How To Replace Seals And Bushings On Harley Davidson Front Forks - 1987 And Up

  Рет қаралды 24,487

DeathProof Productions

DeathProof Productions

2 жыл бұрын

In this video I rebuild the front forks on my 1999 Dyna SuperGlide, but the process is the same for most every Harley after 1987.
#HD #HarleyDavidson #FrontFork #DIY #HowTo #Mechanic #MotorcycleMechanic

Пікірлер: 53
@txsviking
@txsviking Ай бұрын
I'm in the middle of doing fork seals on my 07 Dyna and glad I watched your video. I hadn't even thought about the bushings for the bottom of the forks. One thing I learned rebuilding pumps about crush washers is you can heat them up until they just start to glow (assuming they're copper) then quench them in water. It anneals them and makes them ready to be crushed again. I just wanted to pass this along. Great videos BTW.
@DeathProofProductions
@DeathProofProductions Ай бұрын
You now that's right I do that for my rifle brass on my reloads never thought about doing it for crush washers, thanks.
@paulgrindley8192
@paulgrindley8192 4 ай бұрын
Thanks for the video. This had exactly what I was needing to know. I'm working on a Vulcan and these HD forks are almost identical.
@DeathProofProductions
@DeathProofProductions 4 ай бұрын
We're glad to help that's what this channel's about.
@michaeltolley4326
@michaeltolley4326 Жыл бұрын
THANK GOD!!!! FINALLY someone that sounds like me. And he knows his shit!!! Great job my friend!!!!
@DeathProofProductions
@DeathProofProductions Жыл бұрын
Thanks for the compliment.
@michaeltolley4326
@michaeltolley4326 Жыл бұрын
Thanks for the excellent content! I'll be tuning in here in east Tennessee. Keep it up brother. Thanks again!
@brianhealey2713
@brianhealey2713 2 ай бұрын
Good onya mate well explained Brian from Australia.
@DeathProofProductions
@DeathProofProductions 2 ай бұрын
Thanks
@rc51cbrguy
@rc51cbrguy 2 жыл бұрын
Love your your last 5 sentences! Thanks for the video.
@treytutor6343
@treytutor6343 2 жыл бұрын
Bout time you share that big brain and superior talents with the world!
@DeathProofProductions
@DeathProofProductions 2 жыл бұрын
how did you find my channel? My son does all the camera work and editing. All this is really for him. He wants to be an editor so I told him I would be the actor in the play. I will be at Memphis and May. I would love to hang out with you brother but I Don't have your number so I hope you read this.
@lwc2009
@lwc2009 Жыл бұрын
excellent vid... many thanks ...
@jimmyb7508
@jimmyb7508 Жыл бұрын
Thanks for the info
@aa3nk
@aa3nk 2 жыл бұрын
Excellent! Man, you have a great collection of tools and equipment. My 2003 FLHTCI is having too much front end dive from front braking so I am looking into doing the front suspension service and git'r'dun while while the front wheel is off.
@patrickhollis5332
@patrickhollis5332 Жыл бұрын
Yea mine is too I laid it down last week and I’ve noticed it’s diving hard but never changed fluid in it 09 and I’ve had it about 4 years now
@mirkomasini
@mirkomasini 6 ай бұрын
Thanks
@DeathProofProductions
@DeathProofProductions 6 ай бұрын
Glad to help.
@gregkeller80
@gregkeller80 Жыл бұрын
When I saw the subscribe sticker I just had to Lolol!!Great video.
@DeathProofProductions
@DeathProofProductions Жыл бұрын
Thanks
@kurthuck2630
@kurthuck2630 22 күн бұрын
Wish you were near me in Wisconsin, hard to find a good cycle mechanic that work on older bikes! Got a 97’ FLHTPI that needs fork seals.
@DeathProofProductions
@DeathProofProductions 22 күн бұрын
If I wasn't so covered up I'd ride up there and help you out just for fun. It don't take much to get me to ride.
@louismeyers5085
@louismeyers5085 Жыл бұрын
The manual say’s to put the tapered end in the tube first, does that mean the more compressed coils of the spring goes towards the bottom?
@DeathProofProductions
@DeathProofProductions Жыл бұрын
Yes.
@michaelslawinski6449
@michaelslawinski6449 8 ай бұрын
Have a dyna fxdx 1999 with 41mm fork, single disc on the wheel on the left. Standard HD brake caliper will not fit the mount on the fork. most likely from a different model and can not figure out the oil capacity for refill. I am guessing wildglide. Any help would be appreciated
@DeathProofProductions
@DeathProofProductions 8 ай бұрын
