Motorised Valve Fault Finding

Рет қаралды 24,010

Жыл бұрын

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Motorised valves, also known as electrically actuated valves, are essential components in various industrial and home automation systems. They are designed to control the flow of fluids or gases, providing automation, efficiency, and precision.
Features of Motorised Valves
Automation: Motorised valves can automatically open or close in response to electrical, thermal, or mechanical signals.
Remote Operation: Many motorised valves can be remotely controlled via a central control system, smartphone app, or computer.
Multiple Types: They come in different types, including ball valves, butterfly valves, and globe valves, each suitable for different applications.
Versatility: These valves can handle a wide range of media, including water, oil, and gas, and they're compatible with various temperature and pressure levels.
Manual Override: Many models include a manual override feature, allowing users to manually control the valve if necessary.
Position Indication: Some motorised valves have position indicators to easily monitor the valve's status (open or closed).
Benefits of Motorised Valves
Improved Efficiency: By automating the process of opening and closing valves, operations can be streamlined, reducing the time and effort required for manual valve operation.
Precision Control: Motorised valves provide precision control of flow rates, which can improve the system's performance in which they're installed.
Safety: They can help to reduce the risk of accidents by automatically shutting off the flow of dangerous substances in case of anomalies.
Reduced Labor Costs: With automation and remote control capabilities, the need for manual operation is diminished, which can reduce labour costs.
Energy Saving: Some motorised valves have energy-saving features, as they only consume power when they change state (open or close), leading to lower energy consumption.
Longevity: Thanks to their sturdy design and construction, motorised valves tend to have a long operational life, reducing the frequency and costs of replacement.
Motorized valves are integral to modern fluid and gas control systems, offering automation, versatility, and efficiency. Their multiple features and benefits make them a valuable investment for many industries and applications.
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Пікірлер: 54

@tinytonymaloney7832 Жыл бұрын

I used to love wiring heating systems, did them for several plumbers who just left the wires dangling. Made my own terminal boxes up back in the 80's with fixed terminal blocks numbered and ALL the terminals were big enough to get all the required cables in, plenty of wiring space. The neutral was the issue, for each separate part of a control, pump, valve, boiler or whatever else there was a neutral so sometimes there was almost 10 neutral wires and any manufactured terminal box never had a big enough connector, same with the earth. I did an underfloor heating system once with its dedicated controller, 15 terminals outgoing for various parts, stats, etc, and only 1 earth and neutral terminal. Terrible design with no thought for the person installing it or fault finding. I have to say you were brave attempting to wade into that birds nest of wiring, that is an atrocious job, you did well. 🎉

@davideyres955 Жыл бұрын

Not too bad really, 4 outputs would control the zone valves turning on and the relays on the valve would be wired in parallel providing the power for the pump and boiler assuming it’s a 240v switched output to the boiler. The 4 zone controls would either be thermostats or relays from something a bit more advanced like a evohome or other computer based control system. I’ve used Wago topjob S din rail units to keep things neat and tidy. They have bridging connectors if you need to parallel connect and are highly flexible for whatever you need to make up. Added a din rail to a recessed box and flush mounted mine. Nice neat and documented.

@Doug.... Жыл бұрын

The three terminals on the micro switch will be a common, normally open, normally closed. That give the choice of the switch turning flow-off or on when actuated. 👍👍

@squeaky_honda Жыл бұрын

And they are usually labelled as "C, NO, NC".

@tomsanders8714 Жыл бұрын

And if present the NC wire is white.

@TheJimmy80808 Жыл бұрын

Great to see roger highlighting the all to appallingly bad standard of wiring of heating controls. No wonder the public barley understand them if the trade just jam all the wires into too small a terminal block and hide it in a plastic box. Out of site out of mind. I’m surprised there isn’t an industry stand wiring terminal block that can cope with the most common heating system plans and has everything labelled and tidy. It’s been done for mains wiring for years. If the work was photographed and logged then I’m sure the work would be finished to a much higher standard and cost only a bit more. I used to work in HVAC commercial and you knew your work would be judged so you made an extra effort to make it look smart and tidy. Some pipe work and wiring install I saw were works of art!

