 Yes it is a good idea to document all the difficulties, is there anything special you think about regarding the difficulties in lamination?

@davidaugustofc2574 7 ай бұрын

@@sonettengineering09 mostly the homemade lamination, as I didn't have the opportunity to learn it myself, but I'm aware it isn't the most useful topic overall.

@hondayamaha9780 7 ай бұрын

good model

@sonettengineering09 7 ай бұрын

Thank you

@Davyfb75 7 ай бұрын

Looks a bit like the lister MG OF 1955 ish . Good job

@sonettengineering09 7 ай бұрын

Thanks

@farhadmotors 8 ай бұрын

👏👏👏

@sonettengineering09 7 ай бұрын

thanks

@JohnnyMarcellaSerenityFab 6 ай бұрын

Amazing to see the process and your work. What do you do with the Buck after that? Save it? Sell it? Sacrifice it to the Buck Gods? Thanks for sharing your process!

@sonettengineering09 6 ай бұрын

Thank you, the buck is already sold 👍

@eppot1 7 ай бұрын

Trevlig video.. hur fick du ut spanten från modellen?? scannade du modellen?? masonit och sedan gips indränkt lakansväv? sen vanligt väggspackel.. använde du vanlig polyesterplast och glasfiber och standars gelcoat till formen?? Är tanken att göra flera karosser eller bara en? jag har själv gjutit en porsche 356 cupé kaross i en form som gjordes på en dålig Pre A 56 för ca 20 år sedan.. bygget kommer för enkelhets /ekonomi skull baseras på en modifierad vw bubbla bottenplatta.och blir inte nödvändigtvis porsche i alla lägen då det ju är en plastkaross på ej original schassie.. kul att se detta bygget utvecklas !!! har du kanske någon byggtråd på något forum?? var i sverige finns bygget?? / Michael

@sonettengineering09 7 ай бұрын

Tack, jag använde en konturmall, som jag la på ett papper, fotade av och la in i ett CAD programet, där jag kunde skapa en ritning. Formen är som du skrev gjord av ployesterplast och glasfiber 450g matta och även lite vävd matta. På vissa ställen har jag förstärkt med 10mm tjock divinycell. Budget har varit ledordet i bygget så, matta polyester och gelcoat kommer från Biltema Jag har i dagsläget inga planer på att göra fler karosser då det är rätt mycket jobb Den "byggtråden" jag har är mitt instagramkonto "sonett_engineering" //Henrik

@freespinners9064 7 ай бұрын

Hej! Intressant projekt som ska bli kul att följa. Vad är det för "duk" du använder vid 22:33? Vanligt tyg eller? Snyggt jobbat!

@sonettengineering09 7 ай бұрын

Hej, det är bara ett gammalt lakan, doppat i en slurry av väggspackel och vatten 👍

@marjanm7436 6 ай бұрын

Do you have to have a cale model, to create mould unreal scale? Could you create mould by using geometrical parameters from, for example, car magazine with some drawings? Cool project.😮

@sonettengineering09 6 ай бұрын

Hi, yes you could use parameters from, for example, car magazine with some drawings, if you are good at it. But I don´t have that skill in using surface modeling. For me it was easier to use the scale model and a profile gauge to transfer it to CAD

@marjanm7436 6 ай бұрын

@@sonettengineering09 so I understand what you did is you have divided every single part of small scale mould and redrawn in to 1:1 scale on AutoCAD, printed on A4 format paper sheets and, folded in to ready pattern on, plywood or MDF, and cut? There's no scale model of car I want to build. Again great job. I was wandering is my thinking process is ok🤪

@sonettengineering09 6 ай бұрын

Yes, printed on A3 format paper, glued that onto a chipboard

@marjanm7436 6 ай бұрын

@@sonettengineering09 thx

@user-hi3wv8yi5d 7 ай бұрын

så snyggt det är

@sonettengineering09 7 ай бұрын

tack

@B-son 7 ай бұрын

Kunde man ge sig tusan på att du är från Trollhättan. 😀 Ska bli kul att se hur du bygger chassit.

@sonettengineering09 7 ай бұрын

hehe, japp. Det kommer en uppdatering så småningom.

@CorCor-mq8vm 7 ай бұрын

So the finished body panels are slightly larger than the original or is the jig somewhat smaller?

@sonettengineering09 7 ай бұрын

Hi the body panels will be the same as the jig {the buck) From the buck you make the tooling / the mold, so you have the negative form. Then you make the body panels in that mold

@sonettengineering09 7 ай бұрын

Ps. see part 2 for more info.

@chrishay8385 2 ай бұрын

Whats the white filler youve use out of the tubs bud ,is like a fine casting powder,a freind of mine is wants to follow the same processes youve done

@sonettengineering09 2 ай бұрын

Hi, it’s not a powder, it is expanding foam

@chrishay8385 2 ай бұрын

So what is the white filler you skimmed the buck with then,I see you used the expanding foam to rough shape areas

@sonettengineering09 2 ай бұрын

The white filler is a regular wall plaster

@chrishay8385 2 ай бұрын

Appreciate the answer matey Did your project get finished

@sonettengineering09 2 ай бұрын

I keep on working see my instagram: sonett_engineering

@kendagaming7207 3 ай бұрын

how did you resize the car to be printed in A4 like a big piece? (sorry for bad english)

@sonettengineering09 3 ай бұрын

Printed direkt from CAD in scale 1:1 on A3 paper, and tape them together

@kendagaming7207 3 ай бұрын

@@sonettengineering09 thanks 😊

@Panzerbaer100 7 ай бұрын

what do you put on the wood as the first layer?

@sonettengineering09 7 ай бұрын

Old bedlinnen, with a slurry of water and wallplaster

@formam1022 2 күн бұрын

Where did you get the plans for it? If you made them can you post them?