That year model came with the floating caliper, in 2000 they went to a fixed 4 piston caliper with a floating rotor. Your right if it's 41mm than it's a wide glide and it takes 12oz type E fork oil. Is the caliper your trying a 4 piston.
@michaelslawinski6449
@michaelslawinski6449 8 ай бұрын
@@DeathProofProductions you’re a star, mate. Best regards from Germany
@dougg5027
@dougg5027 Жыл бұрын
This may be a dumb question but to change the seals do you need to disassemble the whole form or can you replace the forks without removing it from the bike just by removing the lower?
@DeathProofProductions
@DeathProofProductions Жыл бұрын
You can do it with just taking slider off
@dougg5027
@dougg5027 Жыл бұрын
@@DeathProofProductions awesome! Thank you for the quick reply!
@heathgray3340
@heathgray3340 3 ай бұрын
What size is that chrome dust cover?
@DeathProofProductions
@DeathProofProductions 3 ай бұрын
There 39mm tubes but honesty I don't know the measurements for the covers.
@HouseWashingRick
@HouseWashingRick 7 ай бұрын
Will this work on 2006 HD Sportster Low stock forks
@DeathProofProductions
@DeathProofProductions 7 ай бұрын
Yes
@laurentruesdale4088
@laurentruesdale4088 8 ай бұрын
Im rebuilding my forks, 1988 sportster. Can't get the dampener out, the bile is a mess want to take completely apart to check and clean . Any suggestions on getting the dampener out? Thanks. Just found your channel, am subscribed now.
@DeathProofProductions
@DeathProofProductions 8 ай бұрын
Have you already removed the lower slider.
@laurentruesdale4088
@laurentruesdale4088 8 ай бұрын
Yes, seems to be stuck in the tube. I don't want to start hammering on it. Does the bottom " clip " that the bolt threads into come off? Thank you. Bike was sitting for about 10 years, building with my son.
@DeathProofProductions
@DeathProofProductions 8 ай бұрын
Have you removed the the threaded cap on the top.
@laurentruesdale4088
@laurentruesdale4088 8 ай бұрын
I have. I made a brass collar so I didn't have to beat on the bolt receiver. It was horribly rusted. Thank you for the help.
@DeathProofProductions
@DeathProofProductions 8 ай бұрын
If you can get the spring out of the top you should be able to gently drive out the damper
@matopendic8669
@matopendic8669 Жыл бұрын
What are this 2 holes next to bushing in bottom of tubes for? On one of my tubes these holes are open on other closed is that normal tubes are brand new.
@DeathProofProductions
@DeathProofProductions Жыл бұрын
I never knew exactly what they were for but there supposed to be on both. What brand did you buy.
@matopendic8669
@matopendic8669 Жыл бұрын
@@DeathProofProductions harley fully adjustable fork kit
@DeathProofProductions
@DeathProofProductions Жыл бұрын
Sorry for delay been tied up. They should have them to.
@michaelslawinski6449
@michaelslawinski6449 28 күн бұрын
Hi Dave, I have rebuild the fxdx and doing the shake down. On a bumpy road the front suspension, somewhere inside the forks, something is banging there. Have rebuild the forks completely and put new seals and oil in it. Should I fill more oil in it? The forks are 41mm, non adjustable.
@DeathProofProductions
@DeathProofProductions 27 күн бұрын
What color was the old bushing when you removed them.
@michaelslawinski6449
@michaelslawinski6449 27 күн бұрын
@@DeathProofProductions almost worn, similar to yours in the video. ordered progressive springs already.hope This will help solve the issue.
@DeathProofProductions
@DeathProofProductions 27 күн бұрын
Thats a good move. It's possible the sliders are worn out but yeah try the spring's first.
@michaelslawinski6449
@michaelslawinski6449 27 күн бұрын
@@DeathProofProductions everything inside the fork is new except for the spring. I understand the lower short spring will stay in there and only the main spring gets replaced so no need to disassemble the whole thing. I would do it on the bike , just loosen the top fork bolts and replace the springs
@DeathProofProductions
@DeathProofProductions 26 күн бұрын
Yeah it's easy.
@marcsenn6078
@marcsenn6078 Ай бұрын
How deep does the upper bushing go into the tube?
@DeathProofProductions
@DeathProofProductions Ай бұрын
Deep enough to get the seal retaining ring in the groove
@marcsenn6078
@marcsenn6078 Ай бұрын
@@DeathProofProductions I rebuilt everything perfectly whole rebuild kit and fluid now it’s so stiff barely moves any suggestions Ty great video
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