@stephenwhite5057 Жыл бұрын

Well explained, thank you Roger.

@Mc674bo Жыл бұрын

Hi Roger As a retired electrical contractor , I can’t for the life of me understand why a qualified electrician can’t work out how a simple bit of kit like a motorised heating valve works . And as for the mess of wires that you showed , it’s beyond belief . There will be 240 / 230 volts rummaging around in that rats nest , even if it was in some sort of enclosure . You would spend half your time working out what did what . I’m sad to say that there is a lot of incompetent individuals still out there . And the only reason people are not dropping like flies , is the advancement of RCD technology . God only know what these people would do , if involved with a three phase installation . Probably they would be burnt as crispy by the end of their shift . 230 / 240 v usually you get up and walk away , 400 / 415 v and it’s usually good night Vienna . Best wishes and kind regards as always

@PhoneVidoes Жыл бұрын

and why folks dont label stuff up as they go is beyond belief, it take 15secs or less to put a label on something but can save hours at a later date. As you say goodness know how some would get on with something like a star delta 3ph starter !

@NordenEngineering 5 ай бұрын

The internals of a motorised heating valve is quite complex as it uses micro switches resistors and a diode arranged in such a way to make the motor stall and hold its position against the return spring when energising and de energizing the appropriate wire or wires, so its not so simple

@JustLikeBuildingThings Жыл бұрын

This is actually easy to do DIY. Some great diagrams available on flameport, had same issue Plumber installed new unvented and had my hot water coming on with the heating, tore it all out and redone it myself and whacked a Hive in at the same time. Going from scratch is actually far easier than tracing every wire back.

@jaxeden 4 ай бұрын

Wait, so I don't have to have the house sweating just to have hot water??? Who should i call? What should I say?

@pressurechangerecord Жыл бұрын

Had tons of experience over 40 years of motorised valves. Honeywell best hands down. My dads point.

@sidneylarkin7002 Жыл бұрын

Roger I can remember my first central heating fault. New years eve and the boiler would not stop firing. Took the central heating clock off and the boiler was still going (live feed to the boiler). It was a micro switch in the motorised valve. And I bought micro switches and fitted them. The fault finding was in the early hours of the morning, not ideal.

@davideyres955 Жыл бұрын

Hi Rodger, my “wiring centre” was a product of 1980s bodging. A small single gang backbox and terminal blocks. Not as bad as the one you have here though. To cap it all it was put at the back of the airing cupboard. The power was on the wrong side of the side and there was no space to put in the Honeywell evohome relays so not wanting cabling or sucting across the cupboard I decided to build a remote connection box from wago Topjob S din rail connectors. So I have a nice recessed din rail main unit with all the power nicely set up. In addition I’ll be adding monitoring so I’ll be able to see when the zone valves are getting power and when the pump and boiler get power with a temperature probe and a height detector for the top up tank incase it goes dry or overflows. All diagrammed out and colour coded. Dead easy to follow.

@SkillBuilder Жыл бұрын

Hi David It would be great to have some pictures of that set up.

@mungoh42 Жыл бұрын

When eventually we move to our next house, I plan to augment any wiring centre with a shed load of tell tale LED lights so that monitoring the situation is made really easy. Then the next stage is to further enhance that monitoring by making the data available on the web. It will probably never happen, but I can dream... :-)

@MarkUKInsects Жыл бұрын

I use a dymo priner for all the wiring, Makes life so much easier for the next person, or me in several years time

@SkillBuilder Жыл бұрын

Hi Mark I have one but I find a felt tip pen is easier

@fluffybadger9832 Жыл бұрын

I changed a synchron motor on the central heating zone about a year ago. The problem was the boiler was switching off before the room stat had reached the required temp, sometimes it would start up again 10 or 20 mins later. Anyway it seems the synchron motor was intermittantly de-energising. It was 30 years old so had done well really. The one on the hot water still works ok.