@sonettengineering09 Күн бұрын

I have made them myself, but modifyed them at assembly to make the lines flow better

@harmanvi 3 ай бұрын

Sir i am trying to make buck for beetle but failed again i am not ablr to get the excat values of car from miniature can you guide me

@sonettengineering09 3 ай бұрын

Exact values is difficult, in my case scale 1:43 means that if I measure 1mm wrong it will be 43mm wrong on the buck. I used a profile gauge over the scale modell, then take a photo of the profile gauge and import that into CAD, and even used a caliper

@frankmelero5511 16 күн бұрын

What material is the white cloth?

@sonettengineering09 10 күн бұрын

It is bedlinnen

@gavinhill4121 7 ай бұрын

Chipboard?

@sonettengineering09 7 ай бұрын

Yes, the board made of wood shavings

@gavinhill4121 7 ай бұрын

@@sonettengineering09better than ply?

@sonettengineering09 7 ай бұрын

@@gavinhill4121 no, but cheaper 😃

@gavinhill4121 7 ай бұрын

@@sonettengineering09 fair point!

@mikewilliams2072 7 ай бұрын

The picture and the car are two different vehicle!

@sonettengineering09 7 ай бұрын

it depends on the imagination... and the skill of the draftsman ;-)

@stevenbrown5695 8 ай бұрын

Price for set of plans, or vendor

@sonettengineering09 8 ай бұрын

Did them by myself, but did some modification during the build, so I don't have the exact plans

@UberLummox 7 ай бұрын

@@sonettengineering09 You've made Sixton Saxon poud!

@drompimccoy9501 7 ай бұрын

Would be interesting to know how you did the plans (Transfered it from model to plan?)

@sonettengineering09 7 ай бұрын

⁠@@UberLummoxRolf Mellde is the designer for this one, Sixten started with the Sonett 2

@UberLummox 7 ай бұрын

@@sonettengineering09 Ah, ok. Thanks!

@gibranherrera6510 2 ай бұрын

how much to make a honda crx 1987

@sonettengineering09 2 ай бұрын

This is not the correct method to make a CRX

@bertram256 7 ай бұрын

I want to do a similar project so very interesting, but why horrific music.

@sonettengineering09 7 ай бұрын

First upload, I will do better next time... I hope...

@SoCalTrooper 7 ай бұрын

Can't wait to see the next video. I did not like the song, especially on repeat.

@sonettengineering09 7 ай бұрын

You are not the first one ;-)

@omidrasoli189 Ай бұрын

@sonettengineering09 Ай бұрын

@user-xk3qj5wu3w 3 ай бұрын

Whats career do you have to take to actually learn every part about making a car?

@sonettengineering09 3 ай бұрын

You can learn everything from KZfaq, but I am an engineer in mechanic

@user-xk3qj5wu3w 3 ай бұрын

@@sonettengineering09 Thanks I will try to follow on with your videos

@leonpeterman4940 7 ай бұрын

More enjoyable to watch on mute.

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@GerardMiles 7 ай бұрын

It is called a "Buck", NOT a bucket !!!

@sonettengineering09 7 ай бұрын

Learning every day

@mnetjes9520 7 ай бұрын

Start time please ?the music is not good for my ears

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@Scan2Model 6 ай бұрын

Wow, that was almost painful to watch. CAD modelling plus CNC cutting of the frames would have made this project FAR easier, faster and more accurate. You could have had the female molds cut directly from high density foam straight from the 3D model .... just sayin....

@sonettengineering09 6 ай бұрын

… but I’am paying 😀

@mattapple2105 7 ай бұрын

This is not how to do a proper mold, you should have done more research.

@sonettengineering09 7 ай бұрын

Thank you for the information... but this one worked out just fine

@joelseymour6372 7 ай бұрын

You did a great job, especially working by yourself and in a small garage. This work is hard enough in a well equipped studio and having several other people helping. Take pride in accomplishing your passion.

@sonettengineering09 7 ай бұрын

You are certainly correct, the one who knows; knows the amount of work gong in to it

@MikeMiller-fc2cc 6 күн бұрын

No but you could have played something a whole lot better than what you did

@richardm.gramling1772 7 ай бұрын

Now that you know tour MUSIC sucks. Next time(video), don't use AGC when dubbing some other music. Let "us" control the levels! 😊

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@TheTubeTube2 7 ай бұрын

Yawn…. How can you think that that endless dirge was a good idea?

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@stevemull2002 7 ай бұрын

turn that music off. ruins a very good vid

@sonettengineering09 7 ай бұрын

There is a new version, with No music and some more explanatory text, on the channel kzfaq.info/get/bejne/nbxgabqWqNHYnok.html

@Thisguyisthelimit 7 ай бұрын

Is there a possibility that you can rerelease this video without this horrible collection of noises. Your content is to good and interesting to be blemished by a guy ho wants to be a female by the sounds of it coupled with som more offputing whatever garbage. Its nothing against you, i dont think you did that....... Please continue make videos. I like your inventiveness (not "musically") but wihout this ............ stuff. I stopped watching a british contentmaker because of similar reasons. They were building a fibreglass-replica of a Mercedes Gullwing witch they where putting on a more modern plattform from the same brand. The fibreglass-body whas made by a replicamanufacturer. Their content whas interesting but the music whas equally bad in a different way. What is up with certain carpeople and this i dont now what to call it. Please just stop. You will get more views and subscribers. Probably also more interesting comments on your behalf than this. Maybe try what they call ASMR or less intrusive "sounds". I will rewatch the video silent. Better.

@sonettengineering09 7 ай бұрын

You can now see the new version, with No music and some more explanatory text kzfaq.info/get/bejne/nbxgabqWqNHYnok.html