@ricos1497 Жыл бұрын

Very interesting Roger, good video. I think I'd be instantly put off by the volume (and mess) of wiring in the opening part of the video. Once I'd sat down and had a look, and if I understood what each component did, then I'd probably be fine. I'm guessing some electricians have little experience of the functional components of the heating system, so possibly just prefer not to get involved.

@heathclitheroe9955 Жыл бұрын

Just simply a trade making plumbing sound/ look interesting:) as always spot on

@paul756uk2 Жыл бұрын

Yes Roger, if only electricians would get themselves up to speed with 1960's technology when there was another kind of valve around. A glass one.

@whitefields5595 10 ай бұрын

The microswitch is a standard item and usually has 3 terminals. Common (C), Normally Open (NO) and Normally Closed (NC). In your video the unused terminal will be the NC terminal that opens when the stat trips on. Easier to see on a diagram.

@ianpuddick Жыл бұрын

I taught Roger that 😎

@vinnysurti Жыл бұрын

Roger is the Oracle! FACT!😇

@vinnysurti Жыл бұрын

Roger, if you lived & worked in MK, I would come and work with you! I would learn so much from a very talented person 👏🏽👏🏽👏🏽

@harryewer1366 Жыл бұрын

Hi Roger can you do a video on (bounce)and combi boiler?

@brianhewitt8618 Жыл бұрын

👌

@JAYG6390 Жыл бұрын

I'm not electrician or plumber, but managed to take out a system and put in a wiser system for my 2 zone house. Wasn't that hard as long as you follow the directions. It's hardly rocket science, but I get why plumbers wouldn't do it if you have to be part p registered. Elecchickens shouldn't really have an issue with these. As far as I'm concerned its something simple they should all be doing

@mylesfinn66 8 ай бұрын

Diyer here, so can a faulty valve actually stop a boiler from firing on the heating but allow hot water?

@terry1447 8 ай бұрын

There are two types of motorised valves for heating control. A 2 port one for hot water and a second 2 port one for central heating. There is also the 3 port valve which controls hot water at the mid position which then motors to full open which supplies central heating. The 2 port valves are completely separate but yes, the 3 port valve can give the symptoms you described.

@YorkshireBeaver 5 ай бұрын

When the motor moves to correct position it switches the mains power through to the boiler & pump. Duff motor wont switch boiler on. Same with thermostat on a hot water cylinder. Switching mains to boiler. Very basic & simple ideas just loads & loads of wires.

@Not-just-doing-I.T. 3 ай бұрын

Was hoping to see multimeter being used, to see if wiring getting 'switched on' when called 😢

@hoobsgroove Жыл бұрын

Those motor valves are they 24 volts AC or DC or you can get both?

@SkillBuilder Жыл бұрын

240 volts

@hoobsgroove Жыл бұрын

@@SkillBuilder that's surprising

@peterryan7340 Жыл бұрын

Why not use an actuator valve?

@johnakyle5908 Жыл бұрын

Jeez that wiring was worse than mine to work on . I change the zone switches myself when they go , my heating one was breaking every couple of years , but I eventually found a tiny leak of inhibitor out of the valve , it was seizing up ,and not letting the spring switch turn off and breaking them .

@davidhill431 Жыл бұрын

We're you having a bad hair day Roger 😂

@SkillBuilder Жыл бұрын

Every day is a bad hair day

@ukdave20002 Жыл бұрын

I have replaced faulty micro switches, in these valves, micro switches cost pence, one other challenge with heating / hot water wiring is the inconsistent use of wiring colours, open them up and earths are used as Live's!, please if you do have to use wiring with the incorrect colours ( inevitable as 3 or 4 core + earth cable is silly money) then label the wires in the wiring centre..